Stokehole automatic sampling device for aluminum product production

Abstract

The utility model relates to the technical field of aluminum material processing, and provides a stokehole automatic sampling device for aluminum material production, which comprises a material placing table and a sampling mechanism, a positioning plate capable of moving up and down relative to the discharging table is arranged on the discharging table, and a plurality of positioning protruding blocks used for jointly fixing aluminum in a matched mode are assembled on the positioning plate in a sliding mode. The sampling mechanism comprises a sampling frame, an adjusting assembly and a material conveying assembly, one end of the sampling frame extends and penetrates through the heating furnace, the adjusting assembly is installed on the sampling frame and used for controlling the lifting motion of the material conveying assembly, and the material conveying assembly comprises a material conveying part in sliding connection with the adjusting assembly; the material conveying piece is provided with a suction cup used for sucking the aluminum material on the positioning plate. The aluminum material feeding and discharging device solves the problem that manual aluminum material feeding and discharging efficiency is low, and has the advantages of being simple in structure and low in manufacturing cost.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing, in particular to a furnace-front automatic sampling device used for aluminum material production. Background Art

[0002] Aluminum heating furnace is used in the production of aluminum profiles or other pressure-processed aluminum products. It is mainly needed by aluminum profile factories, aluminum product factories and other enterprises. At present, aluminum heating furnace plays a pivotal role in various industries, such as automobile manufacturing industry, receiving and engineering machinery, machine tool manufacturing industry, heavy machinery, bearing industry, railway transportation industry, etc. Our common machinery industry all needs aluminum heating furnace, and its development prospect is very good. It can be used by small workshops as small as individuals or large state-owned enterprises. Therefore, it is of great significance to improve the existing aluminum heating furnace. Most traditional aluminum heating furnaces use manual feeding, which requires workers to manually feed aluminum into the heating furnace. This feeding method is not only inefficient, but also prone to safety accidents. Utility Model Content

[0003] Based on this, in order to solve the problem of low efficiency of workers manually feeding aluminum materials, the utility model provides a furnace-front automatic sampling device for aluminum production, and its specific technical solution is as follows:

[0004] A furnace-front automatic sampling device for aluminum production, comprising a discharge table and a sampling mechanism; the discharge table is provided with a positioning plate which can move up and down relative to the discharge table, and the positioning plate is slidably equipped with a plurality of positioning protrusions for cooperating and fixing the aluminum material; the sampling mechanism comprises a sampling rack, an adjustment component and a material transport component, one end of the sampling rack extends through a heating furnace, the adjustment component is mounted on the sampling rack and is used to control the lifting and lowering movement of the material transport component, the material transport component comprises a material transport member slidably connected to the adjustment component, and the material transport member is provided with a suction cup for adsorbing the aluminum material on the positioning plate.

[0005] The above-mentioned automatic sampling device in front of the furnace for aluminum production is provided with a positioning plate. The lifting movement of the positioning plate enables the aluminum fixed on the positioning plate to reciprocate and approach the material transporting piece, which is convenient for taking the aluminum material; by providing a positioning protrusion, multiple positioning protrusions can slide separately to clamp and fix aluminum materials of different sizes, which is suitable for more application scenarios and effectively reduces the processing cost; by providing a material transporting component, the sliding of the material transporting component on the adjusting component can drive the aluminum material to move between the discharge table and the heating furnace and complete the feeding, which solves the problem of low efficiency of workers manually feeding aluminum materials, is beneficial to improving processing efficiency and ensuring the personal safety of workers.

[0006] Furthermore, the discharge platform includes a discharge trough body, a connecting block, a driving structure and a sliding seat. The upper surface of the discharge trough body is provided with a guide rail, the sliding seat is slidably mounted on the guide rail, the connecting block is detachably fixed in the discharge trough body, and the driving structure is installed at the bottom of the connecting block.

[0007] Furthermore, the driving structure includes a driving cylinder and a driving shaft, the driving cylinder is installed at the bottom of the connecting block, the output end of the driving cylinder passes through the connecting block and is transmission-connected to one end of the driving shaft, and the other end of the driving shaft is sleeved with an abutment block, which can extend to above the sliding seat and is used to abut the positioning plate.

[0008] Furthermore, the automatic sampling device in front of the furnace also includes a loading mechanism, which includes a sliding part, an adsorption part and a loading rack connected to the sampling rack, the loading rack is provided with a slide rail, the sliding part is slidably assembled on the slide rail, and the adsorption part is installed at the bottom of the sliding part.

[0009] Furthermore, the feeding mechanism also includes a driving motor, a driven shaft and a belt. The driving motor is installed on one end of the feeding rack, and the other end of the feeding rack is provided with the driven shaft. The belt is respectively wound around the output end of the driving motor and the driven shaft, and the belt is connected to the sliding member.

