Turntable bottle unscrambler

By designing a turntable bottle care machine, the combination of bottle care turntable, bottle outlet track and guide plate is used to solve the problem of low efficiency in manual placement of bottles, realizing automatic sorting and orderly output of bottles, improving production efficiency and processing efficiency.

CN222769690UActive Publication Date: 2025-04-18ZHEJIANG JIUXU PHARMA
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Patent Information

Application Number
CN202421627486.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-18
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

On the production line of ginkgo ketone ester drop pills, the efficiency of manually placing bottles is low, which affects the efficiency of bottle packaging.

Method used

A rotary valve bottle management machine is designed, including a bottle carpentry, a bottle discharge track and a guide plate. The bottle carpentry is driven by a motor to rotate, and the guide plate guides the bottle into the bottle discharge track, realizing automatic sorting and orderly output of the bottle.

Benefits of technology

It improves the output efficiency of the bottle, can adjust the rotation speed of the turntable according to demand, realizes quantitative and fixed-speed feeding, improves subsequent processing efficiency, and has a simple structure and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turntable bottle unscrambler, which comprises a rack, a motor is mounted in the rack; a bottle unscrambling turntable is rotationally mounted at the upper end of the rack through a rotating seat; the output end of the motor is connected to the bottle unscrambling turntable; a coaming is mounted above the rack; a bottle outlet track tangent to the bottle arranging turntable is arranged on one side of the bottle arranging turntable on the rack; the bottle discharging track is communicated to the bottle arranging turntable; an outer baffle and an inner baffle which are used for limiting the moving direction of the bottles are arranged on the two sides of the bottle discharging track respectively; the outer baffle is composed of a surrounding plate part, and the inner baffle is partially located on the upper side of the bottle unscrambling rotary disc. A supporting rod is mounted at the central position of the bottle unscrambling turntable above the rotating seat; the supporting rod is provided with a guiding plate used for guiding the bottles on the bottle arranging rotary disc to enter the bottle discharging track. The end, away from the supporting rod, of the guide plate abuts against the end face of the end, located at the inlet of the bottle outlet rail, of the inner baffle when guiding bottles to enter the bottle outlet rail. The turntable bottle unscrambler is high in processing efficiency, simple in structure and low in cost.
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Description

Technical Field

[0001] The utility model relates to a turntable bottle unscrambler. Background Art

[0002] On the production line of Ginkgo Biloba Ester Dropping Pills, bottle packaging requires operators to place the bottles in order on the conveyor belt, and then the conveyor belt transports the bottles to the designated location for subsequent labeling, capping and other flow operations. The efficiency of placing bottles manually is low, and the bottle output rate per unit time directly affects the packaging efficiency of the bottles. Utility Model Content

[0003] The utility model provides a turntable bottle unscrambler to solve the above-mentioned technical problems, and specifically adopts the following technical solutions:

[0004] The conveyor belt conveyor is a kind of rotating plate bottle unscrambling machine, comprising: a frame; a motor is installed in the frame; a bottle unscrambling turntable for placing bottles is rotatably installed on the upper end of the frame through a rotating seat; the output end of the motor is connected to the bottle unscrambling turntable; a panel for enclosing the bottle unscrambling turntable is installed above the frame; the frame is provided with a bottle discharging track tangent to the bottle unscrambling turntable on one side of the bottle unscrambling turntable for orderly output of bottles; the bottle discharging track is connected to the bottle unscrambling turntable; both sides of the bottle discharging track are respectively provided with an outer baffle plate and an inner baffle plate for limiting the moving direction of the bottle; the outer baffle plate is composed of a part of the panel, and the inner baffle plate part is located on the upper side of the bottle unscrambling turntable; a support rod is installed at the center position of the bottle unscrambling turntable above the rotating seat; a guide plate for guiding the bottles on the bottle unscrambling turntable to enter the bottle discharging track is installed on the support rod; the end of the guide plate away from the support rod abuts against the end surface of one end of the inner baffle plate located at the entrance of the bottle discharging track when guiding the bottles to enter the bottle discharging track.

[0005] Furthermore, the guide plate is an arc-shaped plate having an arched surface for guiding the bottles into the bottle discharging track.

[0006] Furthermore, the other end of the guide plate away from one end of the inner baffle is rotatably connected to the support rod through a rotating member; a torsion spring is provided between the rotating member and the rotating seat for driving the guide plate to reset; the torsion spring is sleeved on the outer periphery of the support rod, and the two ends of the torsion spring respectively resist the limit baffle of the rotating member and the limit baffle of the rotating member; the guide plate has an initial position for driving the bottle to move toward the edge of the bottle unscrambling turntable and a guiding position for docking one end of the inner baffle to guide the bottle to enter the bottle outlet track in an orderly manner; the guide plate moves between the initial position and the guiding position.

