GMP plant environment working condition guarantee accurate control system

By designing a precise control system for environmental working conditions in the GMP factory, the lifting function of the control box is realized by using components such as temperature and humidity sensors, laser particle detectors, noise monitors and motors, which solves the danger and inconvenience of maintenance workers who need to climb ladders for maintenance, and improves safety and convenience.

CN222772995UActive Publication Date: 2025-04-18SUZHOU YUANTAI PURIFYING TECH CO LTD
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Patent Information

Application Number
CN202420465821.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-04-18
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

In the prior art, the maintenance worker needs to use a ladder to perform maintenance during the control box, which has high risk and inconvenience.

Method used

A GMP factory environmental working condition guaranteed precise control system is designed, including a control box, mount and anemometer. Through temperature and humidity sensors, laser particle detectors, noise monitors, master controllers and motors, the lifting function of the control box is realized, avoiding the maintenance worker climbing a ladder for inspection.

Benefits of technology

It realizes safe and convenient maintenance of the control box, improves the safety and work convenience of the maintenance worker, and avoids dangers caused by high-altitude operations.

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Abstract

The utility model discloses a GMP plant environment working condition guarantee accurate control system, which comprises a control box, a mounting seat and an anemograph, a temperature and humidity sensor and a buzzer alarm are fixed on the outer wall of one side of the control box through bolts, and a laser particle detector and a noise monitor are respectively fixed on the outer wall of the top of the control box through bolts. A master controller is arranged in the control box and comprises a working condition detection module, a control module, a temperature and humidity processing module, an air processing module, an air volume adjusting module and an alarm module. The temperature and humidity sensor, the laser particle detector, the noise monitor and the anemograph can detect the temperature and humidity, the air quality, the air volume, the noise and the like in the GMP factory building and transmit detected information to the working condition detection module, and the working condition detection module transmits module information needing to be adjusted to the control module. And the control module starts the corresponding module to adjust the working condition module which does not reach the standard.
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Description

Technical Field

[0001] The utility model relates to the technical field of GMP plant buildings, and in particular to a precise control system for ensuring environmental working conditions of a GMP plant building. Background Art

[0002] GMP is an autonomous management system that pays special attention to product quality and health safety in the manufacturing process. It is a mandatory certification that integrates software, hardware, safety, hygiene and environmental protection. GMP workshops are purification workshops that meet mandatory standards for pharmaceutical and food industries. They require enterprises to meet the hygiene quality requirements in terms of raw materials, personnel, facilities and equipment, production processes, packaging and transportation, quality control, etc. in accordance with relevant national laws and regulations, and form a set of operational operating specifications to help enterprises improve their sanitary environment, timely discover problems in the production process, and improve them. Clean rooms are by no means limited to "cleanliness". Different industries and departments have considerable requirements for temperature, noise, wind speed, etc. It is a multifunctional integrated whole.

[0003] For example, a factory environment detection and monitoring device with announcement number CN213021681U and authorization announcement date 2021.04.20 includes a base, a main board is fixed to the top front side of the base by screws, a processing box and a battery are fixed to the back of the main board by screws, the processing box and the battery are distributed from bottom to top, a data port is provided at the lower right side of the processing box, and a storage, timer and processor are fixed to the inner wall of the processing box by screws, the storage, timer and processor are distributed from top to bottom, a photovoltaic panel is fixed to the top of the main board by screws, a light group is provided in front of the photovoltaic panel, the light group is fixed to the photovoltaic panel by screws, a camera is provided under the light group, and the camera is fixed to the photovoltaic panel by screws, sound transmission speakers are fixed to the left and right sides of the upper front of the mainboard by screws, and an environmental detection sensor and a wind sensor are respectively provided under the sound transmission speaker.