[0010] Furthermore, the adsorption component includes a mounting block, an adsorption block and a connecting rod inserted into the bottom of the sliding component, the mounting block is threadedly connected to the connecting rod, there are multiple adsorption blocks, and the multiple adsorption blocks are respectively spaced and connected to the mounting block in parallel, and the suction cups are provided on both ends of each adsorption block.

[0011] Furthermore, the adjustment assembly includes an adjustment track and a lifting seat, one end surface of the lifting seat is slidably assembled on the sampling rack and can be lifted and lowered relative to the sampling rack, the adjustment track is engaged with the other end surface of the lifting seat, and the material transport assembly is slidably connected to the adjustment track.

[0012] Furthermore, the number of the material transporting members is two, and the two material transporting members are slidably arranged at two ends of the adjusting track respectively.

[0013] Furthermore, the material transporting member includes a rotating block, a locking block and an extension block slidably connected to the adjusting rail, the extension block is provided with a plurality of through holes at intervals, the locking block is inserted into the through holes by bolts, the suction cups are respectively provided at both ends of the locking block, the rotating block is rotatably connected to the extension block, and the suction cup is also provided on the rotating block.

[0014] Furthermore, the automatic sampling device in front of the furnace also includes a discharge table, which includes a discharge frame and a discharge plate for placing the aluminum material discharge, the discharge plate is fixed on the top of the discharge frame, and the discharge table and the discharge table are respectively located at both ends of the sampling frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a furnace-front automatic sampling device for aluminum production according to an embodiment of the utility model;

[0016] Figure 2 This is one of the partial structural schematic diagrams of the furnace-front automatic sampling device for aluminum production according to one embodiment of the utility model;

[0017] Figure 3 This is the second partial structural schematic diagram of the automatic sampling device for the production of aluminum materials in front of the furnace according to the first embodiment of the utility model;

[0018] Figure 4 The utility model is a schematic structural diagram of a positioning plate of an automatic sampling device in front of a furnace for aluminum production according to an embodiment of the utility model.

[0019] Description of reference numerals:

[0020] 1. Unloading table; 11. Positioning plate; 111. Positioning convex block; 12. Unloading trough; 13. Driving structure; 14. Sliding seat; 2. Sampling mechanism; 21. Sampling rack; 22. Adjusting assembly; 221. Adjusting track; 222. Lifting seat; 23. Material transport assembly; 231. Material transport part; 2311. Rotating block; 2312. Locking block; 2313. Extension block; 3. Suction cup; 4. Loading mechanism; 41. Sliding part; 42. Adsorption part; 421. Mounting block; 422. Adsorption block; 423. Connecting rod; 43. Loading rack; 5. Unloading table; 51. Unloading rack; 52. Unloading plate; 6. Heating furnace. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0025] like Figure 1-Figure 4 As shown, an automatic sampling device for furnace front for aluminum production in one embodiment of the utility model comprises a discharge table 1 and a sampling mechanism 2; a positioning plate 11 which can be lifted and lowered relative to the discharge table 1 is provided on the discharge table 1, and a plurality of positioning protrusions 111 for cooperating and fixing the aluminum material are slidably mounted on the positioning plate 11; the sampling mechanism 2 comprises a sampling rack 21, an adjusting component 22 and a material transporting component 23, one end of the sampling rack 21 extends through the heating furnace 6, the adjusting component 22 is mounted on the sampling rack 21 and is used to control the lifting and lowering movement of the material transporting component 23, the material transporting component 23 comprises a material transporting member 231 which is slidably connected to the adjusting component 22, and a suction cup 3 for adsorbing the aluminum material on the positioning plate 11 is provided on the material transporting member 231.

[0026] The above-mentioned automatic sampling device in front of the furnace for aluminum production is provided with a positioning plate 11. The lifting movement of the positioning plate 11 enables the aluminum material fixed on the positioning plate 11 to reciprocate and approach the material transporting piece 231, which is convenient for taking the aluminum material; by providing a positioning protrusion 111, a plurality of positioning protrusions 111 can slide separately to clamp and fix aluminum materials of different sizes, which is suitable for more application scenarios and effectively reduces the processing cost; by providing a material transporting component 23, the sliding of the material transporting component 23 on the adjusting component 22 can drive the aluminum material to move between the discharge table 1 and the heating furnace 6 and complete the feeding, which solves the problem of low efficiency of workers manually feeding aluminum materials, is beneficial to improving processing efficiency and ensuring the personal safety of workers.

