Vibrating device for material tower
By designing a vibrating device for a material tower including a vibrating shell, a vibrating screen, a vibrating shaft and a vibrating motor, the problems of limited vibration effects, small vibration range and mechanical damage in the prior art are solved, and a large range of independent periodic vibrations in the material tower are achieved, and feed bridges and agglomerations are prevented.
Patent Information
- Application Number
- CN202421698326.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing material tower vibrating device has limited vibration effect, small vibration range, and cannot vibrate periodically independently, and will cause mechanical damage to the components of the conveying system when used.
A vibrating device for a material tower including a vibrating shell, a vibrating screen, a vibrating shaft and a vibrating motor is designed. The vibrating screen is driven by a vibrating motor to move left and right in the vertical channel, realizing the full-area vibration coverage in the material tower.
The vibration effect of more than 95% of the feed in the feed tower is achieved, with a large vibration range and independent periodic vibration, avoiding feed bridges and agglomerations, and reducing mechanical damage to the components of the conveying system.
Smart Images

Figure CN222769967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed feeding equipment, in particular to a vibration device for a material tower. Background Art
[0002] In farms or breeding farms, feed towers are often used to store a certain amount of feed to provide nutrition for the animals. A receiving hopper is installed at the bottom of the feed tower, and a conveying pipe is set at the bottom of the receiving hopper. A conveying plug chain is installed in the conveying pipe to transport the feed. However, the feed in the feed tower will be affected by factors such as ambient temperature, humidity, and the viscosity of the feed itself, which will cause the feed to clot, hindering the normal flow of the feed.
[0003] In order to prevent the feed from bridging, the feed in the silo needs to be vibrated. The relevant vibration device is installed in the hopper and will bounce up and down with the movement of the conveying plug, thereby hitting and moving the feed up and down to prevent the feed from bridging in the local area. The vibration effect of the relevant vibration device is very limited, the vibration range is small, only about less than 1% of the area, and it can only work when the conveying plug works, and cannot vibrate independently and periodically. In addition, when the vibration device is used, it will rub and collide with the parts of the conveying plug system, which will cause mechanical damage to the parts of the conveying system. Utility Model Content
[0004] In order to overcome the defects of the prior art, a vibration device for a material tower is now provided, which can solve the problems of limited vibration effect, small vibration range, inability to vibrate independently and periodically, and mechanical damage to parts of the conveying plug system.
[0005] In order to achieve the above technical effects, the solution provided by the utility model is to provide a vibration device for a material tower, which includes:
[0006] A vibration shell having a vertical passage formed therein and mounted at the discharge port of the material tower;
[0007] A vibrating screen is installed in the vertical channel in a horizontally movable manner;
[0008] A vibration shaft, wherein the vibration housing is symmetrically provided with a pair of through holes for the vibration shaft to pass through, and the vibration screen is fixed on the vibration shaft;
[0009] Vibration motor, the first end of the vibration shaft is vertically connected to the side wall of the vibration motor.
[0010] Preferably, a first spring is installed between the vibration shaft and the vibration motor, the first spring is sleeved on the vibration shaft, the second end of the vibration shaft is sleeved with a second spring and a limiting sleeve is fixed to the end of the second end.
[0011] Preferably, the first spring and the second spring are both covered with a retractable dust cover, and both ends of the retractable dust cover are fixed to the vibration shaft through a hose clamp. The retractable dust cover can prevent debris from entering and affecting the movement, and prevent workers from contacting and pinching their hands.
[0012] Preferably, the number of the vibration shafts is two, the first ends of the two vibration shafts are commonly connected to the connecting plate, and the vibration motor is connected to the side of the connecting plate away from the vibration shaft. The two vibration shafts can provide better balance. When the vibrating screen is working, the two vibration shafts can ensure that the vibration force is evenly distributed, reducing equipment wear or structural deformation caused by uneven vibration. It can also produce more effective vibration effects, provide better stability, increase the carrying capacity of the vibrating screen, and make maintenance and replacement more convenient. If one shaft has a problem, the other shaft can temporarily maintain the operation of the vibrating screen, thereby reducing downtime.
[0013] Preferably, the connecting plate is provided with two first sleeves corresponding to the two vibration shafts, and the vibration shafts are sleeved in the first sleeves and connected by bolts.
[0014] Preferably, a bearing seat is installed in the through hole, an oil-free bushing is installed in the bearing seat, and the vibration shaft is installed in the oil-free bushing. Since the oil-free bushing does not require lubrication, maintenance work is reduced, and it can also absorb part of the vibration, which helps to reduce the impact of vibration on other parts of the equipment and play a certain shock-absorbing role.
[0015] Preferably, a second sleeve for sleeve mounting of the vibration shaft is provided at the bottom of the vibration screen, and the second sleeve is connected to the vibration shaft by bolts.
