Guide hopper with adjustable guide direction

By setting multiple guide units and inclination angles in the guide hopper, combined with motor and gear systems, flexible adjustment of sewage discharge direction is achieved, solving the problem of single discharge direction of the existing guide hopper, and improving the efficiency and flexibility of sewage treatment.

CN222769959UActive Publication Date: 2025-04-18SHANDONG XIANGHUA MASCH TECH CO LTD
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Patent Information

Application Number
CN202421690121.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-18
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

When the existing hopper is discharged, the discharge direction is single, which is inconvenient to adjust and cannot meet the needs of sewage to guide discharge in all aspects.

Method used

A guide hopper with adjustable material direction is designed. By setting the guide unit I, the guide unit II, and the guide unit III, and setting a 30° inclination angle on the guide unit I, combined with the guide motor and the gear system, the precise adjustment of the valve orientation is achieved, thereby changing the direction of sewage discharge.

Benefits of technology

The comprehensive guidance of sewage in the hopper is achieved, the problem of single discharge direction is solved, and the flexibility and efficiency of sewage treatment are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sewage treatment, and discloses a material guide hopper with an adjustable material guide direction, which comprises a base, a main support is fixedly connected onto the base, a bearing frame is connected onto the main support, a material guide hopper is fixedly connected onto the bearing frame, and a guide unit is arranged on the material guide hopper. The guide unit I, the guide unit II and the guide unit III are arranged and matched with the inclined angle of 30 degrees, so that the problem that the direction is inconvenient to guide when sewage in the guide hopper is discharged is solved, and the technical effect that the sewage in the guide hopper is downwards guided and discharged in all directions through a valve is achieved; sewage in the guide hopper is stirred through rotation and revolution of the stirring rod, so that sludge in the guide hopper cannot sink to the bottom or be condensed, the problem that the sewage blocks the guide unit when being discharged out of the guide hopper is solved, and the technical effect of rapid discharge is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to a material guiding hopper with adjustable material guiding direction. Background Art

[0002] The guide hopper can be used in sewage treatment plants to guide and control the flow direction of sewage. By adjusting the guide port of the guide hopper, the sewage can be guided to different treatment units, such as sedimentation tanks, digestion tanks, filters, etc., to achieve effective sewage treatment and pollutant removal. In the prior art, the Chinese utility model patent with announcement number: CN211968095U provides a hopper with a guiding function for a plastic processing machine, which mainly includes a material pipe, a funnel, a steering mechanism installed on the outer surface of the material pipe, and a feeding mechanism installed on the inner surface of the funnel. The advantage is that the discharge direction of the plastic can be changed, but the discharge direction of the device can only be adjusted in one plane, which is still too single. When the sewage is discharged, since the sewage will be guided to different units, the discharge direction needs to be wide enough. Utility Model Content

[0003] The utility model aims to provide a material guiding hopper with adjustable material guiding direction, so as to solve the problem that the discharge direction is single and inconvenient to adjust when sewage is discharged.

[0004] The utility model is realized by the following technical scheme: a material guiding hopper with adjustable material guiding direction, comprising a base, a main support fixedly connected to the base, a bearing frame connected to the main support, a material guiding hopper fixedly connected to the bearing frame, a guiding unit I rotatably connected to the material guiding hopper, a guiding unit I rotatably connected to the guiding unit II, a guiding unit II rotatably connected to the guiding unit III, sewage in the material guiding hopper is discharged through the guiding unit I, the guiding unit II and the guiding unit III in sequence, a section of the end of the guiding unit I away from the material guiding hopper is not perpendicular to the axis, a section of the end of the guiding unit II away from the guiding unit I has the same inclination angle as the section of the end close to the guiding unit I and is symmetrically arranged, a valve is arranged at the end of the guiding unit III away from the guiding unit II, and the direction of the valve on the guiding unit III is adjusted by rotating the guiding unit I and / or the guiding unit II and / or the guiding unit III, thereby changing the direction in which sewage in the material guiding hopper is discharged.

