Anti-static sponge

By adopting a double protection design and multi-layer structure in the anti-static sponge and using anti-static materials, the problem of structural deformation and performance degradation in traditional sponges when facing large impact forces or long-term use is solved, which significantly improves the buffering effect and durability, and ensures reliable protection for high-value electronic products.

CN222772568UActive Publication Date: 2025-04-18SHANGHAI JIUWU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421800059.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-18
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When traditional anti-static sponges face large impact forces or long-term use, they can easily lead to structural deformation or damage, lose their buffering effect, and have limited compressive strength and recovery ability, making it difficult to fully protect high-value and high precision electronic products.

Method used

The double protection design is adopted. The sponge block consists of a bonding layer, a pore layer, a connecting layer, a cushioning layer and a fusion layer. The buffer nail consists of a pad, a compressed layer, a high elastic layer, a rebound layer and a contact layer. All layers are made of antistatic materials. Through the dual protection design and multi-layer structure, the buffering effect and durability are significantly improved.

Benefits of technology

Through the dual protection design, the impact force of the product when impacted is significantly reduced, the service life of the sponge block is extended, the safety and durability of the product are improved, and reliable protection is provided in various usage environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anti-static sponge comprises a sponge block, buffering nails are arranged on one side of the sponge block at equal intervals, an attaching block is arranged on the side, away from the buffering nails, of the sponge block, and an adhesive tape is arranged on the attaching block. The sponge block is composed of an attaching layer, an air hole layer, a connecting layer, a cushioning layer and a fusion layer. The buffering nail is composed of a cushion block, a pressed layer, a high-elasticity layer, a springback layer and a contact layer. According to the utility model, through the double protection design, the impact force when the product is impacted is obviously reduced, and the problems of deformation and performance reduction caused by long-term use or high-strength impact of the traditional sponge are prevented. Meanwhile, all the protective layers are made of antistatic materials, static accumulation and damage to the product are effectively prevented, and the safety and durability of the product are further improved. In this way, the buffering effect is improved, the durability of the whole structure is improved, and it is ensured that the product is more reliably protected in various use environments.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponges, in particular to an antistatic sponge. Background Art

[0002] Antistatic sponge is a material with special functions, which is widely used in electronic product packaging, precision instrument protection and other fields that require antistatic protection. Its main function is to use the softness and elasticity of the sponge to provide good buffering and shock absorption effects to prevent static electricity from damaging sensitive electronic components and equipment. The porous structure of the sponge can effectively absorb and disperse external impact forces, reduce the direct impact of vibration on internal products, and thus play a protective role.

[0003] However, traditional anti-static sponges also have certain limitations in actual use. The main problem is that the sponge mainly relies on its own physical properties to absorb energy and reduce shock during the buffering process. This method is prone to deformation or damage to the sponge structure when facing a large impact force or long-term use, thereby losing the buffering effect. Especially when dealing with high-value, high-precision electronic products, it is often difficult to completely avoid breakage and damage to the product by simply relying on the characteristics of the sponge for protection. In addition, the sponge has limited compressive strength and recovery ability, and is prone to fatigue and performance degradation after repeated use, further increasing the uncertainty of product protection.

[0004] Therefore, those skilled in the art have just proposed a kind of antistatic sponge. Utility Model Content

[0005] The utility model discloses an antistatic sponge, aiming to solve the technical problems in the background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An antistatic sponge comprises a sponge block, wherein buffer nails are arranged at equal distances on one side of the sponge block, a bonding block is arranged on the side of the sponge block away from the buffer nails, and a rubber strip is arranged on the bonding block;

[0008] The sponge block is composed of a bonding layer, a pore layer, a connecting layer, a shock absorbing layer and a fusion layer;

[0009] The buffer nail is composed of a cushion block, a pressure-bearing layer, a high-elastic layer, a rebound layer and a contact layer.

[0010] In a preferred solution, the bonding layer is made of antistatic polyurethane material, and the thickness of the antistatic polyurethane material is set to five millimeters.