[0004] As mentioned above and in the prior art, when inspecting the control box, maintenance workers usually need to use ladders to inspect it, which is dangerous and very inconvenient. Therefore, it is urgent to design a GMP plant environment condition guarantee precise control system to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a GMP plant environment condition guarantee precision control system to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A precise control system for guaranteeing working conditions of a GMP plant environment comprises a control box, a mounting base and an anemometer, a temperature and humidity sensor and a buzzer alarm are fixed to the outer wall of one side of the control box by bolts, and a laser particle detector and a noise monitor are respectively fixed to the outer wall of the top of the control box by bolts, a master controller is arranged inside the control box, and the master controller comprises a working condition detection module, a control module, a temperature and humidity processing module, an air processing module, an air volume adjustment module and an alarm module, and the temperature and humidity sensor, the buzzer alarm, the laser particle detector, the noise monitor and the anemometer are all connected to the working condition detection module of the master controller;

[0008] The interior of the mounting seat is slidably connected with a fixing seat, and a motor is fixed to the outer wall of the bottom of the mounting seat by bolts. A screw rod is arranged on the output shaft of the motor, and the screw rod thread runs through the interior of the fixing seat.

[0009] Furthermore, a fixing bolt is threadedly connected to the outer wall of one side of the mounting seat, and a fixing hole is opened on the outer wall of one side of the mounting seat. The fixing bolt threadably penetrates the mounting seat and is then threadedly connected to the inside of the fixing hole.

[0010] Furthermore, a fixing block is arranged on the outer wall of the rear side of the control box, and the fixing block is clamped in the interior of the fixing seat.

[0011] Furthermore, a movable plate is slidably connected inside the fixing seat, and an insertion rod is integrally connected to an outer wall on one side of the movable plate.

[0012] Furthermore, the outer walls on both sides of the fixing block are provided with insertion holes, and the insertion rods are inserted into the insertion holes.

[0013] Furthermore, a first spring connected to the movable plate is arranged on the inner wall of the fixing seat, and a push block is inserted into the top of the fixing seat.

[0014] Furthermore, a lifting plate located at the top of the fixing seat is arranged on the outer wall of the top of the pushing block, and a second spring connected with the pushing block is arranged on the inner wall of the top of the fixing seat, and the second spring is sleeved on the outside of the pushing block.

[0015] In the above technical scheme, the utility model provides a precise control system for ensuring the working condition of a GMP plant environment, (1) through the temperature and humidity sensors, laser particle detectors, noise monitors, master controllers, working condition detection modules, control modules, temperature and humidity processing modules, air processing modules, air volume adjustment modules, anemometers, buzzer alarms and alarm modules, the temperature and humidity sensors, laser particle detectors, noise monitors and anemometers can detect the temperature and humidity, air quality, air volume and noise inside the GMP plant, and transmit the detected information to the working condition detection module, which transmits the module information that needs to be adjusted to the control module, and the control module activates the corresponding module to adjust the working condition module that does not meet the standard, so that the working conditions such as temperature and humidity, air quality, air volume and noise in the GMP plant are within the required range, and the motor is started to drive When the screw is rotated and the thread of the fixing seat is engaged, the fixing seat can drive the fixing block and the control box to rise and fall, and the control box can be lowered to a position convenient for maintenance and inspection, without the need for maintenance workers to climb up with the help of ladders for maintenance, thereby improving safety and convenience; (2) by providing fixing bolts and fixing holes, the fixing bolts are threaded through the fixing seat and then threaded into the inside of the fixing hole, so that the fixing seat can be fixed and the fixing seat and the control box can be prevented from falling; (3) by providing a movable plate, a plug rod, a plug hole, a first spring, a push block, a lifting plate and a second spring, the elastic force of the second spring is greater than the tensile force of the first spring, the fixing block is inserted into the inside of the fixing seat, and when the lifting plate is loosened, the elastic force of the second spring will push the push block to squeeze the movable plate, so that the movable plate can drive the plug rod to move, so that the plug rod is inserted into the inside of the plug hole, and the control box can be installed without using multiple screws, which is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0017] Figure 1 A three-dimensional structural schematic diagram of an embodiment of a GMP plant environment condition assurance precision control system provided by the utility model.

[0018] Figure 2 A schematic diagram of the internal structure of a mounting base provided in an embodiment of a precise control system for ensuring environmental working conditions of a GMP plant according to the utility model.

[0019] Figure 3 A schematic diagram of the front view of the internal structure of a control box provided in an embodiment of the utility model for ensuring the precise control system of the environmental working conditions of a GMP plant.

