Infrared thermal imager for nondestructive testing

By designing an infrared thermal imager for non-destructive testing, including clamping components and vibration-absorbing components, the problems of poor stability and labor intensity caused by hand-held operations are solved, and a more efficient and stable detection process is achieved.

CN222774523UActive Publication Date: 2025-04-18HANGZHOU DEBON TESTING TECH CO LTD
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Patent Information

Application Number
CN202421228732.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-18
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Existing infrared thermal imagers require handheld operation in non-destructive testing, resulting in poor stability and high labor intensity, which can easily lead to staff fatigue.

Method used

An infrared thermal imager for non-destructive detection including an infrared thermal imager body, a vibration damping assembly and a clamping assembly is designed. The clamping assembly is able to stabilize the clamping pipes through the fit of a bidirectional screw, rocker and nut pair, and provides cushioning through a spring, reducing the need for manual operation. The vibration damping assembly uses the mounting plate, guide frame and vibration damper to dissipate energy and reduce vibration, ensuring the stability of the instrument during the detection process.

Benefits of technology

Through the design of the clamping assembly, labor intensity is reduced and detection stability and efficiency are improved. The use of vibration-absorbing components further improves the stability of the instrument during the inspection process, making it easier for staff to observe the detection results.

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Abstract

The utility model relates to the technical field of nondestructive testing, in particular to an infrared thermal imager for nondestructive testing, which comprises an infrared thermal imager main body, a vibration reduction component is arranged on the outer wall of the infrared thermal imager main body, and a clamping component is arranged below the vibration reduction component; and the clamping assembly comprises a fixing plate, and a two-way lead screw penetrates through the interior of the fixing plate. According to the infrared thermal imager, through the arrangement of the clamping assembly, the spring plays a buffering role, clamping is more stable, a worker only needs to push the clamping assembly to drive the infrared thermal imager body to detect a pipeline, the labor intensity is greatly reduced, the stability is high during detection, the detection efficiency is improved, and the working efficiency is improved. Through the arrangement of the vibration reduction assembly, the infrared thermal imager main body is not in direct contact with the clamping assembly, and the vibration damper plays a role in energy dissipation and vibration reduction, so that the infrared thermal imager main body can stably move above the pipeline, and a worker can conveniently observe a detection result.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-destructive testing, in particular to an infrared thermal imager for non-destructive testing. Background Art

[0002] Nondestructive testing refers to the use of changes in heat, sound, light, electricity, magnetism and other reactions caused by abnormal internal structure or defects of materials to inspect the inside of mechanical materials without damaging or affecting the performance of the tested object or the internal organization of the tested object. Infrared thermal imagers are usually used in nondestructive testing.

[0003] However, when using existing infrared thermal imagers, workers usually hold the infrared thermal imagers to inspect the pipeline to be inspected. The handheld infrared thermal imagers have poor stability, and the workers' labor intensity is high and they are prone to fatigue when holding the infrared thermal imagers for a long time. Utility Model Content

[0004] The utility model aims to provide an infrared thermal imager for nondestructive testing, so as to solve the problem of high labor intensity of handheld testing proposed in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an infrared thermal imager for non-destructive testing, comprising:

[0006] An infrared thermal imager body, wherein a vibration reduction component is disposed on the outer wall of the infrared thermal imager body, and a clamping component is disposed below the vibration reduction component;

[0007] The clamping assembly includes a fixed plate, a bidirectional screw rod passes through the interior of the fixed plate, one end of the bidirectional screw rod is connected to a rocker, the outer wall of the bidirectional screw rod is connected to a nut pair, the outer wall of the nut pair is provided with a guide block, a movable plate is installed below the guide block, springs are installed inside the upper, middle and lower parts of the movable plate, a guide plate is provided at the end of the spring away from the movable plate, the inner side of the guide plate is connected to a shaft rod, and the outer wall of the shaft rod is connected to a roller.

[0008] Preferably, the vibration damping assembly comprises a mounting plate, a guide frame is provided above the four corners of the mounting plate, a vibration damper is installed inside the guide frame, a guide column is connected above the vibration damper, and a support frame is provided above the guide column.

[0009] Preferably, the bidirectional screw is rotatably connected to the fixed plate, and the guide block is fixedly connected to the nut pair.

[0010] Preferably, the guide block is slidably connected to the fixed plate, and the movable plate is fixedly connected to the guide block.

[0011] Preferably, two ends of the spring are fixedly connected to the movable plate and the guide plate respectively, and the roller is rotationally connected to the shaft rod.