[0007] Furthermore, the guide plate is an elastic plate with deformation ability; the guide plate has an initial position for driving the bottle to move toward the edge of the bottle unscrambling turntable and a guiding position for docking one end of the inner baffle to guide the bottle to enter the bottle outlet track in an orderly manner; the guide plate moves between the initial position and the guiding position.

[0008] Furthermore, a first gear rod for limiting and filtering bottles with unqualified heights is adjustably mounted on the upper end of the support rod through a first adjusting member; the first adjusting member is adjustably sleeved on the outer circumference of the support rod.

[0009] Furthermore, a second gear rod for limiting and filtering bottles with unqualified heights is adjustably installed above the entrance of the bottle discharge track through a second adjusting piece; the second adjusting piece is adjustably sleeved on the outer periphery of the adjusting rod fixed to the frame; a third gear rod for limiting and filtering bottles with unqualified heights is adjustably installed above the exit of the bottle discharge track through a third adjusting piece; the third adjusting piece is adjustably sleeved on the outer periphery of the adjusting rod fixed to the frame.

[0010] Furthermore, an adjusting screw rod is provided at the lower end of the frame for adjusting the conveying height of the bottles conveyed by the frame; the lower end of the adjusting screw rod is rotatably connected to a rotating support; the upper end portion of the adjusting screw rod is inserted into the adjusting hole of the frame; the outer peripheral threaded sleeve of the adjusting screw rod is provided with a locking nut for limiting the height of the frame.

[0011] Furthermore, photoelectric counters for detecting the number of bottles outputted from the bottle discharging track are provided on both sides of the bottle discharging track.

[0012] Furthermore, a plurality of fixing rods are installed on the peripheral side of the frame; a plurality of fourth adjusting members respectively used to connect the corresponding fixing rods are installed on the outer periphery of the enclosure; and the plurality of fourth adjusting members are respectively and adjustably sleeved on the outer peripheries of the corresponding fixing rods.

[0013] Furthermore, a swing table for placing pre-transported bottles is provided on one side of the frame opposite to the bottle discharging track; the enclosure extends to both sides of the swing table; and the swing table is connected to the bottle unscrambling turntable.

[0014] The utility model is beneficial in that the provided turntable bottle unscrambler can simultaneously sort and orderly output multiple bottles placed on the bottle unscrambler turntable through the cooperation between the bottle unscrambler turntable, the bottle discharge track and the guide plate, and its output efficiency can be adjusted according to the actual demand by adjusting the rotation speed of the bottle unscrambler turntable, so that the bottles can be automatically fed in a quantitative and constant speed, ensuring the subsequent processing efficiency of bottle packaging, with a simple structure, high overall processing efficiency and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a schematic diagram of a turntable bottle unscrambler of the utility model;

[0017] Figure 2 yes Figure 1 A schematic diagram of the installation of the internal partial structure of a rotary bottle unscrambler;

[0018] A turntable bottle unscrambler 10, a frame 11, a rotating seat 12, a bottle unscrambling turntable 13, a surrounding plate 14, a bottle discharge track 15, an outer baffle 16, an inner baffle 17, a support rod 18, a guide plate 19, a rotating member 20, a torsion spring 21, a first adjusting member 22, a first gear rod 23, a second adjusting member 24, a second gear rod 25, a third adjusting member 26, a third gear rod 27, an adjusting rod 28, an adjusting screw 29, a rotating support 30, a locking nut 31, a photoelectric counter 32, a fixing rod 33, a fourth adjusting member 34, a swing table 35, and a motor 36. DETAILED DESCRIPTION

