Cement stabilized macadam base compaction equipment
By designing a cement-stabilized gravel base compaction equipment with a motor drive gear system and a booster wheel, the problems of high fatigue and low compaction efficiency when manually pushing the equipment in small construction sites are solved, and more efficient compaction and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202421635617.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In small construction sites, existing large-scale compaction equipment is not convenient for entry, resulting in high fatigue and low compaction efficiency of manual pushing small compaction equipment.
A cement-stabilized gravel base compaction equipment is designed, and the power wheel is driven by a motor-driven gear system, providing mobility assistance to the compaction wheel, reducing manual labor, and improving the maintenance efficiency of the compaction wheel through convenient disassembly design.
Through the motor-driven power-assisted power system, the labor fatigue during manual compaction in small sites is alleviated, the compaction efficiency of cement-stabilized gravel base is improved, and the disassembly and maintenance process of compaction wheels is simplified.
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Figure CN222771266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compaction equipment, in particular to a cement-stabilized crushed stone base compaction equipment. Background Art
[0002] Working principle of cement stabilized gravel: cement stabilized gravel uses graded gravel as aggregate, uses a certain amount of cementitious materials and sufficient mortar volume to fill the gaps in the aggregate, and is spread and compacted according to the principle of interlocking. Its compaction is close to its density, and its strength mainly depends on the interlocking principle between the gravel, and there is sufficient mortar volume to fill the gaps in the aggregate. It has high initial strength, and its strength increases with age and quickly forms a board, so it has high strength, good impermeability and frost resistance. The cement content of cement stabilized gravel is generally 3% to 6% of the mixture, and the unconfined compressive strength after 7 days can reach 5.0Mpa, which is higher than other roadbed materials. After cement stabilized gravel is alive, it will not be muddy in rain, and the surface is solid, which is an ideal base material for high-grade pavement.
[0003] After the cement-stabilized gravel base is laid, it needs to be compacted using compaction equipment. Considering the size of the site, when the construction site is small, it is not convenient for large compaction equipment to enter the site. Currently, a small manual compaction equipment has appeared on the market, which mainly meets the needs of small construction sites. Since the small manual compaction equipment is mainly pushed manually, it increases the fatigue of the workers and also affects the compaction efficiency of the cement-stabilized gravel base.
[0004] Therefore, a cement stabilized gravel base compaction device is proposed. Utility Model Content
[0005] The utility model aims to provide a cement-stabilized crushed stone base compaction device.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A cement stabilized gravel base compaction device, comprising:
[0008] Equipment body;
[0009] A moving wheel is installed at the bottom of the equipment body;
[0010] A U-shaped part is fixed to the left outer wall of the equipment body, and a compacting wheel is installed inside the U-shaped part;
[0011] A connecting piece is fixed to the right outer wall of the equipment body, and a handrail is fixed to the outer wall of the connecting piece;
[0012] A first connecting plate and a second connecting plate are fixed to the bottom of the equipment body, a movable rod is movably connected between the first connecting plate and the second connecting plate, and a power-assisting wheel is fixed to the outer wall of the movable rod;
[0013] A motor is installed at one end of the second connecting plate close to the first connecting plate, and a second gear is fixed to the output end of the motor;
[0014] A first gear is fixed on the outer wall of the movable rod.
[0015] Preferably, the first gear is meshed with the second gear.
[0016] Preferably, connecting seats are provided on the inner walls on both sides of the U-shaped member, bearings are installed on the opposite ends of the two connecting seats, and connecting columns are fixed on the outer walls on both sides of the compacting wheel.
[0017] Preferably, the connecting column is connected to the inner ring of the bearing.
[0018] Preferably, the outer walls of the two connecting seats are provided with first connecting holes, and the outer walls on both sides of the U-shaped member are provided with second connecting holes;
[0019] The first connecting hole and the second connecting hole are provided with threaded parts;
[0020] A limiting plate is fixed at one end of the threaded member, and a limiting ring is threadedly connected on the outer wall of the threaded member.
