Belt wiping tool for circular pipe culvert

By designing a circular tube culvert belt tool including a mold body, a smear plate and a hand grip handle, the problem of uneven thickness of the mortar smear belt during manual construction is solved, and uniform control of the thickness of the smear belt and improvement of construction efficiency is achieved.

CN222771359UActive Publication Date: 2025-04-18CHINA CONSTR SCI & IND CORP LTD
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Patent Information

Application Number
CN202420918570.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-18
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During manual construction, the thickness of the mortar tape cannot be controlled, resulting in uneven thickness and affecting the construction quality.

Method used

A circular tube culvert tape tool is designed, including the mold body, the smear plate and the hand grip handle. The smear plate is arranged inside the mold cavity. The height of the smear plate is adjusted by adjusting the structure (such as a telescopic rod) to ensure the uniformity of the thickness of the smear belt, and a smearing structure and a coating structure are set at the front end of the tool to realize the transportation, application and coating of mortar.

Benefits of technology

The uniform control of the thickness of the belt is achieved, labor costs are saved, construction efficiency is improved, and the stability of the construction quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a round pipe culvert tape wiping tool which comprises a die body, a first side plate, a die protruding plate and a second side plate, the first side plate is in contact with the surface of one round pipe culvert, and the second side plate is in contact with the surface of the other round pipe culvert. The mold convex plate is arranged between the first side plate and the second side plate and right faces a gap of the two circular pipe culverts, and a mold cavity is formed between the mold convex plate and the two circular pipe culverts; the smearing plate is arranged in the mold cavity, a smearing cavity is formed between the smearing plate and the two circular pipe culverts, and the smearing cavity is suitable for controlling the thickness of a smearing belt formed when the smearing plate smears mortar to the gap of the two circular pipe culverts; and the handle is arranged outside the mold body. According to the utility model, the labor cost is saved, the efficiency is high, the problems that the on-site troweling thickness is not uniform and the one-time forming cannot be realized are avoided, and the engineering construction quality is powerfully guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of circular pipe culvert construction devices, in particular to a circular pipe culvert smearing tool. Background Art

[0002] During the construction of municipal highway drainage projects, culverts should be considered for the intersection of the project with the main drainage and irrigation canals along the line and for the protection of crossing cables to meet the needs of agricultural irrigation, drainage and cable protection. Circular culverts are often used in this project. To facilitate dredging of culverts, the diameter of the main line culvert should be ≥1.5m. For smaller culverts in individual drainage and irrigation areas, a 1.2m aperture can be used. The 1.0m and 1.2m apertures are mainly used for the communication between the roadside drainage ditch and the agricultural drainage and irrigation areas along the line. Circular culverts have single holes and double holes. During the installation process, when the pipe joints use rigid joints, the design method is to use 1:2.5 cement mortar tape at the joints.

[0003] During on-site construction of mortar tape, a trowel is usually used to apply mortar to the gap between two circular culverts at the joint. However, the thickness of the mortar tape cannot be controlled by manual construction, and the thickness of the mortar tape is uneven, which affects the quality of the mortar tape. Utility Model Content

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the defects that the thickness of the mortar tape cannot be controlled by manual construction and the thickness of the mortar tape is uneven, thereby providing a circular culvert tape tool.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A circular pipe culvert wiping tool, comprising:

[0007] A mold body, the mold body comprising a first side plate, a mold convex plate and a second side plate, the first side plate contacts the surface of one circular culvert, the second side plate contacts the surface of another circular culvert, the mold convex plate is arranged between the first side plate and the second side plate and directly faces the gaps between the two circular culverts, and a mold cavity is formed between the mold convex plate and the two circular culverts;

[0008] A smear plate, the smear plate is arranged inside the mold cavity, a smear cavity is formed between the smear plate and the two circular culverts, and the smear cavity is suitable for controlling the thickness of the smear strip formed by the smear plate applying the mortar to the gap between the two circular culverts;

[0009] A hand grip is arranged outside the mold body.

[0010] Further optimization of the technical solution also includes:

[0011] An adjusting structure, one end of which is connected to the smear plate and the other end of which is connected to the inner wall of the mold convex plate, and the adjusting structure is suitable for adjusting the height position of the smear plate in the mold cavity.

[0012] To further optimize the technical solution, the adjustment structure is a telescopic rod.