[0019] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0020] like Figure 1 to Figure 2 As shown, a turntable bottle unscrambler 10 of the present application includes: a frame 11, a motor 36 is installed in the frame 11, and a bottle unscrambler turntable 13 is rotatably installed on the upper end of the frame 11 through a rotating seat 12, and the output end of the motor 36 is connected to the bottle unscrambler turntable 13, and the bottle unscrambler turntable 13 is used to place bottles. When the motor 36 is started, it drives the bottles to rotate synchronously. A surrounding plate 14 is installed above the frame 11 to enclose the bottle unscrambler turntable 13 to prevent the bottles on the bottle unscrambler turntable 13 from falling. The frame 11 is provided with a bottle discharge track 15 on one side of the bottle unscrambler turntable 13, and the bottle discharge track 15 is connected to the bottle unscrambler turntable 13, and the bottle discharge track 15 is tangent to the bottle unscrambler turntable 13 for orderly output of bottles. A support rod 18 is installed above the rotating seat 12 at the center position of the bottle unscrambling turntable 13, and a guide plate 19 is installed on the support rod 18 to guide the bottles on the bottle unscrambling turntable 13 into the bottle outlet track 15. When guiding the bottles into the bottle outlet track 15, the end of the guide plate 19 away from the support rod 18 abuts against the end surface of the inner baffle 17 at the entrance of the bottle outlet track 15. In this way, when the bottles rotate to the guide plate 19, they will be squeezed into the bottle outlet track 15 one by one in an orderly manner under the guidance and blocking of the guide plate 19, thereby realizing automatic sorting and transportation of multiple bottles.

[0021] As a further structure, an outer baffle 16 and an inner baffle 17 are respectively provided on both sides of the bottle outlet track 15 to limit the moving direction of the bottle after entering the bottle outlet track 15. The outer baffle 16 is composed of a portion of the enclosure 14, and the inner baffle 17 is partially located on the upper side of the bottle unscrambling turntable 13. Such a structure, combined with the tangential connection between the bottle outlet track 15 and the bottle unscrambling turntable 13, can more effectively push the bottle toward the bottle outlet track 15 through the action of external force when the bottle unscrambling turntable 13 rotates.

[0022] A turntable bottle unscrambler 10 of the present invention is equipped with a start switch on the frame 11, and the start switch is electrically connected to the motor 36 to control the start and stop of the motor 36. When starting the turntable bottle unscrambler 10, the start switch is turned on, and the motor 36 drives the bottle unscrambler turntable 13 to rotate through its motor 36 shaft. The staff puts multiple bottles on the bottle unscrambler turntable 13 at the same time to rotate with the bottle unscrambler turntable 13. When the bottle rotates to one side of the guide plate 19, it moves toward the bottle outlet track 15 under the guidance of the guide plate 19. Due to the cylindrical characteristics of the bottle itself, during the process of mutual pressurization, the bottle closest to the entrance of the bottle outlet track 15 is squeezed into the bottle outlet track 15, and then the next bottle closest to the entrance of the bottle outlet track 15 is squeezed into the bottle outlet track 15, and so on, and the bottles are squeezed into the bottle outlet track 15 one by one in an orderly manner, so as to be transported to the next process.

[0023] Therefore, a turntable bottle unscrambler 10 of the present invention can simultaneously sort and orderly output multiple bottles placed on the bottle unscrambler 13 through the cooperation between the bottle unscrambler turntable 13, the bottle discharge track 15 and the guide plate 19. Its output efficiency can be adjusted according to the actual demand by adjusting the rotation speed of the bottle unscrambler 13. In this way, the bottles can be automatically fed in a quantitative and constant speed manner to ensure the subsequent processing efficiency of bottle packaging. The structure is simple, the overall processing efficiency is high, and the cost is low.

[0024] As a specific implementation, the guide plate 19 is an arc-shaped plate having an arch surface, which is arched in the direction of the multiple bottles, so that when the multiple bottles move together to one side of the guide plate 19, the arch surface can push the bottles toward the surrounding plate 14, so that the bottles have a tendency to queue up and enter the bottle outlet track 15 one after another, thereby more smoothly introducing the bottles into the bottle outlet track 15.

[0025] Furthermore, the other end of the guide plate 19 away from one end of the inner baffle plate 17 is rotatably connected to the support rod 18 through a rotating member 20, and a torsion spring 21 is provided between the rotating member 20 and the rotating seat 12 for driving the guide plate 19 to reset. When the bottle moves to one side of the guide plate 19 and presses the guide plate 19, the guide plate 19 applies a reverse thrust to the bottle so that the bottle is arranged on one side of the guide plate 19 to prepare for entering the bottle outlet track 15. In other words, the guide plate 19 has an initial position for driving the bottle to move toward the edge of the bottle unscrambling turntable 13 and a guiding position for docking one end of the inner baffle plate 17 to guide the bottle to enter the bottle outlet track 15 in an orderly manner. The torsion spring 21 enables the guide plate 19 to move between the initial position and the guiding position through its own elastic properties.

