Adjustable carding plate of textile carding machine
By designing an adjustable textile carding machine combing plate including a spacing adjustment device and a cleaning mechanism, the problems of inconvenient adjustment of the combing needle distance, inability to provide protection effect and poor cleaning effect in the prior art are solved, and flexible adjustment of the spacing of the combing plate and efficient cleaning of the combing needle surface are achieved.
Patent Information
- Application Number
- CN202421694462.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing adjustable textile carding machine carding plate is inconvenient when adjusting the distance of the comb needle, and cannot provide the protection effect of the comb needle, and the cotton cleaning effect is not good.
A spacing adjustment device including a card frame and a fixed seat is designed. The spacing adjustment of the card plate is achieved through the cooperation of the slide rod, the screw rod and the movable rod, and the cleaning of the textile between the teeth of the card plate is achieved through a cleaning mechanism, including cleaning the card needle and the slide rail.
It realizes flexible adjustment of the spacing between the comb plates, provides the protection effect of the comb needle, and improves the cotton cleaning effect on the surface of the comb needle.
Smart Images

Figure CN222771030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carding machine accessories, in particular to an adjustable carding plate for a textile carding machine. Background Art
[0002] The licker-in carding plate is a serrated carding plate that replaces the small leaky bottom of the licker-in roller to enhance the combing effect of the licker-in roller. It consists of four parts: the carding plate body, the dust removal knife, the cotton guide plate and the reinforcing ribs.
[0003] It can perform textile combing work very well, but in order to adapt to different production processes, the distance between the carding plates needs to be adjusted. The carding needles are fixed by bolts, and need to be disassembled and installed during adjustment, which is inconvenient.
[0004] The patent document with announcement number CN210287629U discloses an adjustable carding plate for a textile carding machine, which is matched by an installation box, a first rotating rod, a first bevel gear, a second rotating rod, a second bevel gear, a third bevel gear, a circular tube, a support block, a fourth bevel gear, a threaded rod, a mounting plate, a support plate and a combing needle. When in use, when the combing needle needs to be away from the inner wall of the installation box, the handle is rotated, the handle drives the first rotating rod to rotate, the first rotating rod drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the second rotating rod to rotate, the second rotating rod drives two third bevel gears to rotate, the third bevel gear drives the fourth bevel gear to rotate, the fourth bevel gear drives the circular tube to rotate, the circular tube drives the support block to rotate, the support block drives the threaded rod to move upward, the threaded rod drives the mounting plate to move upward, the mounting plate drives the support plate to move upward, the support plate drives the combing needle to move upward, thereby adjusting the distance between the combing needles, and when the combing needle needs to be close to the inner wall of the installation box, the handle is rotated in the opposite direction.
[0005] However, the adjustable carding plate for the textile carding machine cannot protect the carding needles, and the cleaning effect of the cotton wool on the carding needles is not good. Utility Model Content
[0006] The purpose of the utility model is to provide an adjustable carding plate for a textile carding machine to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable carding plate of a textile carding machine, comprising a carding frame and a fixed seat, a spacing adjustment device is arranged between the carding frame and the fixed seat, and a carding plate is arranged at the bottom of the spacing adjustment device.
[0008] The combing plate and the spacing adjustment device are connected via a cleaning mechanism.
[0009] The spacing adjustment device includes a slide rod 1, a slide rod 2, a screw rod, a slide rail 1, a screw rod nut and a movable rod. The slide rod 1 and the slide rod 2 are fixedly connected to the side close to the combing frame and the fixed seat, the screw rod is connected between the combing frame and the fixed seat, the slide rail 1 is installed on the outer surfaces of the slide rod 1 and the slide rod 2, the screw rod nut is connected to the outer surface of the screw rod, and the movable rod is connected to the top of the screw rod nut.