[0011] In a preferred solution, the porous layer is made of antistatic polyurethane material, the thickness of the antistatic polyurethane material is set to eight millimeters, and the pores in the porous layer are larger than the pore size of the bonding layer.

[0012] In a preferred solution, the connection layer is made of silicone material, the connection layer is connected to the bonding block, and the thickness of the silicone is set to three millimeters.

[0013] In a preferred solution, the shock-absorbing layer is made of antistatic EVA material, and the thickness of the antistatic EVA material is set to ten millimeters.

[0014] In a preferred solution, the fusion layer and the cushion block are both made of antistatic thermoplastic polyurethane material, and the thickness of the antistatic thermoplastic polyurethane is set to six millimeters.

[0015] In a preferred solution, the pressure-bearing layer is configured as antistatic high-elastic foam, and the thickness of the antistatic high-elastic foam is configured as four millimeters.

[0016] In a preferred solution, the high elastic layer is configured as an antistatic high-density memory foam, and the thickness of the antistatic high-density memory foam is configured as twelve millimeters.

[0017] In a preferred solution, the resilience layer is set to be antistatic soft PVC, and the thickness of the antistatic soft PVC is set to two millimeters.

[0018] In a preferred solution, the contact layer is configured as high-density rubber and has a thickness of four millimeters.

[0019] The antistatic sponge provided by the utility model has the following advantages:

[0020] The dual protection design of buffer nails and sponge blocks effectively solves the limitation of traditional anti-static sponges that rely on a single physical property during the buffering process. First, the bonding block is connected to the installation position through a rubber strip to ensure the correct installation of the sponge block so that it contacts the product. The sponge block consists of a bonding layer, a pore layer, a connection layer, a shock-absorbing layer and a fusion layer, providing a multi-level protection effect. The buffer nail, as a round nail-shaped structure, contacts the product and plays the role of the first layer of protection. When the buffer nail is compressed, the sponge block provides a second layer of protection to further absorb and disperse the impact force. Through the dual protection design, the impact force of the product when it is hit is significantly reduced, preventing the deformation and performance degradation of traditional sponges due to long-term use or high-intensity impact. At the same time, all protective layers are made of anti-static materials to effectively prevent static electricity accumulation and damage to the product, further improving the safety and durability of the product. This not only improves the buffering effect, but also increases the durability of the overall structure, ensuring that the product is more reliably protected in various usage environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The utility model is an isometric view of the front structure of an antistatic sponge.

[0022] Figure 2 The utility model is an isometric view of the back structure of an antistatic sponge.

[0023] Figure 3 The utility model is a schematic diagram of the buffer nail structure of an anti-static sponge.

[0024] Figure 4 The utility model is a schematic diagram of the structure of an antistatic sponge pad.

[0025] In the attached figure: 1. sponge block; 11. bonding layer; 12. porous layer; 13. connecting layer; 14. shock-absorbing layer; 15. fusion layer; 2. buffer nails; 21. pad; 22. pressure-bearing layer; 23. high-elastic layer; 24. rebound layer; 25. contact layer; 3. bonding block; 4. rubber strip. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0027] The utility model discloses an antistatic sponge.

[0028] Reference Figure 1 and Figure 2 , an antistatic sponge, comprising a sponge block 1, characterized in that buffer nails 2 are equidistantly arranged on one side of the sponge block 1, a bonding block 3 is arranged on the side of the sponge block 1 away from the buffer nails 2, and a rubber strip 4 is arranged on the bonding block 3:

[0029] In this embodiment: the bonding block 3 is connected to the installation position by the adhesive strip 4, so that the sponge block 1 can be correctly installed. The sponge block 1 is composed of a bonding layer 11, a porous layer 12, a connecting layer 13, a shock absorbing layer 14 and a fusion layer 15, and is in contact with the product. The buffer nail 2 is a round nail-shaped structure, which is in contact with the product and plays the role of the first layer of protection. When the buffer nail 2 is compressed, the sponge block 1 provides a second layer of protection to further protect the product from impact damage. The advantage of such a setting is that the dual protection design of the buffer nail 2 and the sponge block 1 effectively reduces the impact force of the product when it is hit, thereby improving the safety and durability of the product.