[0005] In order to better realize the utility model, further, the inclination angle of the cut surface of one end of the guide unit I away from the guide hopper is 30°. By setting the guide unit I, the guide unit II, and the guide unit III and setting the inclination angle of 30°, the problem of inconvenient guiding direction when the sewage in the guide hopper is discharged is solved, and the technical effect of guiding the sewage in the guide hopper to be discharged downward in all directions through the valve is achieved.

[0006] In order to better realize the utility model, further, the guide hopper is fixedly connected to the guide motor I, the guide motor I is fixedly connected to the guide gear I, the guide unit I is fixedly connected to the guide ring gear I, the guide ring gear I is meshed with the guide gear I, the guide unit I is fixedly connected to the guide motor II, the guide motor II is fixedly connected to the guide gear II, the guide unit II is fixedly connected to the guide ring gear II, the guide ring gear II is meshed with the guide gear II, the guide unit II is fixedly connected to the guide motor III, the guide motor III is fixedly connected to the guide gear III, the guide unit III is fixedly connected to the guide ring gear III, and the guide ring gear III is meshed with the guide gear III. By setting the guide motor I, the guide motor II, and the guide motor III instead of manual adjustment, the direction of the valve can be controlled more accurately to ensure the guidance accuracy.

[0007] In order to better realize the utility model, further, the main bracket is fixedly connected to the adjustment bracket, the adjustment bracket is fixedly connected to the adjustment box, the adjustment box is rotatably connected to the transmission shaft II, the transmission shaft II is rotatably connected to the stirring rod, the transmission shaft II is rotatably connected to the external feed pipe, the transmission shaft II is fixedly connected to the adjustment gear III, the adjustment box is rotatably connected to the transmission shaft I, the transmission shaft I is fixedly connected to the adjustment gear II, the adjustment gear II is meshed with the adjustment gear III, the adjustment bracket is provided with a motor bracket, the motor bracket is fixedly connected to the stirring motor, and the belt is set on the stirring motor and the transmission shaft I. The sewage in the guide hopper is stirred by the revolution of the stirring rod so that the sludge therein will not sink to the bottom and condense, and the sludge is prevented from clogging the guide unit III when discharged.

[0008] In order to better realize the utility model, further, the motor bracket is rotatably connected to the adjustment bracket, the motor bracket is rotatably connected to the spring pull rod, and the spring pull rod is rotatably connected to the adjustment bracket. The spring pull rod always tightens the belt, which can prevent the belt from falling off due to the deformation of the belt itself after long-term work.

[0009] In order to better realize the utility model, further, the regulating box is fixedly connected to the regulating gear ring, the stirring rod is eccentrically arranged with the transmission shaft II, the stirring rod is fixedly connected to the regulating gear I, and the regulating gear I is meshed with the regulating gear ring. The stirring rod is rotated to improve its stirring effect in the guide hopper, further preventing the sludge from clogging the guide unit III when discharged, and at the same time will not interfere with the work of the external feed pipe.

[0010] In order to better realize the utility model, further, the carrier is slidably connected to the main bracket, the main bracket is provided with an adjustment rack, an adjustment motor is fixed to the carrier, an adjustment gear is fixedly connected to the adjustment motor, and the adjustment gear is meshed with the adjustment rack. The height of the carrier is adjusted by starting the adjustment motor, so that the height of the guide hopper can be adjusted according to actual conditions.

[0011] In order to better implement the utility model, further, a plurality of suction cups are fixedly connected to the base, and the suction cups are used to increase the adhesion of the base to the ground. The plurality of suction cups are adsorbed on the ground to prevent the entire device from shaking during operation.

[0012] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0013] (1) The utility model solves the problem of the inconvenience of guiding the direction of sewage in the guide hopper when it is discharged by arranging guide units I, II and III and setting an inclination angle of 30°, and achieves the technical effect of guiding the sewage in the guide hopper to be discharged downward in all directions through the valve;

[0014] (2) The utility model stirs the sewage in the guide hopper by the rotation and revolution of the stirring rod so that the sludge therein will not sink to the bottom and coagulate, thereby solving the problem of sewage clogging the guide unit when being discharged from the guide hopper and achieving the technical effect of rapid discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of this application.

[0016] Figure 2 This is a schematic diagram of the overall structure of this application from a front view angle.

[0017] Figure 3 This is a cross-sectional view from a frontal angle of the overall structure of this application.