[0010] Preferably, the cleaning mechanism includes a connecting seat, a movable rod, a magnetic block, a second slide rail, a connecting plate, a cleaning comb needle one, a waste box, a fixed magnetic block and a cleaning comb needle two. A slide groove is provided at the bottom of the screw nut, the second slide rail is fixedly installed inside the slide groove, the outer surface of the slide rail two is slidably connected with a movable rod, the magnetic block is fixedly connected to the top of one side of the movable rod, the connecting seat is fixedly connected to the bottom of the movable rod, the connecting plate is fixedly connected to the other side of the movable rod, the cleaning comb needle one is fixedly connected to the side of the connecting plate away from the movable rod, the waste box is fixedly installed on the top of the connecting seat, the fixed magnetic block is fixedly installed on the front side of the inner wall of the slide groove, and the cleaning comb needle two is fixedly connected to the bottom of the screw nut.
[0011] Preferably, the screw nuts are evenly spaced on the outer surfaces of slide bar one and slide bar two, and are slidably connected to the outer surfaces of slide bar one and slide bar two. Ball bearings are installed inside the combing frame and the fixed seat, and the screw is respectively connected to the inner rings of the two ball bearings.
[0012] Preferably, one end of the screw rod extends to the right side of the fixing seat, and the right end of the screw rod is fixedly connected with a handle, and the screw rod can be driven to rotate by the handle.
[0013] Preferably, three through holes are opened inside the slide rail 1, and the three through holes are penetrated by the slide rod 1, the slide rod 2 and the screw rod respectively. The slide rod 1 and the slide rod 2 are fixedly connected to the inner wall of the through hole, and the screw rod does not contact the inner wall of the through hole.
[0014] Preferably, the bottom of the movable rod is fixedly connected to the top of the screw nut, and the bottom of the movable rod is slidably connected to the top of the outer surface of the slide rail.
[0015] Preferably, the combing plate is connected to the movable rod through a connecting seat, and the cleaning comb needle 1 and cleaning comb needle 2 are staggered with the combing plate respectively. The combing plate passes through the cleaning comb needle 2, and after the cleaning comb needle 1 and the cleaning comb needle 2 pass through, the surface of the cleaning comb needle 2 is cleaned once.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The adjustable carding plate of the textile carding machine cleans the textiles between the teeth of the carding plate by pushing them multiple times. After the cleaning is completed, the carding plate is pulled forward to drive the connecting seat and the movable rod to slide on the surface of the second slide rail, so that the carding plate passes through the cleaning comb needle 2. After the cleaning comb needle 1 and the cleaning comb needle 2 pass through, the surface of the cleaning comb needle 2 is cleaned once, thereby cleaning again.
[0018] 2. The adjustable carding plate of the textile carding machine will always maintain equal-interval movement due to the limiting effect of the movable rod during the sliding process through multiple screw nuts, thereby driving different carding plates to maintain equal-interval movement, thereby achieving the effect of adjusting the spacing between the carding plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the screw nut structure of the utility model;
[0021] Figure 3 for Figure 2 A schematic diagram of the structure enlargement in the middle;
[0022] Figure 4 This is a schematic diagram of the bottom structure of the screw nut of the utility model;
[0023] Figure 5 It is a schematic diagram of the combing mechanism of the utility model.
[0024] In the figure: 1. combing frame; 2. fixed seat; 301. slide bar 1; 302. slide bar 2; 303. screw rod; 304. handle; 305. slide rail 1; 306. screw rod nut; 307. movable rod; 4. combing plate; 401. connecting seat; 402. movable rod; 403. magnetic block; 404. slide rail 2; 405. connecting plate; 406. cleaning combing needle 1; 407. waste box; 408. fixed magnetic block; 409. cleaning combing needle 2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution: Example
[0027] An adjustable carding plate for a textile carding machine comprises a carding frame 1 and a fixing seat 2, wherein a spacing adjustment device is arranged between the carding frame 1 and the fixing seat 2, a carding plate 4 is arranged at the bottom of the spacing adjustment device, and the carding plate 4 is connected to the spacing adjustment device through a cleaning mechanism.
[0028] The spacing adjustment device includes a slide bar 301, a slide bar 302, a screw rod 303, a slide rail 1 305, a screw rod nut 306 and a movable rod 307. The slide bar 301 and the slide bar 302 are fixedly connected to the side close to the combing frame 1 and the fixed seat 2. The screw rod 303 is connected between the combing frame 1 and the fixed seat 2. The slide rail 1 305 is installed on the outer surfaces of the slide bar 301 and the slide bar 302. The screw rod nut 306 is connected to the outer surface of the screw rod 303. The movable rod 307 is connected to the top of the screw rod nut 306.
