Intelligent carton distribution system
Through the intelligent carton material distribution system, the combination of transmission slide rails and identification sensors is used to solve the problem of low efficiency in carton search and transfer in large warehouses, and the rapid identification and transfer of cartons is achieved, saving labor costs.
Patent Information
- Application Number
- CN202420373643.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In carton storage warehouses, labor requires a lot of time and effort to find and transfer the required cartons, especially in large warehouses, where cartons are of a wide variety and storage volume, resulting in a large amount of work.
An intelligent carton material separation system is designed, including a carton storage rack, a material separation slide rail, a material separation truck, a first drive device and a controller. The carton is quickly launched through the cooperation of the conveying slide rail, the conveying roller shaft and the second driving device; the carton is quickly identified and transferred by the inductive settings of the first identification sensor and the second identification sensor.
It realizes rapid identification and transfer of cartons, saves manpower consumption, greatly reduces workload, and reduces labor costs.
Smart Images
Figure CN222770032U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of carton printing, in particular to an intelligent carton material sorting system. Background Art
[0002] In carton storage warehouses, cartons are generally transferred by material distribution vehicles. Cartons are placed on a slide with rollers. When transfer is required, the material distribution vehicle is manually moved to the slide of the corresponding carton, and then the carton on the slide is pushed toward the material distribution vehicle to transfer the carton. Manual inspection is required when selecting the slide corresponding to the required carton, but there are many types of cartons stored in large warehouses and it is not convenient to directly check. In addition, due to the large storage volume of general cartons, manual push of carton transfer is labor-intensive. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an intelligent carton sorting system which can quickly find the required carton and quickly transfer it.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: an intelligent carton sorting system, including a carton storage rack, a sorting slide, a sorting trolley, a first driving device and a controller, a plurality of carton storage racks are arranged on both sides of the sorting slide, the carton storage rack includes a conveying slide perpendicular to the sorting slide, a conveying roller and a second driving device, and cartons are placed on the conveying slide; a plurality of conveying rollers are arranged at intervals along the length direction of the conveying slide, and the second driving device is drivingly connected to the conveying roller; a first identification sensor is provided at one end of the conveying slide close to the sorting slide; the sorting trolley is connected to the first driving device and moves along the sorting slide, and a second identification sensor which senses the first identification sensor is provided on the sorting trolley; the controller is electrically connected to the first driving device, the second driving device, the first identification sensor and the second identification sensor.
[0005] Furthermore, guide baffles are provided on both sides of the conveying slide rail.
[0006] Furthermore, the material distribution vehicle includes a moving frame, a transfer slide rail, a transfer roller shaft and a third driving device. The lower end of the moving frame is provided with a moving wheel that cooperates with the material distribution slide rail; the moving frame is provided with a transfer slide rail parallel to the conveying slide rail, and the transfer slide rail is provided with multiple transfer roller shafts along its length direction. The third driving device is connected to the transfer roller shaft in a transmission manner.
[0007] Furthermore, positioning grooves are provided on both sides of the conveying slide rail; positioning plug plates and a pushing device are provided on both sides of the transfer slide rail, and the positioning plug plates are connected to the pushing device and can move along the length direction of the transfer slide rail.
[0008] Furthermore, the material distribution vehicle also includes a pulling rod, and one end of the movable frame is provided with the pulling rod.
[0009] Furthermore, the first identification sensor is an electronic tag reader, and the second identification sensor is an electronic tag.
[0010] The beneficial effects of the utility model are as follows: through the cooperation of the conveying slide rail, the conveying roller and the second driving device of the carton storage rack, the carton can be quickly pushed out from the conveying slide rail, saving manpower consumption; at the same time, the sensing setting of the first recognition sensor of the conveying slide rail and the second recognition sensor of the material distribution vehicle can quickly identify the conveying slide rail corresponding to the required carton during the movement of the material distribution vehicle; the above design can provide convenience in the process of carton distribution and carton transfer, realize rapid identification and rapid transfer, and greatly save labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a structural schematic diagram of an intelligent carton sorting system according to a specific implementation mode of the utility model;
[0012] Figure 2 for Figure 1 Enlarged view of point A.
[0013] Description of labels:
[0014] 1. Conveying slide rail; 2. Material dividing slide rail; 3. Material dividing vehicle; 4. First identification sensor; 5. Second identification sensor; 6. Guide baffle; 7. Moving frame; 8. Transfer slide rail; 9. Transfer roller; 10. Conveying roller; 11. Positioning groove; 12. Positioning plug plate; 13. Pull rod. DETAILED DESCRIPTION
[0015] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.