[0018] Figure 4 A schematic diagram of the guiding unit structure.

[0019] Figure 5 Schematic diagram of the main bracket and adjusting gear structure.

[0020] Figure 6 It is a schematic diagram of the spring pull rod and motor bracket structure.

[0021] Figure 7 This is a schematic diagram of the structure of adjusting gear III and adjusting ring gear.

[0022] Among them: 101-guide hopper; 102-base; 103-main bracket; 104-suction cup; 105-stirring motor; 106-guide unit Ⅰ; 107-guide unit Ⅱ; 108-guide unit Ⅲ; 109-guide motor Ⅰ; 110-guide gear Ⅰ; 111-guide gear ring Ⅰ; 112-guide motor Ⅱ; 113-guide gear Ⅱ; 114-guide gear ring Ⅱ; 115-guide motor Ⅲ; 116-guide gear Ⅲ; 117-guide Guide gear ring III; 118-adjusting gear; 119-adjusting rack; 120-carrying frame; 121-stirring rod; 122-external feed pipe; 123-adjusting motor; 124-belt; 125-adjusting bracket; 126-transmission shaft I; 127-adjusting box; 128-spring pull rod; 129-adjusting gear I; 130-motor bracket; 131-adjusting gear ring; 132-adjusting gear II; 133-adjusting gear III; 134-transmission shaft II. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Figure 1-Figure 4As shown, the base 102 is fixedly connected to the main bracket 103, the main bracket 103 is connected to the carrier 120, the carrier 120 is fixedly connected to the guide hopper 101, the guide hopper 101 is rotatably connected to the guide unit I 106, the guide unit I 106 is rotatably connected to the guide unit II 107, the guide unit II 107 is rotatably connected to the guide unit III 108, the sewage in the guide hopper 101 is discharged in sequence through the guide unit I 106, the guide unit II 107, and the guide unit III 108, the guide unit I 106 The section at one end away from the guide hopper 101 is not perpendicular to the axis and has an inclination angle of 30°. The section at one end of the guide unit II 107 away from the guide unit I 106 has the same inclination angle as the section at one end close to the guide unit I 106 and is symmetrically arranged. A valve is arranged at one end of the guide unit III 108 away from the guide unit II 107. The direction of the valve on the guide unit III 108 is adjusted by rotating the guide unit I 106 and / or the guide unit II 107 and / or the guide unit III 108, thereby changing the direction in which the sewage in the guide hopper 101 is discharged. By arranging the guide units I, II, and III and setting an inclination angle of 30°, the problem of the inconvenience of guiding the direction of the sewage in the guide hopper 101 when it is discharged is solved, and the technical effect of guiding the sewage in the guide hopper 101 to be discharged downward in all directions through the valve is achieved.

[0025] Example 2: Figure 4 As shown, the guide hopper 101 is fixedly connected to a guide motor Ⅰ109, and the guide motor Ⅰ109 is fixedly connected to a guide gear Ⅰ110. The guide unit Ⅰ106 is fixedly connected to a guide ring gear Ⅰ111, and the guide ring gear Ⅰ111 meshes with the guide gear Ⅰ110. The guide unit Ⅰ106 is fixedly connected to a guide motor Ⅱ112, and the guide motor Ⅱ112 is fixedly connected to a guide gear Ⅱ113. The guide unit Ⅱ107 is fixedly connected to a guide ring gear Ⅱ114, and the guide ring gear Ⅱ114 meshes with the guide gear Ⅱ113. The guide unit Ⅱ107 is fixedly connected to a guide motor Ⅲ115, and the guide motor Ⅲ115 is fixedly connected to a guide gear Ⅲ116. The guide unit Ⅲ108 is fixedly connected to a guide ring gear Ⅲ117, and the guide ring gear Ⅲ117 meshes with the guide gear Ⅲ116. By providing the guide motor I 109, the guide motor II 112, and the guide motor III 115 instead of manual adjustment, the direction of the valve can be controlled more accurately to ensure the guiding accuracy.