[0029] The screw nuts 306 are evenly spaced on the outer surfaces of the slide bar 1 301 and the slide bar 2 302, and are slidably connected to the outer surfaces of the slide bar 1 301 and the slide bar 2 302. Ball bearings are installed inside the combing frame 1 and the fixed seat 2. The screw rod 303 is connected to the inner rings of the two ball bearings respectively. One end of the screw rod 303 extends to the right side of the fixed seat 2. The right end of the screw rod 303 is fixedly connected to the handle 304. Three through holes are opened inside the slide rail 1 305. The three through holes are penetrated by the slide bar 1 301, the slide bar 2 302 and the screw rod 303 respectively. The slide bar 1 301 and the slide bar 2 302 are fixedly connected to the inner wall of the through hole, and the screw rod 303 does not contact the inner wall of the through hole.
[0030] The cleaning mechanism includes a connecting seat 401, a movable rod 402, a magnetic block 403, a second slide rail 404, a connecting plate 405, a cleaning comb pin 1 406, a fixed magnetic block 408 and a cleaning comb pin 2 409. A slide groove is provided at the bottom of the screw nut 306, the second slide rail 404 is fixedly installed inside the slide groove, the outer surface of the second slide rail 404 is slidably connected to the movable rod 402, the magnetic block 403 is fixedly connected to the top of one side of the movable rod 402, and the connecting seat 401 is fixedly connected to the movable rod 402. At the bottom of the rod 402, the connecting plate 405 is fixedly connected to the other side of the movable rod 402, the cleaning combing needle 1 406 is fixedly connected to the side of the connecting plate 405 away from the movable rod 402, the fixed magnetic block 408 is fixedly installed on the front of the inner wall of the slide groove, and the cleaning combing needle 2 409 is fixedly connected to the bottom of the screw nut 306. When the movable rod 402 drives the magnetic suction block 403 to move, when the magnetic suction block 403 is adsorbed and contacted with the fixed magnetic block 408, the scoring combing plate 4 will be fixed as a whole.
[0031] The bottom of the movable rod 307 is fixedly connected to the top of the screw nut 306, and the bottom of the movable rod 307 is slidably connected to the top of the outer surface of the slide rail 305. The combing plate 4 is connected to the movable rod 402 through the connecting seat 401, and the cleaning comb needle 1 406 and the cleaning comb needle 2 409 are staggered with the combing plate 4. Example
[0032] On the basis of embodiment one, the waste box 407 is fixedly installed on the top of the connecting seat 401, and the right end of the screw rod 303 is connected to the output shaft of the forward and reverse motor. The textile parts cleaned by the cleaning comb needle 1 406 and the cleaning comb needle 2 409 will fall into the inside of the waste box 407. When manual cleaning is performed again, it is also convenient to collect the fallen textiles. The forward and reverse motor drives the screw rod 303 to continuously rotate forward and reverse, and the distance between the combing plates 4 can be continuously adjusted.