[0012] Preferably, the mounting plate is fixedly connected to the fixing plate, and the two ends of the shock absorber are fixedly connected to the mounting plate and the guide column respectively.

[0013] Preferably, the guide column is slidably connected to the guide frame, the support frame is fixedly connected to the guide column, and the infrared thermal imager body is fixedly connected to the support frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The new infrared thermal imager can place the pipeline to be inspected between two moving plates by setting a clamping assembly. The rocker drives the bidirectional screw to rotate, and the bidirectional screw drives the nut pair to move closer to each other. The nut pair drives the guide block and the moving plate to move closer to each other, and finally the roller abuts against the pipeline. The spring plays a buffering role, making the clamping more stable. The staff only needs to push the clamping assembly to drive the infrared thermal imager body to inspect the pipeline, which greatly reduces the labor intensity. The stability during inspection is high, and the inspection efficiency is improved.

[0016] (2) The new infrared thermal imager is equipped with a vibration reduction component so that the infrared thermal imager body does not directly contact the clamping component. The vibration generated by the roller rolling on the pipe surface is transmitted to the vibration absorber, which plays a role in energy dissipation and vibration reduction, so that the infrared thermal imager body can move smoothly above the pipe, making it convenient for staff to observe the detection results. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the bottom of the overall structure of the utility model;

[0019] Figure 3 For the utility model Figure 2 Schematic diagram of the structure of part A;

[0020] Figure 4 It is an exploded schematic diagram of the clamping assembly of the utility model;

[0021] Figure 5 It is an exploded schematic diagram of the vibration reduction assembly of the utility model.

[0022] In the figure: 01, infrared thermal imager body; 02, clamping assembly; 21, fixing plate; 22, bidirectional screw; 23, rocker; 24, nut pair; 25, guide block; 26, moving plate; 27, spring; 28, guide plate; 29, shaft; 30, roller; 03, vibration reduction assembly; 31, mounting plate; 32, guide frame; 33, shock absorber; 34, guide column; 35, support frame. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 The utility model provides an embodiment: an infrared thermal imager for nondestructive testing. The infrared thermal imager body 01, nut pair 24 and shock absorber 33 used in this application are all products that can be directly purchased on the market. Their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be repeated here.

[0025] The infrared thermal imager comprises: an infrared thermal imager body 01, a vibration reduction component 03 is arranged on the outer wall of the infrared thermal imager body 01, and a clamping component 02 is arranged below the vibration reduction component 03;

[0026] The clamping assembly 02 includes a fixed plate 21, a bidirectional screw rod 22 is passed through the interior of the fixed plate 21, one end of the bidirectional screw rod 22 is connected to a rocker 23, the outer wall of the bidirectional screw rod 22 is connected to a nut pair 24, the nut pair 24 can drive the guide block 25 to move, the guide block 25 drives the movable plate 26 to move, the outer wall of the nut pair 24 is provided with a guide block 25, the guide block 25 plays a guiding role, a movable plate 26 is installed below the guide block 25, springs 27 are installed inside the upper, middle and lower parts of the movable plate 26, the spring 27 plays a buffering role, making the clamping more stable, a guide plate 28 is provided at one end of the spring 27 away from the movable plate 26, the inner side of the guide plate 28 is connected to a shaft rod 29, the outer wall of the shaft rod 29 is connected to a roller 30, the roller 30 can roll on the surface of the pipe to facilitate the overall movement.

[0027] Furthermore, the vibration reduction assembly 03 includes a mounting plate 31, and guide frames 32 are arranged above the four corners of the mounting plate 31. The guide frames 32 guide the guide columns 34. A vibration damper 33 is installed inside the guide frame 32. The vibration damper 33 dissipates energy and reduces vibration, so that the infrared thermal imager body 01 can move smoothly above the pipeline, making it convenient for staff to observe the detection results. A guide column 34 is connected above the vibration damper 33. The guide column 34 plays a guiding role. A support frame 35 is arranged above the guide column 34.

[0028] Furthermore, the bidirectional screw rod 22 is rotationally connected to the fixed plate 21 to ensure that the fixed plate 21 does not affect the rotation of the bidirectional screw rod 22. The rotation of the bidirectional screw rod 22 can drive the nut pair 24 to move relative to each other. The guide block 25 is fixedly connected to the nut pair 24 to ensure that the nut pair 24 can drive the guide block 25 to move, and the guide block 25 drives the movable plate 26 to move.