[0013] To further optimize the technical solution, the first side plate, the second side plate and the smear plate are respectively configured as arc-shaped plates.

[0014] To further optimize the technical solution, a slurry feeding structure is provided at the front end of the mold body, and the slurry feeding structure is suitable for conveying mortar to the coating cavity.

[0015] To further optimize the technical solution, the slurry feeding structure includes:

[0016] The slurry inlet box is arranged at the front end of the mold body, and a slurry inlet port is arranged on the slurry inlet box. The interior of the slurry inlet box is connected with the coating cavity.

[0017] To further optimize the technical solution, a rotating shaft is provided at the pulp inlet, the rotating shaft is rotatably provided on the pulp inlet box, a rotating plate suitable for controlling the opening and closing of the pulp inlet is connected to the rotating shaft, and a spring is provided between the rotating plate and the side wall of the pulp inlet box.

[0018] To further optimize the technical solution, a coating structure is further provided inside the mold cavity, and the coating structure is suitable for coating the formed smear tape.

[0019] To further optimize the technical solution, the coating structure includes:

[0020] A smooth roller, the smooth roller is rotatably arranged on the mold convex plate, one end of the smooth roller extends out of the mold convex plate, and a curing film is wound around the smooth roller;

[0021] A hand wheel is rotated, and the rotating hand wheel is connected to an end of the smooth roller extending out of the convex plate of the mold.

[0022] To further optimize the technical solution, the smooth roller is flush with the smear plate in the height direction.

[0023] The technical solution of the utility model has the following advantages:

[0024] 1. The circular pipe culvert smearing tool provided by the utility model saves labor costs, has high efficiency, avoids the problem of uneven thickness of the smearing tape on site and the inability to form in one step, and provides a strong guarantee for the quality of engineering construction. The first side plate, the mold convex plate and the second side plate are bent into one piece. Because the smearing plate is set inside the mold cavity, when mortar is applied, the first side plate contacts the surface of one circular pipe culvert, and the second side plate contacts the surface of another circular pipe culvert. At this time, the mortar is applied by the smearing plate. The thickness of the smearing tape is determined by the position of the smearing plate. Then, the use of this tool can realize the control of the thickness of the smearing tape, so that the thickness of the formed smearing tape is more uniform.

[0025] 2. The circular pipe culvert smearing tool provided by the utility model can ensure the quality and safety of the project, facilitate construction and on-site management, is more convenient, and has high scalability.

[0026] 3. The circular tube culvert smearing tool provided by the utility model has a smear plate fixed to the inside of the mold cavity by welding, and the welding position of the smear plate inside the mold cavity can be adjusted according to different needs.

[0027] Or the smear plate is not fixed inside the mold cavity, but is adjusted in height by a telescopic rod, thereby adjusting the thickness of the smear cavity, so that the device can meet the formation of smear strips of various thicknesses.

[0028] 4. The circular pipe culvert smearing tool provided by the utility model has a slurry feeding structure at the front end of the mold body, and the slurry feeding structure is suitable for conveying mortar to the coating cavity, so that the device can realize both mortar conveying and mortar coating, and the mortar feeding and coating are combined to make the production of the smearing tape very convenient.

[0029] 5. The circular pipe culvert smearing tape tool provided by the utility model is also provided with a coating structure inside the mold cavity, and the coating structure is suitable for coating the formed smearing tape, so that the device integrates the transportation, application and coating of mortar in one, and there is no need for additional manual coating of the formed smearing tape, which greatly reduces the amount of manual labor.

[0030] 6. The utility model provides a circular pipe culvert smearing tool, in which the smooth roller is flush with the smear plate in the height direction, and when the mold body moves, friction is generated between the formed smearing tape and the maintenance film on the smooth roller, and the maintenance film is released onto the formed smearing tape under the drive of the friction force, thereby completing the coating of the smearing tape.