[0033] Working principle: When adjusting the combing plate 4, firstly, the screw rod 303 is driven to rotate by rotating the handle 304, and the screw rod 303 drives multiple screw nuts 306 to slide on the outer surfaces of the slide bar 1 301 and the slide bar 2 302. During the sliding process, the multiple screw nuts 306 will always keep moving at equal intervals due to the limiting effect of the movable rod 307, thereby driving different combing plates 4 to keep moving at equal intervals, thereby achieving the effect of adjusting the spacing between the combing plates 4 and ensuring that multiple combing plates 4 are adjusted synchronously. When cleaning the combing plates 4, the combing plates 4 are pushed backwards, and the combing plates 4 drive the combing plates 4 to move. The connecting seat 401 and the movable rod 402 slide on the surface of the slide rail 2 404. When the combing plate 4 moves backward, the textiles between the teeth of the combing plate 4 will be scraped off by the cleaning comb needle 2 409. The textiles between the teeth of the combing plate 4 are cleaned by multiple pushes. After the cleaning is completed, the combing plate 4 is pulled forward to drive the connecting seat 401 and the movable rod 402 to slide on the surface of the slide rail 2 404, so that the combing plate 4 passes through the cleaning comb needle 2 409. After the cleaning comb needle 1 406 and the cleaning comb needle 2 409 pass through, the surface of the cleaning comb needle 2 409 is cleaned once, thereby cleaning again.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. An adjustable carding plate for a textile carding machine, comprising a carding frame (1) and a fixing seat (2), characterized in that: A spacing adjustment device is provided between the combing frame (1) and the fixed seat (2), and a combing plate (4) is provided at the bottom of the spacing adjustment device; The combing plate (4) is connected to the spacing adjustment device via a cleaning mechanism; The spacing adjustment device comprises a slide bar 1 (301), a slide bar 2 (302), a screw rod (303), a slide rail 1 (305), a screw rod nut (306) and a movable rod (307); the slide bar 1 (301) and the slide bar 2 (302) are fixedly connected to a side close to the combing frame (1) and the fixed seat (2); the screw rod (303) is connected between the combing frame (1) and the fixed seat (2); the slide rail 1 (305) is installed on the outer surfaces of the slide bar 1 (301) and the slide bar 2 (302); the screw rod nut (306) is connected to the outer surface of the screw rod (303); and the movable rod (307) is connected to the top of the screw rod nut (306).
2. The adjustable carding plate of a textile carding machine according to claim 1, characterized in that: The cleaning mechanism comprises a connecting seat (401), a movable rod (402), a magnetic block (403), a second slide rail (404), a connecting plate (405), a first cleaning comb needle (406), a waste box (407), a fixed magnetic block (408) and a second cleaning comb needle (409), a sliding groove is provided at the bottom of the screw nut (306), the second slide rail (404) is fixedly installed inside the sliding groove, the outer surface of the second slide rail (404) is slidably connected to the movable rod (402), and the magnetic block (403) is fixedly connected to the movable rod (4 02), the connecting seat (401) is fixedly connected to the bottom of the movable rod (402), the connecting plate (405) is fixedly connected to the other side of the movable rod (402), the cleaning comb needle 1 (406) is fixedly connected to the side of the connecting plate (405) away from the movable rod (402), the waste box (407) is fixedly installed on the top of the connecting seat (401), the fixed magnetic block (408) is fixedly installed on the front side of the inner wall of the slide groove, and the cleaning comb needle 2 (409) is fixedly connected to the bottom of the screw nut (306).
3. The adjustable carding plate of a textile carding machine according to claim 1, characterized in that: The screw nuts (306) are evenly spaced and distributed on the outer surfaces of the slide bar 1 (301) and the slide bar 2 (302), and are slidably connected to the outer surfaces of the slide bar 1 (301) and the slide bar 2 (302). Ball bearings are installed inside the combing frame (1) and the fixed seat (2), and the screw (303) is respectively connected to the inner rings of the two ball bearings.
4. The adjustable carding plate of a textile carding machine according to claim 1, characterized in that: One end of the screw rod (303) extends to the right side of the fixing seat (2), and the right end of the screw rod (303) is fixedly connected to a handle (304).
5. The adjustable carding plate of a textile carding machine according to claim 1, characterized in that: The interior of the slide rail 1 (305) is provided with three through holes, and the three through holes are penetrated by the slide rod 1 (301), the slide rod 2 (302) and the screw rod (303) respectively. The slide rod 1 (301) and the slide rod 2 (302) are fixedly connected to the inner wall of the through hole, and the screw rod (303) does not contact the inner wall of the through hole.
6. The adjustable carding plate of a textile carding machine according to claim 1, characterized in that: The bottom of the movable rod (307) is fixedly connected to the top of the screw nut (306) respectively, and the bottom of the movable rod (307) is slidably connected to the top of the outer surface of the slide rail (305).
7. The adjustable carding plate of a textile carding machine according to claim 2, characterized in that: The combing plate (4) is connected to the movable rod (402) via a connecting seat (401), and the cleaning combing needle 1 (406) and the cleaning combing needle 2 (409) are respectively staggered and distributed with respect to the combing plate (4).
Citation Information
Patent Citations
Adjustable carding plate for textile carding machine
CN210287629U