[0027] like Figure 1-Figure 3As shown, in one embodiment, the discharge platform 1 includes a discharge trough body 12, a connecting block, a driving structure 13 and a sliding seat 14. A guide rail is provided on the upper surface of the discharge trough body 12, and the sliding seat 14 is slidably mounted on the guide rail. The connecting block is detachably fixed in the discharge trough body 12, and the driving structure 13 is installed at the bottom of the connecting block.

[0028] Specifically, the guide rail is arranged in a horizontal direction.

[0029] like Figure 1-Figure 3 As shown, in one embodiment, the driving structure 13 includes a driving cylinder and a driving shaft. The driving cylinder is installed at the bottom of the connecting block. The output end of the driving cylinder passes through the connecting block and is drivingly connected to one end of the driving shaft. The other end of the driving shaft is sleeved with an abutment block, which can extend to the top of the sliding seat 14 and is used to abut the positioning plate 11. By providing a driving cylinder, the driving cylinder controls the lifting and lowering movement of the driving shaft, thereby controlling the lifting and lowering movement of the abutment block. When the sliding seat 14 moves to the top of the driving structure 13, the abutment block is pushed up to the top of the sliding seat 14 and abuts the positioning plate 11. Then, the abutment block lifts the positioning plate 11 and completes the position raising operation of the positioning plate 11, so that the aluminum material fixed on the positioning plate 11 is closer to the material transporting piece 231, which is convenient for completing the adsorption of the aluminum material.

[0030] Furthermore, a groove engaged with the abutment block is provided at the bottom of the positioning plate 11, so that the positioning plate 11 is more stable during the lifting process and is not easy to fall off.

[0031] like Figure 1-Figure 3 As shown, in one embodiment, the furnace front automatic sampling device further includes a feeding mechanism 4, which includes a sliding member 41, an adsorbing member 42, and a feeding frame 43 connected to the sampling frame 21, and a slide rail is provided on the feeding frame 43, on which the sliding member 41 is slidably assembled, and the adsorbing member 42 is installed at the bottom of the sliding member 41. By providing the sliding member 41, the sliding of the sliding member 41 on the slide rail can drive the adsorbing member 42 to reciprocate, thereby realizing the feeding of the aluminum material from the previous process to the positioning plate 11.

[0032] Specifically, the slide rail is arranged in a horizontal direction.

[0033] In one embodiment, the feeding mechanism 4 further includes a driving motor, a driven shaft and a belt, wherein the driving motor is mounted on one end of the feeding frame 43, and the other end of the feeding frame 43 is provided with a driven shaft, and the belt is respectively wound around the output end of the driving motor and the driven shaft, and the belt is connected to the sliding member 41. The driving motor drives the operation of the belt, thereby driving the sliding member 41 connected to the belt to slide on the slide rail, thereby realizing the control of the sliding of the slide rail.

[0034] like Figure 1-Figure 3As shown, in one embodiment, the adsorption member 42 includes a mounting block 421, an adsorption block 422 and a connecting rod 423 inserted at the bottom of the sliding member 41, the mounting block 421 is threadedly connected to the connecting rod 423, the number of adsorption blocks 422 is multiple, and the multiple adsorption blocks 422 are respectively spaced and connected to the mounting block 421 in parallel, and each adsorption block 422 is provided with a suction cup 3 at both ends.

[0035] like Figure 1-Figure 3 As shown, in one embodiment, the adjustment component 22 includes an adjustment track 221 and a lifting seat 222. One end surface of the lifting seat 222 is slidably mounted on the sampling rack 21 and can move up and down relative to the sampling rack 21. The adjustment track 221 is engaged with the other end surface of the lifting seat 222, and the material transport component 23 is slidably connected to the adjustment track 221. In this way, the lifting and lowering movement of the lifting seat 222 can drive the material transport component 23 to move up and down, thereby adjusting the installation height of the material transport component 23, which is convenient for adsorbing the aluminum material.

[0036] like Figure 1-Figure 3 As shown, in one embodiment, there are two material transporting members 231, and the two material transporting members 231 are slidably disposed at the two ends of the adjusting track 221. In this way, the two material transporting members 231 do not interfere with each other, and the material transporting member 231 at one end loads the aluminum material into the heating furnace 6, and the material transporting member 231 at the other end performs a material discharging operation on the aluminum material after the aluminum material is heated. In this process, the two can work simultaneously to improve the processing efficiency.

[0037] like Figure 1-Figure 3 As shown, in one embodiment, the material transporting member 231 includes a rotating block 2311, a locking block 2312, and an extension block 2313 slidably connected to the adjustment track 221. The extension block 2313 is provided with a plurality of through holes at intervals. The locking block 2312 is plugged into the through holes by bolts. Suction cups 3 are respectively provided at both ends of the locking block 2312. The rotating block 2311 is rotatably connected to the extension block 2313, and the rotating block 2311 is also provided with a suction cup 3. In this way, by providing a plurality of through holes, the disassembly and position adjustment of the locking block 2312 are facilitated, which helps to adapt to aluminum materials of different sizes.