[0021] Preferably, the limiting ring abuts against the connecting seat, and the limiting ring abuts against the U-shaped piece.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] The utility model starts the motor, and the motor drives the second gear to rotate. Since the first gear and the second gear are meshed with each other, the first gear will be driven to rotate when the second gear rotates. Moreover, since the first gear is fixed on the movable rod, and a power-assisting wheel is also fixed on the movable rod, the second gear will cooperate with the first gear to drive the power-assisting wheel to rotate, thereby achieving the purpose of providing assistance to the movement of the compacting wheel. Compared with the existing ones, the utility model alleviates manual fatigue and improves the compaction efficiency of the cement-stabilized gravel base by assisting the movement of the compacting wheel.
[0024] The utility model can release the fixation of the threaded part by removing the limit ring from the threaded part, and then the threaded part can be taken out from the first connecting hole and the second connecting hole. At this time, the fixation of the compacting wheel can be released, and then the compacting wheel can be directly disassembled from the inside of the U-shaped part. Compared with the existing ones, the utility model is convenient for disassembly and maintenance of the compacting wheel, which helps to improve the working efficiency of the compacting wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the structure of the utility model from a first perspective;
[0026] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0027] Figure 3 It is a partial structural schematic diagram of the utility model;
[0028] Figure 4 This is a schematic diagram of the structure of the utility model from a second viewing angle.
[0029] In the figure: 1. Equipment body; 2. Moving wheel; 3. Connecting piece; 4. Handrail; 5. U-shaped piece; 6. Compacting wheel; 7. First connecting plate; 8. Second connecting plate; 9. Movable rod; 10. Power-assisting wheel; 11. First gear; 12. Motor; 13. Second gear; 14. Connecting seat; 15. Bearing; 16. Connecting column; 17. First connecting hole; 18. Second connecting hole; 19. Threaded piece; 20. Limiting plate; 21. Limiting ring. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0032] Embodiment 1:
[0033] See also Figure 1 , 4 The utility model provides a technical solution: To achieve the above-mentioned purpose, the utility model provides the following technical solution: A cement-stabilized gravel base compaction equipment, comprising: an equipment body 1; a moving wheel 2 is installed at the bottom of the equipment body 1; a U-shaped piece 5 is fixed to the left outer wall of the equipment body 1, and a compaction wheel 6 is installed inside the U-shaped piece 5; a connecting piece 3 is fixed to the right outer wall of the equipment body 1, and a handrail 4 is fixed to the outer wall of the connecting piece 3; a first connecting plate 7 and a second connecting plate 8 are fixed to the bottom of the equipment body 1, and a movable rod 9 is movably connected between the first connecting plate 7 and the second connecting plate 8, and a power-assisting wheel 10 is fixed to the outer wall of the movable rod 9; a motor 12 is installed at one end of the second connecting plate 8 close to the first connecting plate 7, a second gear 13 is fixed to the output end of the motor 12, a first gear 11 is fixed to the outer wall of the movable rod 9, and the first gear 11 is meshed with the second gear 13.
[0034] Specifically, the utility model starts the motor 12, and the motor 12 drives the second gear 13 to rotate. Since the first gear 11 and the second gear 13 are meshed with each other, when the second gear 13 rotates, it will drive the first gear 11 to rotate. Moreover, since the first gear 11 is fixed on the movable rod 9, and the movable rod 9 is also fixed with a power-assisting wheel 10, the second gear 13 will cooperate with the first gear 11 to drive the power-assisting wheel 10 to rotate, thereby achieving the purpose of providing assistance to the movement of the compacting wheel 6. Compared with the existing ones, the utility model reduces manual fatigue by assisting the movement of the compacting wheel 6, and also improves the compaction efficiency of the cement-stabilized gravel base.
[0035] Embodiment 2:
[0036] See also Figure 1-4 The utility model provides a technical solution: a cement stabilized gravel base compaction equipment, the inner walls of both sides of the U-shaped member 5 are provided with connecting seats 14, the opposite ends of the two connecting seats 14 are installed with bearings 15, the outer walls of both sides of the compaction wheel 6 are fixed with connecting columns 16, the connecting columns 16 are connected to the inner ring of the bearing 15, the outer walls of the two connecting seats 14 are provided with first connecting holes 17, and the outer walls of both sides of the U-shaped member 5 are provided with second connecting holes 18; threaded members 19 are provided in the first connecting holes 17 and the second connecting holes 18; a limiting plate 20 is fixed at one end of the threaded member 19, and a limiting ring 21 is threadedly connected on the outer wall of the threaded member 19, the limiting ring 21 abuts against the connecting seat 14, and the limiting ring 21 abuts against the U-shaped member 5.