[0026] like Figure 6-Figure 7As shown, the main bracket 103 is fixedly connected to an adjusting bracket 125, the adjusting bracket 125 is fixedly connected to an adjusting box 127, the adjusting box 127 is rotatably connected to a transmission shaft II 134, the transmission shaft II 134 is rotatably connected to a stirring rod 121, the transmission shaft II 134 is rotatably connected to an external feed pipe 122, the transmission shaft II 134 is fixedly connected to an adjusting gear III 133, the adjusting box 127 is rotatably connected to a transmission shaft I 126, the transmission shaft I 126 is fixedly connected to an adjusting gear II 132, the adjusting gear II 132 is meshed with the adjusting gear III 133, the adjusting bracket 125 is provided with a motor bracket 130, the motor bracket 130 is fixedly connected to a stirring motor 105, and a belt 124 is sleeved on the stirring motor 105 and the transmission shaft I 126. When the stirring motor 105 rotates, the transmission shaft I126 is driven to rotate through the belt 124, and the transmission shaft I126 drives the adjusting gear III133 to rotate through the adjusting gear II132. The adjusting gear III133 drives the stirring rod 121 to revolve through the transmission shaft II134. The revolution of the stirring rod 121 stirs the sewage in the guide hopper 101 so that the sludge therein will not sink to the bottom and condense, thereby preventing the sludge from clogging the guide unit III108 when being discharged.

[0027] like Figure 6 As shown, the motor bracket 130 is rotatably connected to the adjustment bracket 125, the motor bracket 130 is rotatably connected to the spring pull rod 128, and the spring pull rod 128 is rotatably connected to the adjustment bracket 125. The spring pull rod 128 always tightens the belt 124, which can prevent the belt 124 from falling off due to the deformation of the belt 124 itself after long-term work.

[0028] like Figure 7 As shown, the regulating box 127 is fixedly connected to the regulating gear ring 131, the stirring rod 121 is eccentrically arranged with the transmission shaft II 134, and the stirring rod 121 is fixedly connected to the regulating gear I 129, which is meshed with the regulating gear ring 131. During the revolution of the stirring rod 121, due to the meshing of the regulating gear I 129 with the regulating gear ring 131, the stirring rod 121 will rotate by itself, and the stirring effect of the stirring rod 121 in the guide hopper 101 will be improved by the self-rotation of the stirring rod 121, further preventing the sludge from blocking the guide unit III 108 when being discharged, and at the same time will not interfere with the work of the external feed pipe 122.

[0029] like Figure 5As shown, the carrier 120 is slidably connected to the main support 103, and the main support 103 is provided with an adjustment rack 119. An adjustment motor 123 is fixed to the carrier 120, and an adjustment gear 118 is fixedly connected to the adjustment motor 123, and the adjustment gear 118 is meshed with the adjustment rack 119. When the staff starts the adjustment motor 123, the adjustment motor 123 drives the adjustment gear 118 to rotate. Since the adjustment gear 118 is meshed with the adjustment rack 119, the position of the carrier 120 on the main support 103 can be adjusted. The height of the carrier 120 is adjusted by starting the adjustment motor 123, so that the height of the guide hopper 101 can be adjusted according to actual conditions.

[0030] like Figure 5 As shown, a plurality of suction cups 104 are fixedly connected to the base 102, and the suction cups 104 are used to increase the adhesion of the base 102 to the ground. The plurality of suction cups 104 are adsorbed on the ground to prevent the entire device from shaking during operation.

[0031] Working principle: The sewage is guided to the guide hopper 101 for temporary storage through the external feed pipe 122. When the sewage in the guide hopper 101 needs to be guided and discharged, the staff first starts the guide motor I109, the guide motor II112, and the guide motor III115 according to the actual situation, so that the valve on the guide unit III108 faces the specified position. At this time, the valve on the guide unit III108 is manually opened, and the sewage in the guide hopper 101 will be guided and discharged; when the sewage does not need to be discharged, the valve can be manually closed.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A material guide hopper with adjustable material guide direction, characterized in that: The invention comprises a base (102), wherein the base (102) is fixedly connected to a main support (103), the main support (103) is connected to a carrier (120), the carrier (120) is fixedly connected to a guide hopper (101), the guide hopper (101) is rotatably connected to a guide unit I (106), the guide unit I (106) is rotatably connected to a guide unit II (107), the guide unit II (107) is rotatably connected to a guide unit III (108), and sewage in the guide hopper (101) is discharged in sequence through the guide unit I (106), the guide unit II (107), and the guide unit III (108). The guide unit I (106) has a cross section at one end away from the guide hopper (101) that is not perpendicular to the axis, the cross section at one end of the guide unit II (107) away from the guide unit I (106) has the same inclination angle as the cross section at one end close to the guide unit I (106) and is symmetrically arranged, and the guide unit III (108) has a valve at one end away from the guide unit II (107), and the direction of the valve on the guide unit III (108) is adjusted by rotating the guide unit I (106) and / or the guide unit II (107) and / or the guide unit III (108), thereby changing the direction in which sewage in the guide hopper (101) is discharged.