[0031] On the other hand, when the curing film cannot be released well, the curing film can be released by manually rotating the hand wheel, which is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0033] Figure 1 This is a first-view structural diagram of the circular pipe culvert tape wiping tool provided by the utility model;

[0034] Figure 2 This is a second perspective structural schematic diagram of the circular pipe culvert wiping tool provided by the utility model;

[0035] Figure 3 It is a third-view structural diagram of the circular pipe culvert tape wiping tool provided by the utility model;

[0036] Figure 4 This is a first-view structural schematic diagram of the circular pipe culvert wiping tool provided by the utility model when it is cut open from the front;

[0037] Figure 5 It is a second perspective structural schematic diagram of the circular pipe culvert smearing tool provided by the utility model when it is cut open from the front;

[0038] Figure 6 It is a structural schematic diagram of a circular pipe culvert smearing tool provided by the utility model when it is cut open from the side;

[0039] Figure 7 It is a mortar smearing tape forming diagram when the circular pipe culvert smearing tape tool provided by the utility model completes the smearing tape application;

[0040] Figure 8 It is a schematic diagram of the positional relationship of two circular culverts in the utility model.

[0041] Reference numerals:

[0042] 1. Mould body, 11. First side plate, 12. Second side plate, 13. Mould convex plate, 2. Smear plate, 3. Adjustment structure, 31. Retractable rod, 4. Slurry feeding structure, 41. Slurry feeding box, 42. Slurry inlet, 43. Rotating plate, 44. Rotating shaft, 45. Spring, 5. Laminating structure, 51. Smooth roller, 52. Curing film, 53. Rotating hand wheel, 6. Hand handle, 7. Circular culvert, 8. Smear tape. DETAILED DESCRIPTION

[0043] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0044] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "a", "an", and "" as used herein may also be meant to include the plural forms. The terms "comprise", "include", and "have" are inclusive and therefore specify the presence of stated features, elements, and / or components, but do not exclude the presence or addition of one or more other features, elements, components, and / or combinations thereof.

[0045] Although the terms first, second, etc. may be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms may only be used to distinguish one element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. In addition, in the description of the utility model, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0046] For ease of description, spatial relative terms can be used in the text to describe the relationship of an element or feature relative to another element or feature as shown in the figure, and these relative terms are, for example, "front", "rear", "middle", "inside", "longitudinal", "lateral", "side", "vertical", "outside", etc. Such spatial relative terms are intended to include different orientations of the mechanism in use or operation in addition to the orientation depicted in the figure. For example, if the mechanism in the figure flips, the element described as "below other elements or features" or "below other elements or features" will be subsequently oriented to "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include the orientation on and below. The mechanism can be oriented in addition (rotated 90 degrees or in other directions) and the spatial relative descriptors used in the text are interpreted accordingly.

[0047] The specific embodiments of the present invention are described in detail below in conjunction with the round pipe culvert wiping tool of the present invention.

[0048] like Figures 1 to 8 As shown, this embodiment discloses a circular pipe culvert smearing tool, including a mold body 1, a smear plate 2 and a hand handle 6.

[0049] The mold body 1 includes a first side plate 11, a mold convex plate 13 and a second side plate 12. The first side plate 11 contacts the surface of one circular culvert, and the second side plate 12 contacts the surface of another circular culvert. The mold convex plate 13 is arranged between the first side plate 11 and the second side plate 12 and is directly opposite to the gaps between the two circular culverts. A mold cavity is formed between the mold convex plate 13 and the two circular culverts 7. Figure 8 As shown, the mold cavity is directly opposite the area to be coated.

[0050] The smear plate 2 is arranged inside the mold cavity, and a smear cavity is formed between the smear plate 2 and the two circular culverts. The smear cavity is suitable for controlling the thickness of the smear strip 8 formed by the smear plate 2 applying mortar to the gap between the two circular culverts.

[0051] The hand grip 6 is arranged outside the mold body 1 to facilitate holding by hand.

[0052] The above-mentioned circular culvert tape smearing tool saves labor costs, has high efficiency, avoids the problem of uneven tape thickness on site and inability to form in one step, and provides a strong guarantee for the quality of engineering construction. The first side plate 11, the mold convex plate 13 and the second side plate 12 are bent integrally. Because the smear plate 2 is set inside the mold cavity, when mortar is applied, the first side plate 11 contacts the surface of one circular culvert, and the second side plate 12 contacts the surface of another circular culvert. At this time, the mortar is applied by the smear plate 2. The thickness of the tape 8 is determined by the position of the smear plate 2. Therefore, the use of this tool can realize the control of the thickness of the tape 8, so that the thickness of the formed tape 8 is more uniform.