[0020] Figure 4A schematic diagram of the top view of the structure provided for an embodiment of a precise control system for ensuring environmental working conditions of a GMP plant according to the utility model.

[0021] Figure 5 A schematic diagram of the structure of a fixed seat provided in an embodiment of the utility model for ensuring the precise control system of the environmental working conditions of a GMP plant.

[0022] Description of reference numerals:

[0023] 1. Control box; 2. Temperature and humidity sensor; 3. Laser particle detector; 4. Noise monitor; 5. Master controller; 6. Working condition detection module; 7. Control module; 8. Temperature and humidity processing module; 9. Air processing module; 10. Air volume adjustment module; 11. Anemometer; 12. Mounting seat; 13. Fixed block; 14. Fixed seat; 15. Motor; 16. Screw; 17. Fixed bolt; 18. Fixed hole; 19. Moving plate; 20. Insert rod; 21. Socket; 22. First spring; 23. Push block; 24. Lifting plate; 25. Second spring; 26. Buzzer alarm; 27. Alarm module. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] like Figure 1-5 As shown, an embodiment of the utility model provides a precise control system for guaranteeing the environmental working condition of a GMP plant, comprising a control box 1, a mounting base 12 and an anemometer 11, a temperature and humidity sensor 2 and a buzzer alarm 26 are fixed to the outer wall of one side of the control box 1 by bolts, and a laser particle detector 3 and a noise monitor 4 are respectively fixed to the outer wall of the top of the control box 1 by bolts, a master controller 5 is arranged inside the control box 1, and the master controller 5 comprises a working condition detection module 6, a control module 7, a temperature and humidity processing module 8, an air processing module 9, an air volume adjustment module 10 and an alarm module 27, and the temperature and humidity sensor 2, the buzzer alarm 26, the laser particle detector 3, the noise monitor 4 and the anemometer 11 are all connected to the working condition detection module 6 of the master controller 5;

[0026] The interior of the mounting seat 12 is slidably connected to a fixing seat 14 , and a motor 15 is fixed to the outer wall of the bottom of the mounting seat 12 by bolts. A screw rod 16 is arranged on the output shaft of the motor 15 , and the screw rod 16 threadably penetrates the interior of the fixing seat 14 .

[0027] The utility model provides a precise control system for guaranteeing the working condition of a GMP plant environment, comprising a control box 1, a mounting base 12 and an anemometer 11, a temperature and humidity sensor 2 and a buzzer alarm 26 are fixed to the outer wall of one side of the control box 1 by bolts, and a laser particle detector 3 and a noise monitor 4 are respectively fixed to the outer wall of the top of the control box 1 by bolts, a master controller 5 is arranged inside the control box 1, and the master controller 5 comprises a working condition detection module 6, a control module 7, a temperature and humidity processing module 8, an air processing module 9, an air volume adjustment module 10 and an alarm module 27, the temperature and humidity sensor 2, the buzzer alarm 26, the laser particle detector 3, the noise monitor 4 and the anemometer 11 are all connected to the working condition detection module 6 of the master controller 5, and ... The sensor 2, the buzzer alarm 26, the laser particle detector 3, and the noise monitor 4 are connected to the working condition detection module 6 through wires, and the anemometer 11 is connected to the working condition detection module 6 through signals. The anemometer 11 is installed at the vent of the GMP plant. The temperature and humidity sensor 2, the laser particle detector 3, the noise monitor 4 and the anemometer 11 can detect the temperature and humidity, air quality, air volume and noise inside the GMP plant, and transmit the detected information to the working condition detection module 6. The working condition detection module 6 transmits the module information that needs to be adjusted to the control module 7. The control module 7 activates the corresponding module to adjust the working condition module that does not meet the standard, so that the working conditions such as temperature and humidity, air quality, air volume and noise in the GMP plant are within the required range;

[0028] The interior of the mounting seat 12 is slidably connected to a fixing seat 14, and a motor 15 is fixed to the outer wall of the bottom of the mounting seat 12 by bolts. A screw 16 is provided on the output shaft of the motor 15, and the screw 16 thread runs through the interior of the fixing seat 14. The fixing bolt 17 is threaded out from the internal thread of the fixing hole 18, and the motor 15 is started to drive the screw 16 to rotate and thread the fixing seat 14, so that the fixing seat 14 can drive the fixing block 13 and the control box 1 to rise and fall, and the control box 1 can be lowered to a position convenient for maintenance and inspection, without the need for maintenance workers to climb up with the help of ladders for maintenance, which is safer and more convenient.