2. A material guiding hopper with adjustable material guiding direction according to claim 1, characterized in that: The inclination angle of the cut surface of one end of the guide unit I (106) away from the guide hopper (101) is 30°.

3. A material guiding hopper with adjustable material guiding direction according to claim 1, characterized in that: The guide hopper (101) is fixedly connected to a guide motor I (109), the guide motor I (109) is fixedly connected to a guide gear I (110), the guide unit I (106) is fixedly connected to a guide ring gear I (111), the guide ring gear I (111) is meshed with the guide gear I (110), the guide unit I (106) is fixedly connected to a guide motor II (112), the guide motor II (112) is fixedly connected to a guide gear II (113), The guide unit II (107) is fixedly connected to a guide ring gear II (114), and the guide ring gear II (114) meshes with the guide gear II (113). The guide unit II (107) is fixedly connected to a guide motor III (115), and the guide motor III (115) is fixedly connected to a guide gear III (116). The guide unit III (108) is fixedly connected to a guide ring gear III (117), and the guide ring gear III (117) meshes with the guide gear III (116).

4. The material guiding hopper with adjustable material guiding direction according to claim 1, characterized in that: The main support (103) is fixedly connected to an adjustment support (125), the adjustment support (125) is fixedly connected to an adjustment box (127), the adjustment box (127) is rotatably connected to a transmission shaft II (134), the transmission shaft II (134) is rotatably connected to a stirring rod (121), the transmission shaft II (134) is rotatably connected to an external feed pipe (122), the transmission shaft II (134) is fixedly connected to an adjustment gear III (133), the adjustment box (127) is rotatably connected to a transmission shaft I (126), the transmission shaft I (126) is fixedly connected to an adjustment gear II (132), the adjustment gear II (132) is meshed with the adjustment gear III (133), the adjustment support (125) is provided with a motor support (130), the motor support (130) is fixedly connected to a stirring motor (105), and a belt (124) is sleeved on the stirring motor (105) and the transmission shaft I (126).

5. A material guiding hopper with adjustable material guiding direction according to claim 4, characterized in that: The motor bracket (130) is rotatably connected to the adjustment bracket (125), the motor bracket (130) is rotatably connected to a spring pull rod (128), and the spring pull rod (128) is rotatably connected to the adjustment bracket (125).

6. A material guiding hopper with adjustable material guiding direction according to claim 4, characterized in that: The regulating box (127) is fixedly connected to an adjusting gear ring (131), the stirring rod (121) and the transmission shaft II (134) are eccentrically arranged, the stirring rod (121) is fixedly connected to an adjusting gear I (129), and the adjusting gear I (129) is meshed with the adjusting gear ring (131).

7. A material guiding hopper with adjustable material guiding direction according to any one of claims 1 to 6, characterized in that: The support frame (120) is slidably connected to the main support (103), an adjustment rack (119) is provided on the main support (103), an adjustment motor (123) is fixed to the support frame (120), an adjustment gear (118) is fixedly connected to the adjustment motor (123), and the adjustment gear (118) is meshed with the adjustment rack (119).

8. A material guiding hopper with adjustable material guiding direction according to any one of claims 1 to 6, characterized in that: A plurality of suction cups (104) are fixedly connected to the base (102), and the suction cups (104) are used to increase the adhesion of the base (102) to the ground.

Citation Information

Patent Citations

  • Hopper with guide function for plastic processing machine

    CN211968095U