[0053] It should be noted that the mold body 1 in this embodiment is made of a stainless steel plate. According to the curvature of the circular culvert, a slightly curved steel plate is processed and made, which is bent to both sides (the first side plate 11 and the second side plate 12). The bent surface is in contact with the circular culvert. At the same time, according to the thickness of the mortar, a stainless steel plate (applying plate 2) is welded inside the mold convex plate 13 to maintain the height and flatness control during the smearing process. That is, the first side plate 11, the second side plate 12 and the applicator plate 2 are respectively set to arc plates, so that the first side plate 11 can better fit the circular culvert, the second side plate 12 can better fit another circular culvert, and the smearing strip formed after the applicator plate 2 applies the mortar is arc-shaped.

[0054] In some embodiments, the smear plate 2 is fixed inside the mold cavity by welding, and the welding position of the smear plate 2 inside the mold cavity can be adjusted according to different needs. The specific installation process is: bend the stainless steel plate into a specific shape, connect the movable shaft with the smear plate 2, and finally weld the smear plate 2 into the mold cavity.

[0055] As a replaceable embodiment, the circular pipe culvert smearing tool further includes an adjustment structure 3, one end of the adjustment structure 3 is connected to the smear plate 2 and the other end is connected to the inner wall of the mold convex plate 13, and the adjustment structure 3 is suitable for adjusting the height position of the smear plate 2 in the mold cavity. The adjustment structure 3 is a telescopic rod 31. In this embodiment, the smear plate 2 is not fixed inside the mold cavity, but is adjusted in height by the telescopic rod 31, thereby adjusting the thickness of the smear cavity, so that the device can meet the formation of smearing tapes of various thicknesses.

[0056] At present, when a trowel is used to apply mortar to the gap between two circular culverts at the joint, the mortar needs to be poured into the gap between the two circular culverts each time before the mortar can be applied. In the process of applying the mortar, the mortar needs to be poured and applied multiple times, which is time-consuming, labor-intensive and very inconvenient. In order to solve this technical problem, in some embodiments, a slurry feeding structure 4 is provided at the front end of the mold body 1, and the slurry feeding structure 4 is suitable for conveying the mortar to the coating cavity, so that the device can realize both mortar conveying and mortar coating, and the mortar feeding and coating are combined, so that the generation of the smearing belt is very convenient.

[0057] More specifically, the slurry feeding structure 4 includes a slurry feeding box 41. The slurry feeding box 41 is arranged at the front end of the mold body 1, and a slurry feeding port 42 is arranged on the slurry feeding box 41, and the interior of the slurry feeding box 41 is connected to the coating cavity. A rotating shaft 44 is arranged at the slurry feeding port 42, and the rotating shaft 44 is rotatably arranged on the slurry feeding box 41. A rotating plate 43 suitable for controlling the opening and closing of the slurry feeding port 42 is connected to the rotating shaft 44, and a spring 45 is arranged between the rotating plate 43 and the side wall of the slurry feeding box 41. In this embodiment, the slurry feeding structure 4 is arranged to facilitate timely filling according to the amount of mortar, and the slurry feeding port is arranged in a movable manner. When the mortar moves to the position of the slurry feeding port 42, the mortar will squeeze the rotating plate 43 to rotate, and then the mortar enters from the slurry feeding port 42, and then the mortar enters the coating cavity through the slurry feeding box 41, so as to realize the transportation of the mortar.

[0058] In some embodiments, a coating structure 5 is also provided inside the mold cavity, and the coating structure 5 is suitable for coating the formed smear tape, so that the device integrates the transportation, application and coating of mortar, and there is no need for additional manual coating of the formed smear tape, which greatly reduces the amount of manual labor.

[0059] More specifically, the coating structure 5 includes a smooth roller 51 and a rotating hand wheel 53. The smooth roller 51 is rotatably set on the mold convex plate 13, one end of the smooth roller 51 extends out of the mold convex plate 13, and a curing film 52 is wrapped around the smooth roller 51. The smooth roller 51 with the curing film arranged near the slurry inlet has the effect of compacting the mortar and performing one-time curing. The rotating hand wheel 53 is connected to the end of the smooth roller 51 extending out of the mold convex plate 13. In this embodiment, the smooth roller 51 is flush with the smear plate 2 in the height direction, and then when the mold body 1 moves, friction is generated between the formed smearing belt and the curing film 52 on the smooth roller 51, and the curing film 52 is released onto the formed smearing belt under the drive of the friction force, thereby completing the coating of the smearing belt.