[0029] Beneficial effects: The temperature and humidity sensor 2, the laser particle detector 3, the noise monitor 4 and the anemometer 11 can detect the temperature and humidity, air quality, air volume and noise inside the GMP plant, and transmit the detected information to the working condition detection module 6. The working condition detection module 6 transmits the module information that needs to be adjusted to the control module 7. The control module 7 turns on the corresponding module to adjust the working condition module that does not meet the standard, so that the temperature and humidity, air quality, air volume and noise and other working conditions in the GMP plant are within the required range. When the starting motor 15 drives the screw 16 to rotate and thread with the fixed seat 14, the fixed seat 14 can drive the fixed block 13 and the control box 1 to rise and fall, and the control box 1 can be lowered to a position convenient for maintenance and inspection. There is no need for maintenance workers to climb up with the help of ladders for maintenance, which improves safety and convenience.

[0030] In one embodiment provided by the present utility model, Figure 1 and Figure 2 As shown, a fixing bolt 17 is threadedly connected to the outer wall of one side of the mounting seat 12, and a fixing hole 18 is opened on the outer wall of one side of the fixing seat 14. The fixing bolt 17 is threaded through the mounting seat 12 and then threadedly connected to the inside of the fixing hole 18, which can fix the fixing seat 14 and prevent the fixing seat 14 and the control box 1 from moving downward.

[0031] In another embodiment provided by the present utility model, Figure 4 and Figure 5 As shown, a fixing block 13 is provided on the outer wall of the rear side of the control box 1 , and the fixing block 13 is clamped in the interior of a fixing seat 14 , and the fixing seat 14 is used to fix the control box 1 .

[0032] In another embodiment provided by the present utility model, Figure 5 As shown, a moving plate 19 is slidably connected inside the fixing seat 14 , and an insertion rod 20 is integrally connected to the outer wall of one side of the moving plate 19 , and the moving plate 19 will drive the insertion rod 20 to move when it moves.

[0033] In one embodiment provided by the present utility model, Figure 5 As shown, the outer walls on both sides of the fixing block 13 are provided with insertion holes 21 , and the insertion rods 20 are inserted into the insertion holes 21 to fix the fixing block 13 .

[0034] In another embodiment provided by the present utility model, Figure 5 As shown, a first spring 22 connected to the moving plate 19 is provided on the inner wall of the fixing seat 14, and a push block 23 is inserted into the top of the fixing seat 14. The pulling force of the first spring 22 can pull the moving plate 19 and the insertion rod 20 to move.

[0035] In another embodiment provided by the present utility model, Figure 1 and Figure 5 As shown, a lifting plate 24 located at the top of the fixing seat 14 is provided on the outer wall of the top of the push block 23, and a second spring 25 connected to the push block 23 is provided on the inner wall of the top of the fixing seat 14. The second spring 25 is sleeved on the outside of the push block 23, and the elastic force of the second spring 25 can push the push block 23 downward.