[0037] Specifically, the utility model removes the limit ring 21 from the threaded member 19, at which time the fixation of the threaded member 19 can be released, and then the threaded member 19 can be taken out from the first connecting hole 17 and the second connecting hole 18. At this time, the fixation of the compacting wheel 6 can be released, and then the compacting wheel 6 can be directly disassembled from the inside of the U-shaped member 5. Compared with the existing ones, the utility model facilitates the disassembly and maintenance of the compacting wheel 6, which helps to improve the working efficiency of the compacting wheel 6.
[0038] Working principle:
[0039] First, by starting the motor 12, the motor 12 drives the second gear 13 to rotate. Since the first gear 11 and the second gear 13 are meshed with each other, the first gear 11 will be driven to rotate when the second gear 13 rotates. Since the first gear 11 is fixed on the movable rod 9, and the movable rod 9 is also fixed with a power-assisting wheel 10, the second gear 13 will cooperate with the first gear 11 to drive the power-assisting wheel 10 to rotate, thereby achieving the purpose of providing assistance to the movement of the compacting wheel 6. Compared with the existing ones, the utility model reduces the fatigue of the manual labor by assisting the movement of the compacting wheel 6, and also improves the compaction efficiency of the cement-stabilized gravel base;
[0040] Secondly, by removing the limit ring 21 from the threaded member 19, the fixation of the threaded member 19 can be released, and then the threaded member 19 can be taken out from the first connecting hole 17 and the second connecting hole 18. At this time, the fixation of the compacting wheel 6 can be released, and then the compacting wheel 6 can be directly disassembled from the inside of the U-shaped member 5. Compared with the existing ones, the utility model facilitates the disassembly and maintenance of the compacting wheel 6, which helps to improve the working efficiency of the compacting wheel 6.
[0041] In the description of the present invention, it should be understood that the terms "center", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0042] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cement stabilized gravel base compaction equipment, characterized in that: include: Device body (1); A moving wheel (2) is installed at the bottom of the device body (1); A U-shaped member (5) is fixed to the left outer wall of the equipment body (1), and a compacting wheel (6) is installed inside the U-shaped member (5); A connecting piece (3) is fixed to the right outer wall of the equipment body (1), and a handrail (4) is fixed to the outer wall of the connecting piece (3); A first connecting plate (7) and a second connecting plate (8) are fixed to the bottom of the equipment body (1); a movable rod (9) is movably connected between the first connecting plate (7) and the second connecting plate (8); and a power-assisting wheel (10) is fixed to the outer wall of the movable rod (9); A motor (12) is installed at one end of the second connecting plate (8) close to the first connecting plate (7), and a second gear (13) is fixed to the output end of the motor (12); A first gear (11) is fixed to the outer wall of the movable rod (9).
2. The cement stabilized gravel base compaction equipment according to claim 1, characterized in that: The first gear (11) is meshed with the second gear (13).
3. The cement stabilized gravel base compaction equipment according to claim 1, characterized in that: The inner walls on both sides of the U-shaped member (5) are provided with connecting seats (14), and the opposite ends of the two connecting seats (14) are installed with bearings (15). The outer walls on both sides of the compacting wheel (6) are fixed with connecting columns (16).
4. The cement-stabilized crushed stone base compaction equipment according to claim 3, characterized in that: The connecting column (16) is connected to the inner ring of the bearing (15).
5. The cement-stabilized crushed stone base compaction equipment according to claim 4, characterized in that: The outer walls of the two connecting seats (14) are provided with first connecting holes (17), and the outer walls of both sides of the U-shaped member (5) are provided with second connecting holes (18); The first connecting hole (17) and the second connecting hole (18) are provided with screw threads (19); A limiting plate (20) is fixed at one end of the threaded member (19), and a limiting ring (21) is threadedly connected on the outer wall of the threaded member (19).
6. The cement stabilized gravel base compaction equipment according to claim 5, characterized in that: The limiting ring (21) abuts against the connecting seat (14), and the limiting ring (21) abuts against the U-shaped member (5).