[0016] Please refer to Figure 1 and Figure 2, an intelligent carton sorting system, comprising a carton storage rack, a sorting slide 2, a sorting trolley 3, a first drive device and a controller, wherein a plurality of carton storage racks are arranged on both sides of the sorting slide 2, the carton storage rack comprises a conveying slide 1 perpendicular to the sorting slide 2, a conveying roller 10 and a second drive device, and cartons are placed on the conveying slide 1; a plurality of conveying rollers 10 are arranged at intervals along the length direction of the conveying slide 1, and the second drive device is transmission-connected to the conveying roller 10; a first identification sensor 4 is provided at one end of the conveying slide 1 close to the sorting slide 2; the sorting trolley 3 is connected to the first drive device and moves along the sorting slide 2, and a second identification sensor 5 inductively sensed by the first identification sensor 4 is provided on the sorting trolley 3; the controller is electrically connected to the first drive device, the second drive device, the first identification sensor 4 and the second identification sensor 5.
[0017] From the above description, it can be seen that the beneficial effects of the utility model are: through the cooperation of the conveying slide rail 1, the conveying roller 10 and the second driving device of the carton storage rack, the carton can be quickly pushed out from the conveying slide rail 1, saving manpower consumption; at the same time, the sensing setting of the first identification sensor 4 of the conveying slide rail 1 and the second identification sensor 5 of the material distribution vehicle 3 can quickly identify the conveying slide rail 1 corresponding to the required carton during the movement of the material distribution vehicle 3; the above design can provide convenience in the process of carton distribution and carton transfer, realize rapid identification and rapid transfer, and greatly save labor costs.
[0018] Furthermore, guide baffles 6 are provided on both sides of the conveying slide rail 1 .
[0019] It can be seen from the above description that the guide baffles 6 on both sides of the conveying slide rail 1 are arranged to prevent the carton from tipping over when it is pushed out.
[0020] Furthermore, the material distribution vehicle 3 includes a moving frame 7, a transfer slide 8, a transfer roller shaft 9 and a third driving device. The lower end of the moving frame 7 is provided with a moving wheel that cooperates with the material distribution slide 2; the moving frame 7 is provided with a transfer slide 8 parallel to the conveying slide 1, and the transfer slide 8 is provided with multiple transfer roller shafts 9 along its length direction. The third driving device is connected to the transfer roller shaft 9 by transmission.
[0021] From the above description, it can be seen that through the cooperation of the transfer slide rail 8, the transfer roller 9 and the third drive device on the mobile frame 7, it can ensure that the carton is conveniently and quickly transferred to the designated position on the mobile frame 7 after being pushed out from the conveying slide rail 1.
[0022] Furthermore, positioning grooves 11 are provided on both sides of the conveying slide rail 1 ; positioning plug plates 12 and a pushing device are provided on both sides of the transfer slide rail 8 , and the positioning plug plates 12 are connected to the pushing device and are movable along the length direction of the transfer slide rail 8 .
[0023] From the above description, it can be seen that through the cooperation of the positioning grooves 11 on both sides of the conveying slide rail 1 and the positioning plug plates 12 of the transfer slide rail 8, after the material distribution vehicle 3 arrives at the conveying slide rail 1 corresponding to the carton, the pushing device pushes the positioning plug plates 12 to dock with the positioning grooves 11, thereby ensuring the alignment of the transfer slide rail 8 with the conveying slide rail 1 to ensure that the carton is accurately transferred from the conveying slide rail 1 to the transfer slide rail 8.
[0024] Furthermore, the material distribution vehicle 3 also includes a pulling rod 13, and one end of the movable frame 7 is provided with the pulling rod 13.
[0025] It can be seen from the above description that, by setting the pull rod 13, it is convenient for personnel to adjust the position of the material distribution vehicle 3 in time to adjust the movement error, and the transfer operation can also be carried out in a power outage state.
[0026] Furthermore, the first identification sensor 4 is an electronic tag reader, and the second identification sensor 5 is an electronic tag.
[0027] It can be seen from the above description that the required conveying slide rail 1 of the carton can be quickly identified through the setting of the electronic tag reader and the identification induction of the electronic tag.
[0028] Embodiment 1:
[0029] Application scenario: When the cartons are sorted and transferred in a carton storage warehouse, manual inspection is usually required when selecting the slide corresponding to the required cartons. However, there are many types of cartons stored in large warehouses and it is not convenient to directly check them. In addition, due to the large storage volume of cartons, manual push to transfer the cartons is labor-intensive.
[0030] like Figure 1 and Figure 2 As shown, the intelligent carton sorting system of this embodiment includes a carton storage rack, a sorting slide 2, a sorting vehicle 3, a first drive device and a controller. A plurality of carton storage racks are arranged on both sides of the sorting slide 2. The carton storage rack includes a conveying slide 1 perpendicular to the sorting slide 2, a conveying roller 10 and a second drive device. Cartons are placed on the conveying slide 1; the conveying slide 1 is provided with a plurality of conveying rollers 10 spaced apart along its length, and the second drive device is connected to the conveying roller 10 by transmission; a first identification sensor 4 is arranged at one end of the conveying slide 1 close to the sorting slide 2; the sorting vehicle 3 is connected to the first drive device and moves along the sorting slide 2, and a second identification sensor 5 inductively connected to the first identification sensor 4 is arranged on the sorting vehicle 3; the controller is electrically connected to the first drive device, the second drive device, the first identification sensor 4 and the second identification sensor 5. The first identification sensor 4 is an electronic tag reader, and the second identification sensor 5 is an electronic tag.