[0036] Working principle: when in use, the fixing block 13 is clamped inside the fixing seat 14, and the lifting plate 24 is released. The elastic force of the second spring 25 is greater than the pulling force of the first spring 22. Therefore, when the lifting plate 24 is released, the elastic force of the second spring 25 will push the push block 23 to squeeze the movable plate 19, so that the movable plate 19 can drive the plug rod 20 to move, so that the plug rod 20 is plugged into the inside of the socket 21, and the control box 1 can be installed without using multiple screws. It is very convenient. The temperature and humidity sensor 2, the laser particle detector 3 and the noise monitor 4 can detect the temperature, humidity, air quality, air volume and noise inside the GMP plant, and transmit the detected information to the working condition detection module 6. The working condition detection module 6 transmits the module information that needs to be adjusted to the control module 7. The control module 7 turns on the corresponding module to adjust the working condition module that does not meet the standard. When the temperature and humidity are less than the required range, the control module 7 will turn on the temperature and humidity processing module 8. The temperature and humidity processing module 8 and the external humidifier and heater Connect, turn on the external humidifier and heater until the temperature and humidity in the GMP plant are within the required range. When the air does not meet the standard, the control module 7 starts the air treatment module 9, and the air treatment module 9 turns on the external air treatment equipment to purify the air in the GMP plant. When the air volume is outside the set range, the control module 7 turns on the air volume adjustment module 10, and the air volume adjustment module 10 adjusts the air volume of the external ventilation equipment. When the noise is higher than the set value, the control module 7 turns on the buzzer alarm 26 to alarm, so that the temperature and humidity, air quality, air volume and noise in the GMP plant are all within the required range. When it is necessary to inspect the internal components of the control box 1, the fixing bolt 17 is threaded out from the internal thread of the fixing hole 18, and the starting motor 15 drives the screw 16 to rotate and thread with the fixing seat 14, so that the fixing seat 14 can drive the fixing block 13 and the control box 1 to rise and fall, and the control box 1 can be lowered to a position convenient for maintenance and inspection, without the need for maintenance workers to climb up with the help of ladders for maintenance, thereby improving safety and convenience.

[0037] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A precise control system for ensuring the environmental working conditions of a GMP plant, comprising a control box (1), a mounting base (12) and an anemometer (11), characterized in that: A temperature and humidity sensor (2) and a buzzer alarm (26) are fixed to the outer wall of one side of the control box (1) by means of bolts, and a laser particle detector (3) and a noise monitor (4) are fixed to the outer wall of the top of the control box (1) by means of bolts, respectively. A master controller (5) is arranged inside the control box (1), and the master controller (5) comprises a working condition detection module (6), a control module (7), a temperature and humidity processing module (8), an air processing module (9), an air volume adjustment module (10) and an alarm module (27). The temperature and humidity sensor (2), the buzzer alarm (26), the laser particle detector (3), the noise monitor (4) and the anemometer (11) are all connected to the working condition detection module (6) of the master controller (5); The interior of the mounting seat (12) is slidably connected to a fixing seat (14), and a motor (15) is fixed to the outer wall of the bottom of the mounting seat (12) by means of bolts. A screw rod (16) is arranged on the output shaft of the motor (15), and the screw rod (16) is threadedly penetrated through the interior of the fixing seat (14).

2. A GMP plant environment condition assurance precision control system according to claim 1, characterized in that: A fixing bolt (17) is threadedly connected to the outer wall of one side of the mounting seat (12), and a fixing hole (18) is opened on the outer wall of one side of the fixing seat (14). The fixing bolt (17) is threadedly passed through the mounting seat (12) and then threadedly connected to the inside of the fixing hole (18).

3. A GMP plant environment condition assurance precision control system according to claim 2, characterized in that: A fixing block (13) is arranged on the outer wall of the rear side of the control box (1), and the fixing block (13) is clamped in the interior of the fixing seat (14).

4. A GMP plant environment condition assurance precision control system according to claim 3, characterized in that: A moving plate (19) is slidably connected inside the fixing seat (14), and an inserting rod (20) is integrally connected to the outer wall of one side of the moving plate (19).

5. A GMP plant environment condition assurance precision control system according to claim 4, characterized in that: Insertion holes (21) are provided on the outer walls of both sides of the fixing block (13), and the insertion rod (20) is inserted into the inside of the insertion hole (21).

6. A GMP plant environment condition assurance precision control system according to claim 5, characterized in that: A first spring (22) connected to the moving plate (19) is arranged on the inner wall of the fixing seat (14), and a push block (23) is inserted into the top of the fixing seat (14).

7. A GMP plant environment condition assurance precision control system according to claim 6, characterized in that: A lifting plate (24) located at the top of the fixing seat (14) is arranged on the outer wall of the top of the pushing block (23), and a second spring (25) connected to the pushing block (23) is arranged on the inner wall of the top of the fixing seat (14), and the second spring (25) is sleeved on the outside of the pushing block (23).

Citation Information

Patent Citations

  • Plant environment detection monitoring device

    CN213021681U