[0026] Specifically, the torsion spring 21 is sleeved on the outer circumference of the support rod 18 , and two ends thereof respectively abut against the limit baffle of the rotating member 20 and the limit baffle of the rotating member 20 .

[0027] As an optional embodiment, the guide plate 19 is an elastic plate with deformation ability. The guide plate 19 has an initial position for driving the bottles to move toward the edge of the bottle unscrambling turntable 13 and a guiding position for docking with one end of the inner baffle plate 17 to guide the bottles to enter the bottle outlet track 15 in an orderly manner. The guide plate 19 moves between the initial position and the guiding position through its own elastic properties.

[0028] As a specific implementation, the upper end of the support rod 18 is adjustably mounted with a first lever 23 through a first adjusting member 22, and bottles with unqualified heights can be limited and filtered through the first lever 23, so that bottles of different heights can be accurately filtered. The first adjusting member 22 is adjustably sleeved on the outer circumference of the support rod 18, and when adapting to different bottle heights, the first adjusting member 22 can be adjusted to the corresponding height.

[0029] Furthermore, a second lever 25 for limiting and filtering bottles with unqualified heights is adjustably installed above the entrance of the bottle discharging track 15 through a second adjusting member 24, and a third lever 27 for limiting and filtering bottles with unqualified heights is adjustably installed above the exit of the bottle discharging track 15 through a third adjusting member 26. Bottles can be further filtered through the second lever 25 and the third lever 27 to ensure the consistency of the bottle discharging height. The second adjusting member 24 is adjustably sleeved on the outer periphery of the adjusting rod 28 fixed to the frame 11, and the third adjusting member 26 is adjustably sleeved on the outer periphery of the adjusting rod 28 fixed to the frame 11. When adapting to different bottle heights, the second adjusting member 24 and the third adjusting member 26 can be adjusted to the corresponding heights.

[0030] As an optional method, distance sensors can be set on the first gear rod 23, the second gear rod 25 and the third gear rod 27. The distance sensors can accurately detect the height of the bottles, thereby filtering out bottles that are shorter than the bottles required to be transported, which has a higher degree of automation and is more accurate.

[0031] As a specific implementation, the lower end of the frame 11 is provided with an adjusting screw 29 for adjusting the conveying height of the bottles conveyed by the frame 11. Specifically, the lower end of the adjusting screw 29 is rotatably connected to a rotating support 30, the upper end portion of the adjusting screw 29 is inserted into the adjusting hole of the frame 11, and the outer peripheral thread sleeve of the adjusting screw 29 is provided with a locking nut 31 for limiting the height of the frame 11. In this way, when the height of the frame 11 needs to be adjusted, the locking nut 31 is screwed downward, and when the frame 11 is adjusted to a suitable height, the locking nut 31 is screwed upward to lock the position of the frame 11.

[0032] As a specific implementation, photoelectric counters 32 are provided on both sides of the bottle discharging track 15 , and the photoelectric counters 32 can detect the number of bottles output from the bottle discharging track 15 , and the number value can be sent to subsequent processing equipment for verification.

[0033] As a specific implementation, a plurality of fixing rods 33 are installed on the peripheral side of the frame 11, and a plurality of fourth adjusting members 34 respectively used to connect the corresponding fixing rods 33 are installed on the outer periphery of the enclosure 14. The plurality of fourth adjusting members 34 can be adjustably sleeved on the outer peripheries of the corresponding fixing rods 33, so that the height of the enclosure 14 can be adjusted to adapt to the combing and conveying of bottles of different heights.

[0034] As a specific implementation, a swing table 35 is provided on the side of the frame 11 opposite to the bottle discharge track 15 for placing pre-conveyed bottles, and the enclosure 14 extends to both sides of the swing table 35, and the swing table 35 is connected to the bottle unscrambling turntable 13, so as to facilitate placing the bottles on the bottle unscrambling turntable 13.

[0035] The above-mentioned rotary bottle unscrambler 10 is mainly used for bottle packaging in the pharmaceutical, chemical, light industry, food and other industries. This product is suitable for production lines with many drug varieties, many bottle specifications, and small output of a single variety. For example, it is used in the production line of Ginkgo Biloba Ester Drop Pills. It can automatically unscramble, arrange and discharge plastic bottles, greatly improving labor efficiency and reducing the labor intensity of workers. The rotary bottle unscrambler 10 can form a linkage production line with other supporting equipment such as bottle cleaning machine, tablet counting machine, paper plugging machine, plugging machine, capping machine, sealing machine, labeling machine, etc.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the above embodiments do not limit the utility model in any form, and any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the utility model.