[0060] On the other hand, when the curing film cannot be released well, the curing film 52 can be released by manually rotating the hand wheel 53, which is very convenient.

[0061] The construction process of the utility model is as follows:

[0062] After the installation of the circular culvert is completed and the concrete pouring of the base is completed, the range of the smear tape at the interface of the circular culvert is roughened and moistened, and the circular culvert smear tape tool is used to fill the qualified mortar into the circular culvert smear tape tool. The front end of the circular culvert smear tape tool (the position of the slurry inlet structure 4) is facing upward, and the rear end is facing downward, and it is moved from bottom to top along the gap between the two circular culverts. The mortar entering the smear structure 4 will fall into the coating cavity under the coating plate 2. The coating plate 2 will apply and compact the mortar to form a smear tape. When the smear tape moves to the position of the smooth roller 51, it is compacted by the smooth roller 51, and drives the smooth roller 51 to rotate, and the curing film 52 is released onto the smear tape. After completion, after reaching final setting, the mold is removed in time.

[0063] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A circular pipe culvert wiping tool, characterized in that: include: A mold body (1), the mold body (1) comprising a first side plate (11), a mold convex plate (13) and a second side plate (12), the first side plate (11) being in contact with a surface of a circular culvert, the second side plate (12) being in contact with a surface of another circular culvert, the mold convex plate (13) being arranged between the first side plate (11) and the second side plate (12) and facing the gaps between the two circular culverts, and a mold cavity being formed between the mold convex plate (13) and the two circular culverts; A smear plate (2), the smear plate (2) being arranged inside the mold cavity, a smear cavity being formed between the smear plate (2) and the two circular culverts, the smear cavity being suitable for controlling the thickness of the smear strip formed when the smear plate (2) smears the mortar on the gap between the two circular culverts; A hand handle (6), wherein the hand handle (6) is arranged outside the mold body (1).

2. The round pipe culvert tape wiping tool according to claim 1 is characterized in that: Also includes: An adjustment structure (3), one end of which is connected to the smear plate (2) and the other end of which is connected to the inner wall of the mold convex plate (13), and the adjustment structure (3) is suitable for adjusting the height position of the smear plate (2) in the mold cavity.

3. The round pipe culvert tape wiping tool according to claim 2, characterized in that: The adjustment structure (3) is a telescopic rod (31).

4. The round pipe culvert tape wiping tool according to claim 1, characterized in that: The first side plate (11), the second side plate (12) and the smear plate (2) are respectively configured as arc-shaped plates.

5. The round pipe culvert tape wiping tool according to any one of claims 1 to 4, characterized in that: A slurry feeding structure (4) is provided at the front end of the mold body (1), and the slurry feeding structure (4) is suitable for conveying mortar to the coating cavity.

6. The circular pipe culvert tape wiping tool according to claim 5, characterized in that: The slurry feeding structure (4) comprises: A slurry inlet box (41) is arranged at the front end of the mold body (1), a slurry inlet port (42) is arranged on the slurry inlet box (41), and the interior of the slurry inlet box (41) is communicated with the coating cavity.

7. The circular pipe culvert tape wiping tool according to claim 6, characterized in that: A rotating shaft (44) is arranged at the pulp inlet (42), and the rotating shaft (44) is rotatably arranged on the pulp inlet box (41). A rotating plate (43) suitable for controlling the opening and closing of the pulp inlet (42) is connected to the rotating shaft (44), and a spring (45) is arranged between the rotating plate (43) and the side wall of the pulp inlet box (41).

8. The round pipe culvert tape wiping tool according to any one of claims 1 to 4, characterized in that: A coating structure (5) is also provided inside the mold cavity, and the coating structure (5) is suitable for coating the formed smear tape.

9. The circular pipe culvert tape applying tool according to claim 8, characterized in that: The coating structure (5) comprises: a smooth roller (51), the smooth roller (51) being rotatably disposed on the mold convex plate (13), one end of the smooth roller (51) extending out of the mold convex plate (13), and a curing film (52) being wound around the smooth roller (51); A hand wheel (53) is rotated, wherein the hand wheel (53) is connected to an end of the smooth roller (51) extending out of the mold convex plate (13).

10. The round pipe culvert tape wiping tool according to claim 9, characterized in that: The smooth roller (51) is flush with the smear plate (2) in the height direction.