[0038] like Figure 1-Figure 3 As shown, in one embodiment, the furnace front automatic sampling device further includes a discharge platform 5, which includes a discharge frame 51 and a discharge plate 52 for placing the aluminum material discharge, and the discharge plate 52 is fixed on the top of the discharge frame 51, and the discharge platform 1 and the discharge platform 5 are respectively located at the two ends of the sampling frame 21. In this way, it is convenient to place and collect the aluminum material after discharge.

[0039] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0040] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An automatic sampling device for furnace front of aluminum production, characterized in that: include: A material unloading platform is provided on the material unloading platform, wherein a positioning plate capable of lifting and lowering relative to the material unloading platform is provided, and a plurality of positioning protrusions for cooperating and fixing the aluminum material are slidably mounted on the positioning plate; The sampling mechanism includes a sampling frame, an adjustment component and a material transport component. One end of the sampling frame extends through the heating furnace. The adjustment component is installed on the sampling frame and is used to control the lifting movement of the material transport component. The material transport component includes a material transport part that is slidably connected to the adjustment component. The material transport part is provided with a suction cup for adsorbing the aluminum material on the positioning plate.

2. The automatic sampling device for furnace front for aluminum production according to claim 1 is characterized in that: The material discharging platform includes a material discharging trough body, a connecting block, a driving structure and a sliding seat. The upper surface of the material discharging trough body is provided with a guide rail, the sliding seat is slidably mounted on the guide rail, the connecting block is detachably fixed in the material discharging trough body, and the driving structure is installed at the bottom of the connecting block.

3. The automatic sampling device for furnace front for aluminum production according to claim 2 is characterized in that: The driving structure includes a driving cylinder and a driving shaft. The driving cylinder is installed at the bottom of the connecting block. The output end of the driving cylinder passes through the connecting block and is drivingly connected to one end of the driving shaft. The other end of the driving shaft is sleeved with an abutment block, which can extend above the sliding seat and is used to abut the positioning plate.

4. The automatic sampling device for furnace front for aluminum production according to claim 1 is characterized in that: It also includes a feeding mechanism, which includes a sliding member, an adsorbent and a feeding rack connected to the sampling rack. The feeding rack is provided with a slide rail, the sliding member is slidably assembled on the slide rail, and the adsorbent is installed at the bottom of the sliding member.

5. The automatic sampling device for furnace front for aluminum production according to claim 4 is characterized in that: The feeding mechanism also includes a driving motor, a driven shaft and a belt. The driving motor is installed on one end of the feeding frame, and the other end of the feeding frame is provided with the driven shaft. The belt is respectively wound around the output end of the driving motor and the driven shaft, and the belt is connected to the sliding member.

6. The automatic sampling device for furnace front for aluminum production according to claim 5 is characterized in that: The adsorption component includes a mounting block, an adsorption block and a connecting rod inserted into the bottom of the sliding component. The mounting block is threadedly connected to the connecting rod. There are multiple adsorption blocks, and the multiple adsorption blocks are respectively spaced apart and clamped on the mounting block in parallel. The suction cups are provided on both ends of each adsorption block.

7. The automatic sampling device for furnace front for aluminum production according to claim 1 is characterized in that: The adjustment assembly includes an adjustment track and a lifting seat. One end surface of the lifting seat is slidably mounted on the sampling rack and can be lifted and lowered relative to the sampling rack. The adjustment track is engaged with the other end surface of the lifting seat. The material transport assembly is slidably connected to the adjustment track.

8. The automatic sampling device for furnace front for aluminum production according to claim 7 is characterized in that: The number of the material transporting members is two, and the two material transporting members are respectively slidably arranged at the two ends of the adjusting track.

9. The automatic sampling device for furnace front for aluminum production according to claim 8, characterized in that: The material transporting member includes a rotating block, a locking block and an extension block slidably connected to the adjusting rail, the extension block is provided with a plurality of through holes at intervals, the locking block is inserted into the through holes by bolts, the suction cups are respectively provided at both ends of the locking block, the rotating block is rotatably connected to the extension block, and the suction cup is also provided on the rotating block.

10. The automatic sampling device for furnace front for aluminum production according to claim 1, characterized in that: It also includes a discharging platform, which includes a discharging frame and a discharging plate for placing the aluminum material. The discharging plate is fixed on the top of the discharging frame. The placing platform and the discharging platform are respectively located at two ends of the sampling frame.

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