[0029] Furthermore, the guide block 25 is slidably connected to the fixed plate 21 , and the guide block 25 plays a guiding role. The movable plate 26 is fixedly connected to the guide block 25 , ensuring that the guide block 25 can drive the movable plate 26 to move.

[0030] Furthermore, the two ends of the spring 27 are fixedly connected to the movable plate 26 and the guide plate 28 respectively, and the spring 27 plays a buffering role, making the clamping more stable. The roller 30 is rotatably connected to the shaft 29, and the roller 30 can roll on the surface of the pipe to facilitate the overall movement.

[0031] Furthermore, the mounting plate 31 is fixedly connected to the fixing plate 21 to ensure the integrity of the mounting plate 31 and the fixing plate 21. The two ends of the shock absorber 33 are fixedly connected to the mounting plate 31 and the guide column 34 respectively. The shock absorber 33 plays a role in energy dissipation and vibration reduction, so that the infrared thermal imager body 01 can move smoothly above the pipeline, making it convenient for the staff to observe the detection results.

[0032] Furthermore, the guide column 34 is slidably connected to the guide frame 32, the guide frame 32 guides the guide column 34, the support frame 35 is fixedly connected to the guide column 34 to ensure the integrity of the guide column 34 and the support frame 35, and the infrared thermal imager body 01 is fixedly connected to the support frame 35 to ensure the stability of the infrared thermal imager body 01.

[0033] Working principle: When in use, first place the pipeline to be inspected between the two moving plates 26, rotate the rocker 23, the rocker 23 drives the bidirectional screw 22 to rotate, the bidirectional screw 22 drives the nut pair 24 to approach each other, the nut pair 24 drives the guide block 25 and the moving plate 26 to approach each other, and finally the roller 30 abuts against the pipeline, the infrared thermal imager body 01 is started to push the clamping assembly 02, the clamping assembly 02 drives the infrared thermal imager body 01 to move, and the pipeline is inspected. The above is the entire working principle of the utility model.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An infrared thermal imager for non-destructive testing, characterized in that: include: An infrared thermal imager body (01), wherein a vibration reduction component (03) is disposed on an outer wall of the infrared thermal imager body (01), and a clamping component (02) is disposed below the vibration reduction component (03); A clamping assembly (02), the clamping assembly (02) comprising a fixed plate (21), a bidirectional screw rod (22) passing through the interior of the fixed plate (21), one end of the bidirectional screw rod (22) being connected to a rocker (23), the outer wall of the bidirectional screw rod (22) being connected to a nut pair (24), the outer wall of the nut pair (24) being provided with a guide block (25), a movable plate (26) being installed below the guide block (25), springs (27) being installed inside the upper, middle and lower parts of the movable plate (26), a guide plate (28) being provided at one end of the spring (27) away from the movable plate (26), the inner side of the guide plate (28) being connected to a shaft rod (29), and the outer wall of the shaft rod (29) being connected to a roller (30).

2. The infrared thermal imager for nondestructive testing according to claim 1, characterized in that: The vibration reduction assembly (03) comprises a mounting plate (31), a guide frame (32) is arranged above the four corners of the mounting plate (31), a vibration reducer (33) is installed inside the guide frame (32), a guide column (34) is connected above the vibration reducer (33), and a support frame (35) is arranged above the guide column (34).

3. The infrared thermal imager for nondestructive testing according to claim 1, characterized in that: The bidirectional screw rod (22) is rotatably connected to the fixed plate (21), and the guide block (25) is fixedly connected to the nut pair (24).

4. The infrared thermal imager for nondestructive testing according to claim 1, characterized in that: The guide block (25) is slidably connected to the fixed plate (21), and the movable plate (26) is fixedly connected to the guide block (25).

5. The infrared thermal imager for nondestructive testing according to claim 1, characterized in that: The two ends of the spring (27) are fixedly connected to the movable plate (26) and the guide plate (28) respectively, and the rotating roller (30) is rotationally connected to the shaft rod (29).

6. The infrared thermal imager for nondestructive testing according to claim 2, characterized in that: The mounting plate (31) is fixedly connected to the fixing plate (21), and two ends of the vibration damper (33) are respectively fixedly connected to the mounting plate (31) and the guide column (34).

7. The infrared thermal imager for nondestructive testing according to claim 2, characterized in that: The guide column (34) is slidably connected to the guide frame (32), the support frame (35) is fixedly connected to the guide column (34), and the infrared thermal imager body (01) is fixedly connected to the support frame (35).