[0030] Reference Figure 1 and Figure 4 In a preferred embodiment, the sponge block 1 is composed of a bonding layer 11, a pore layer 12, a connecting layer 13, a shock absorbing layer 14 and a fusion layer 15;

[0031] The laminating layer 11 is set to be an antistatic polyurethane material, and the thickness of the antistatic polyurethane material is set to 5 mm. The density is set to 30 kg / m 3 , its tensile strength is set to 300kPa, and its conductivity is set to 10^6-10^9Ω / cm 2 ;

[0032] The pore layer 12 is made of antistatic polyurethane material, the thickness of which is 8 mm, and the pores in the pore layer 12 are larger than the pores in the bonding layer 11, and the density is 25 kg / m 3 , the compressive strength is set to 150kPa, and the conductivity is set to 10^7-10^10Ω / cm 2 ;

[0033] The connecting layer 13 is made of silicone material. The connecting layer 13 is connected to the bonding block 3. The thickness of the silicone is set to 3 mm and the density is set to 350 kg / m 3 , the compressive strength is set to 2.0MPa, and the conductivity is set to 10^6-10^8Ω / cm 2 ;

[0034] The shock absorbing layer 14 is made of antistatic EVA material, the thickness of the antistatic EVA material is set to 10 mm, and the density is set to 120 kg / m 3 , the compressive strength is set to 500kPa, and the conductivity is set to 10^8-10^10Ω / cm 2 ;

[0035] The fusion layer 15 and the cushion block 21 are both made of antistatic thermoplastic polyurethane. The thickness of the antistatic thermoplastic polyurethane is set to 6 mm and the density is set to 300 kg / m 3, the compressive strength is set to 400kPa, and the conductivity is set to 10^7-10^9Ω / cm 2 .

[0036] The buffer nail 2 is composed of a pad 21, a pressure-bearing layer 22, a high-elastic layer 23, a rebound layer 24 and a contact layer 25;

[0037] The pressure-bearing layer 22 is set to be antistatic high-elastic foam, the thickness of the antistatic high-elastic foam is set to 4 mm, and the density is set to 500 kg / m 3 , the compressive strength is set to 3.5MPa, and the conductivity is set to 10^6-10^8Ω / cm 2 ;

[0038] The high elastic layer 23 is set as an antistatic high-density memory foam, the thickness of the antistatic high-density memory foam is set to 12 mm, and the density is set to 40 kg / m 3 , the compressive strength is set to 250kPa, and the conductivity is set to 10^8-10^10Ω / cm 2 ;

[0039] The rebound layer 24 is set to antistatic soft PVC, the thickness of the antistatic soft PVC is set to 2 mm, and the density is set to 80 kg / m 3 , the compressive strength is set to 800kPa, and the conductivity is set to 10^9-10^11Ω / cm 2 ;

[0040] The contact layer 25 is set to high-density rubber, the thickness is set to 4 mm, and the density is set to 600 kg / m 3 , the compressive strength is set to 2.5MPa, and the conductivity is set to 10^7-10^9Ω / cm 2 .

[0041] In this embodiment, the sponge block 1 is composed of a bonding layer 11, a pore layer 12, a connecting layer 13, a shock absorbing layer 14 and a fusion layer 15, and each layer of material has its own advantages. The bonding layer 11 is made of antistatic polyurethane material, which provides good surface bonding performance, reduces static electricity accumulation, and enhances the safety and durability of the product. The antistatic polyurethane material of the pore layer 12 has good energy absorption capacity and buffering effect, releases energy through the pore structure, and protects the product from damage. The silicone material of the connecting layer 13 provides reliable connection and fixing functions, and its softness and durability effectively reduce vibration transmission, protect the product and the sponge block itself. The antistatic EVA material of the shock absorbing layer 14 has high-efficiency energy absorption and buffering performance, reduces the impact of external impact on the product, and prolongs the product life. The fusion layer 15 and the pad 21 are made of antistatic thermoplastic polyurethane material, which provides additional support and structural strength, ensures the stability of the sponge block, and prevents static electricity accumulation. The buffer nail 2 is composed of a pad 21, a pressure layer 22, a high elastic layer 23, a rebound layer 24 and a contact layer 25. The pad 21 evenly distributes the pressure, reduces local stress, and protects the product surface. The antistatic high-elastic foam of the pressure-bearing layer 22 has excellent resilience and durability, and maintains a high-efficiency buffering effect for a long time. The antistatic high-density memory foam of the high-elastic layer 23 can return to its original state after multiple impacts and maintain a stable buffering effect. The antistatic soft PVC of the rebound layer 24 provides surface protection and anti-slip function, has wear resistance, and extends the service life of the buffer nails. The high-density rubber of the contact layer 25 provides a stable contact surface and good compressive strength, ensuring that the buffer nails are in close contact with the product surface, effectively protecting the product from external impact.