[0016] Preferably, the vibration shell is a variable diameter circular tube structure.
[0017] The beneficial effect of the utility model is that a vibration device for a material tower of the utility model is installed at the discharge port of the material tower, and the vibration shaft is vertically connected to the side wall of the vibration motor, that is, the vibration shaft and the motor shaft of the vibration motor are perpendicular to each other. Then when the vibration motor is started, the vibration shaft vibrates and drives the vibration screen to vibrate. At the same time, the vibration motor generates an exciting force. Under the action of the exciting force, the vibration shaft will move left and right, and the vibration screen will move left and right horizontally in the vertical channel in the vibration shell. The left and right movement of the vibration screen realizes the full-range vibration coverage of the material tower, so that all the feed in the material tower can obtain the necessary vibration, and the occurrence of bridging is prevented. The vibration range of the utility model is very large, and more than 95% of the feed in the material tower will produce a vibration effect, with good vibration effect and independent periodic vibration. The feed in the material tower can be vibrated at any time according to needs to prevent feed bridging and agglomeration, and will not cause mechanical damage to the parts of the conveying system. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 The utility model is a structural schematic diagram of a vibration device for a material tower installed on the material tower.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of a vibration device for a material tower of the utility model.
[0021] Figure 3 It is an exploded view of the vibration device for material tower of the utility model.
[0022] Figure 4 It is a structural schematic diagram of the utility model when the vibrating screen of the vibrating device for the material tower is not moved.
[0023] Figure 5 It is a structural schematic diagram of a vibrating screen of a vibrating device for a material tower of the utility model that moves leftward.
[0024] Figure 6 It is a structural schematic diagram of the vibrating screen of the vibrating device for a material tower of the utility model moving rightward.
[0025] Figure 7 It is a schematic diagram of the working state of the vibration device for the material tower of the utility model.
[0026] The corresponding relationship of the numbers in the figure is as follows:
[0027] 1. Vibrating shell; 2. Vibrating screen; 3. Vibrating shaft; 4. Vibrating motor; 5. First spring; 6. Second spring; 7. Limit sleeve; 8. Retractable dust cover; 9. Hose clamp; 10. Bearing seat; 11. Oil-free bushing; 12. Connecting plate; 121. First sleeve; 13. Second sleeve; 14. Material tower; 15. Feed; 16. Material receiving hopper. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figures 1 to 7As shown, the embodiment of the utility model provides a vibration device for a material tower, comprising a vibration housing 1, a vibration screen 2, a vibration shaft 3, and a vibration motor 4. Among them:
[0030] like Figure 1 As shown, a vertical channel is formed in the vibrating housing 1 and is installed at the discharge port of the material tower 14. The feed in the material tower 14 flows into the receiving hopper through the vertical channel. Figure 2 and Figure 3 As shown, the vibrating screen 2 can be installed in the vertical channel in a horizontally movable manner. The vibrating housing 1 is symmetrically provided with a pair of through holes for the vibrating shaft 3 to pass through. The vibrating shaft 3 is installed on the vibrating housing 1 through the through holes. The vibrating screen 2 is fixed on the vibrating shaft 3. The first end of the vibrating shaft 3 is vertically connected to the side wall of the vibrating motor 4.
[0031] Specifically, a set of adjustable eccentric blocks are installed at each end of the rotor shaft of the vibration motor 4, and the centrifugal force generated by the high-speed rotation of the shaft and the eccentric blocks is used to obtain the exciting force, and the exciting force is a force that changes periodically with the rotation of the motor, and the direction is perpendicular to the motor shaft. Then the vibration shaft 3 is vertically connected to the side wall of the vibration motor 4, that is, the vibration shaft 3 is perpendicular to the motor shaft. When the vibration motor 4 is started, the vibration shaft 3 vibrates and moves left and right under the action of the exciting force, further driving the vibration screen 2 to vibrate and move left and right in the vertical channel in the vibration shell 1. The left and right movement of the vibration screen 2 realizes the full-domain vibration coverage of the material tower 14, so that all feeds 15 in the material tower 14 can obtain the necessary vibration, preventing the occurrence of bridging.
[0032] As a preferred implementation, Figure 3 As shown, a first spring 5 is installed between the vibration shaft 3 and the vibration motor 4, and the first spring 5 is sleeved on the vibration shaft 3. The second end of the vibration shaft 3 is sleeved with a second spring 6, and the end of the second end is fixed with a limiting sleeve 7. The spring plays a buffering and supporting role. It is installed on the vibration shaft 3 to absorb the vibration force, and at the same time allows the vibration screen 2 to move left and right within a certain range.