[0031] Guide baffles 6 are provided on both sides of the conveying slide rail 1 .
[0032] The material distribution vehicle 3 includes a moving frame 7, a transfer slide 8, a transfer roller shaft 9 and a third driving device. The lower end of the moving frame 7 is provided with a moving wheel that cooperates with the material distribution slide 2; the moving frame 7 is provided with a transfer slide 8 parallel to the conveying slide 1, and the transfer slide 8 is provided with multiple transfer roller shafts 9 along its length direction. The third driving device is connected to the transfer roller shaft 9 in transmission.
[0033] Positioning grooves 11 are provided on both sides of the conveying slide rail 1 ; positioning plug plates 12 and a pushing device are provided on both sides of the transfer slide rail 8 , and the positioning plug plates 12 are connected to the pushing device and can move along the length direction of the transfer slide rail 8 .
[0034] The material distribution vehicle 3 further includes a pulling rod 13 , and one end of the moving frame 7 is provided with the pulling rod 13 .
[0035] Working principle: After determining the carton to be transferred, the controller controls the first driving device to make the material distribution vehicle 3 move along the material distribution slide 2. During the movement, the second identification sensor 5 of the material distribution vehicle 3 senses the first identification sensor 4 of the conveying slide 1 where the carton to be transferred is located, and then makes a quick judgment; when arriving at the conveying slide 1 where the carton to be transferred is located, the pushing device at the transfer slide 8 of the material distribution vehicle 3 pushes out the positioning plug plate 12, so that the positioning plug plate 12 is inserted into the positioning groove 11 of the conveying slide 1, completing the alignment of the transfer slide 8 and the conveying slide 1; thereafter, driven by the second driving device and the third driving device, the cartons are transferred from the conveying slide 1 to the transfer slide 8 in turn, and then the material distribution vehicle 3 drives to the required processing place to complete the material distribution and transfer of the cartons.
[0036] To sum up, the intelligent carton sorting system provided by the utility model can quickly push the carton from the conveying slide rail through the cooperation of the conveying slide rail, the conveying roller and the second driving device of the carton storage rack, thereby saving manpower consumption; at the same time, the sensing setting of the first recognition sensor of the conveying slide rail and the second recognition sensor of the sorting vehicle can quickly identify the conveying slide rail corresponding to the required carton during the movement of the sorting vehicle; the above design can provide convenience in the process of carton sorting and carton transfer, realize rapid identification and rapid transfer, and greatly save labor costs.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. An intelligent carton sorting system, characterized in that: It includes a carton storage rack, a material distribution slide, a material distribution vehicle, a first driving device and a controller. A plurality of carton storage racks are arranged on both sides of the material distribution slide. The carton storage rack includes a conveying slide, a conveying roller and a second driving device perpendicular to the material distribution slide. Cartons are placed on the conveying slide. A plurality of conveying rollers are arranged at intervals along the length direction of the conveying slide. The second driving device is transmission-connected to the conveying roller. A first identification sensor is arranged at one end of the conveying slide close to the material distribution slide. The material distribution vehicle is connected to the first driving device and moves along the material distribution slide. A second identification sensor which senses the first identification sensor is provided on the material distribution vehicle. The controller is electrically connected to the first driving device, the second driving device, the first identification sensor and the second identification sensor.
2. The intelligent carton sorting system according to claim 1 is characterized in that: Guide baffles are arranged on both sides of the conveying slide rail.
3. The intelligent carton sorting system according to claim 1 is characterized in that: The material distribution vehicle includes a moving frame, a transfer slide rail, a transfer roller shaft and a third driving device. The lower end of the moving frame is provided with a moving wheel that cooperates with the material distribution slide rail. The moving frame is provided with a transfer slide rail parallel to the conveying slide rail. The transfer slide rail is provided with multiple transfer roller shafts along its length direction. The third driving device is connected to the transfer roller shaft in a transmission manner.
4. The intelligent carton sorting system according to claim 3 is characterized in that: Positioning grooves are arranged on both sides of the conveying slide rail; positioning plug plates and a pushing device are arranged on both sides of the transfer slide rail, and the positioning plug plates are connected to the pushing device and can move along the length direction of the transfer slide rail.
5. The intelligent carton sorting system according to claim 3 is characterized in that: The material distribution vehicle also includes a pulling rod, and one end of the moving frame is provided with the pulling rod.
6. The intelligent carton sorting system according to claim 1, characterized in that: The first identification sensor is an electronic tag reader, and the second identification sensor is an electronic tag.