[0042] Working principle: When in use, the bonding block 3 is connected to the installation position by the adhesive strip 4, so that the sponge block 1 can be installed correctly. The sponge block 1 is composed of a bonding layer 11, a porous layer 12, a connecting layer 13, a shock-absorbing layer 14 and a fusion layer 15, and is in contact with the product. The buffer nail 2, as a round nail-shaped structure, is in contact with the product and plays the role of the first layer of protection. When the buffer nail 2 is compressed, the sponge block 1 provides a second layer of protection to further protect the product from impact damage. The advantage of this setting is that the dual protection design of the buffer nail 2 and the sponge block 1 effectively reduces the impact force of the product when it is hit, thereby improving the safety and durability of the product. Both the sponge block 1 and the buffer nail are made of anti-static material, which can effectively prevent static electricity.

[0043] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. An antistatic sponge, comprising a sponge block (1), characterized in that: Buffering nails (2) are equidistantly arranged on one side of the sponge block (1); a bonding block (3) is arranged on the side of the sponge block (1) away from the buffering nails (2); and a rubber strip (4) is arranged on the bonding block (3); The sponge block (1) is composed of a bonding layer (11), a pore layer (12), a connecting layer (13), a shock absorbing layer (14) and a fusion layer (15); The buffer nail (2) is composed of a cushion block (21), a pressure-bearing layer (22), a high-elastic layer (23), a rebound layer (24) and a contact layer (25).

2. An antistatic sponge according to claim 1, characterized in that: The laminating layer (11) is made of antistatic polyurethane material, and the thickness of the antistatic polyurethane material is set to five millimeters.

3. The antistatic sponge according to claim 1, characterized in that: The pore layer (12) is made of an antistatic polyurethane material, the thickness of the antistatic polyurethane material is set to eight millimeters, and the pores in the pore layer (12) are larger than the pore size of the bonding layer (11).

4. The antistatic sponge according to claim 1, characterized in that: The connection layer (13) is made of silicone material, the connection layer (13) is connected to the bonding block (3), and the thickness of the silicone is set to three millimeters.

5. The antistatic sponge according to claim 1, characterized in that: The shock absorbing layer (14) is made of antistatic EVA material, and the thickness of the antistatic EVA material is set to ten millimeters.

6. The antistatic sponge according to claim 1, characterized in that: The fusion layer (15) and the cushion block (21) are both made of antistatic thermoplastic polyurethane material, and the thickness of the antistatic thermoplastic polyurethane is set to six millimeters.

7. The antistatic sponge according to claim 1, characterized in that: The pressure-bearing layer (22) is configured as antistatic high-elastic foam, and the thickness of the antistatic high-elastic foam is configured as four millimeters.

8. The antistatic sponge according to claim 1, characterized in that: The high elastic layer (23) is configured as an antistatic high-density memory foam, and the thickness of the antistatic high-density memory foam is configured as twelve millimeters.

9. The antistatic sponge according to claim 1, characterized in that: The resilient layer (24) is configured as antistatic soft PVC, and the thickness of the antistatic soft PVC is configured to be two millimeters.

10. The antistatic sponge according to claim 1, characterized in that: The contact layer (25) is configured as high-density rubber, and the thickness is configured as four millimeters.