[0033] As a preferred implementation, Figure 2 and Figure 3 As shown, the first spring 5 and the second spring 6 are both covered with a retractable dust cover 8, and both ends of the retractable dust cover 8 are fixed to the vibration shaft 3 through a throat clamp 9. When the first spring 5 and the second spring 6 are retracted, the retractable dust cover 8 can be retracted at the same time.
[0034] As a preferred implementation, Figure 2 and Figure 3 As shown, there are two vibration shafts 3 , the first ends of the two vibration shafts 3 are commonly connected to the connecting plate 12 , and the vibration motor 4 is connected to a side surface of the connecting plate 12 away from the vibration shaft 3 .
[0035] As a preferred embodiment, the connecting plate 12 is provided with two first sleeves 121 corresponding to the two vibration shafts 3. The vibration shaft 3 is sleeved in the first sleeve 121 and connected by bolts, so that the vibration shaft 3 is sleeved in the first sleeve 121 and bolts are passed through the connection.
[0036] As a preferred embodiment, a bearing seat 10 is installed in the through hole, an oil-free bushing 11 is installed in the bearing seat 10, and the vibration shaft 3 is installed in the oil-free bushing 11. Figure 3 As shown, there are two vibration shafts 3 , and the two bearing seats 10 are connected in the vibration housing 1 through a connecting plate, which can enhance the installation stability of the exciting force bearing seats 10 .
[0037] As a preferred implementation, Figure 3 As shown, a second sleeve 13 is provided at the bottom of the vibrating screen 2 for the vibrating shaft 3 to be sleeved, and the second sleeve 13 is connected to the vibrating shaft 3 by bolts. The vibrating screen 2 is sleeved on the vibrating shaft 3 through the second sleeve 13, and bolts are provided at the connection.
[0038] As a preferred implementation, the vibration housing 1 is a variable diameter circular tube structure.
[0039] The vibrating device for the material tower of the utility model is as follows: Figure 7 As shown, the vibration housing 1 is installed between the discharge port of the material tower 14 and the receiving hopper 16. The vibration screen 2 moves left and right to vibrate the feed 15 in the material tower 14. The feed 15 flows into the receiving hopper 16 and the conveying system through the vertical channel of the vibration housing 1 for conveying. Figure 4 As shown, the vibrating screen 2 is in a position concentric with the vibrating housing 1, the first spring 5 and the second spring 6 are in a state of force balance, and the extension lengths are equal. Start the vibration motor 4, the vibration shaft 3 drives the vibrating screen 2 to vibrate, and the vibration shaft 3 and the vibrating screen 2 move left and right. When the vibration shaft 3 and the vibrating screen 2 move to the left, the first spring 5 is compressed and the second spring 6 is stretched, as shown in FIG. Figure 5 When the vibration shaft 3 and the vibrating screen 2 move to the right, the first spring 5 is stretched and the second spring 6 is compressed, as shown in FIG. Figure 6 shown.
[0040] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A vibration device for a material tower, characterized in that: include: A vibration shell having a vertical passage formed therein and mounted at the discharge port of the material tower; A vibrating screen is installed in the vertical channel in a horizontally movable manner; A vibration shaft, wherein the vibration housing is symmetrically provided with a pair of through holes for the vibration shaft to pass through, and the vibration screen is fixed on the vibration shaft; Vibration motor, the first end of the vibration shaft is vertically connected to the side wall of the vibration motor.
2. The vibration device for a material tower according to claim 1, characterized in that: A first spring is installed between the vibration shaft and the vibration motor. The first spring is sleeved on the vibration shaft. A second spring is sleeved on the second end of the vibration shaft, and a limiting sleeve is fixed to the end of the second end.
3. The vibration device for a material tower according to claim 2, characterized in that: The first spring and the second spring are both covered with a retractable dust cover, and both ends of the retractable dust cover are fixed to the vibration shaft through a throat clamp.
4. The vibration device for a material tower according to claim 1, characterized in that: There are two vibration shafts, the first ends of the two vibration shafts are commonly connected to the connecting plate, and the vibration motor is connected to a side surface of the connecting plate away from the vibration shafts.
5. The vibration device for a material tower according to claim 4, characterized in that: The connecting plate is provided with two first sleeves corresponding to the two vibration shafts, and the vibration shafts are sleeved in the first sleeves and connected by bolts.
6. The vibration device for a material tower according to claim 1, characterized in that: A bearing seat is installed in the through hole, an oil-free bushing is installed in the bearing seat, and the vibration shaft is installed in the oil-free bushing.
7. The vibration device for a material tower according to claim 1, characterized in that: A second sleeve for sleeve mounting of the vibration shaft is provided at the bottom of the vibration screen, and the second sleeve is connected to the vibration shaft via bolts.
8. The vibration device for a material tower according to claim 1, characterized in that: The vibration shell is a variable diameter circular tube structure.