Claims

1. A turntable bottle unscrambler, characterized in that: include: frame; A motor is installed in the frame; A bottle unscrambling turntable for placing bottles is rotatably mounted on the upper end of the frame through a rotating seat; The output end of the motor is connected to the bottle unscrambling turntable; A panel for enclosing the bottle unscrambling turntable is installed above the frame; The frame is provided with a bottle discharging track on one side of the bottle unscrambling turntable, which is tangentially arranged with the bottle unscrambling turntable and is used for orderly discharging of bottles; The bottle discharging track is connected to the bottle unscrambling turntable; An outer baffle and an inner baffle are respectively provided on both sides of the bottle discharging track for limiting the moving direction of the bottle; The outer baffle is composed of a portion of the enclosure, and the inner baffle portion is located on the upper side of the bottle unscrambling turntable; A support rod is installed above the rotating seat at the center of the bottle unscrambling turntable; The support rod is provided with a guide plate for guiding the bottles on the bottle unscrambling turntable to enter the bottle discharging track; When guiding the bottle into the bottle discharging track, one end of the guide plate away from the support rod abuts against the end surface of one end of the inner baffle plate located at the entrance of the bottle discharging track.

2. The turntable bottle unscrambler according to claim 1, characterized in that: The guide plate is an arc-shaped plate having an arched surface for guiding the bottles into the bottle discharging track.

3. The turntable bottle unscrambler according to claim 2, characterized in that: The other end of the guide plate away from one end of the inner baffle is rotatably connected to the support rod through a rotating member; A torsion spring is provided between the rotating member and the rotating seat for driving the guide plate to return to its original position; The torsion spring is sleeved on the outer circumference of the support rod, and two ends thereof respectively contact the limit baffle of the rotating member and the limit baffle of the rotating member; The guide plate has an initial position for driving the bottles to move toward the edge of the bottle unscrambling turntable and a guide position for docking with one end of the inner baffle plate to guide the bottles to enter the bottle discharging track in an orderly manner; The guide plate moves between the initial position and the guide position.

4. The turntable bottle unscrambler according to claim 2, characterized in that: The guide plate is an elastic plate with deformation capability; The guide plate has an initial position for driving the bottles to move toward the edge of the bottle unscrambling turntable and a guide position for docking with one end of the inner baffle plate to guide the bottles to enter the bottle discharging track in an orderly manner; The guide plate moves between the initial position and the guide position.

5. The turntable bottle unscrambler according to claim 1, characterized in that: The upper end of the support rod is adjustable through a first adjusting member to be provided with a first gear rod for limiting and filtering bottles with unqualified heights; The first adjusting member is adjustably sleeved on the outer circumference of the supporting rod.

6. The turntable bottle unscrambler according to claim 1, characterized in that: A second lever for limiting and filtering bottles with unqualified heights is adjustably installed above the entrance of the bottle discharging track through a second adjusting member; The second adjusting member is adjustably sleeved on the outer circumference of the adjusting rod fixed to the frame; A third gear lever for limiting and filtering bottles with unqualified heights can be adjusted and installed above the outlet of the bottle discharging track through a third adjusting member; The third adjusting member is adjustably sleeved on the outer circumference of the adjusting rod fixed to the frame.

7. The turntable bottle unscrambler according to claim 1, characterized in that: The lower end of the frame is provided with an adjusting screw rod for adjusting the conveying height of the bottles conveyed by the frame; The lower end of the adjusting screw rod is rotatably connected to a rotating support; The upper end portion of the adjusting screw rod is inserted into the adjusting hole of the frame; The outer thread sleeve of the adjusting screw rod is provided with a locking nut for limiting the height of the frame.

8. The turntable bottle unscrambler according to claim 1, characterized in that: Photoelectric counters for detecting the number of bottles outputted from the bottle discharging track are arranged on both sides of the bottle discharging track.

9. The turntable bottle unscrambler according to claim 1, characterized in that: A plurality of fixing rods are installed on the peripheral side of the frame; A plurality of fourth adjustment members are installed on the outer periphery of the enclosure plate and are respectively used to connect to the corresponding fixing rods; The plurality of fourth adjusting members are respectively and adjustably sleeved on the outer circumference of the corresponding fixing rod.

10. The turntable bottle unscrambler according to claim 1, characterized in that: A platform for placing pre-delivered bottles is provided on one side of the frame opposite to the bottle discharging track; The enclosure extends to both sides of the swing table; The swing table is connected to the bottle unscrambling turntable.