Intelligent auxiliary device for laying power control cable
By designing the intelligent auxiliary device for power control cable laying, using high-precision encoder and drive motor, the problem of insufficient data comparison and automation assistance during cable laying is solved, real-time monitoring and automatic statistics of cable length are realized, and laying efficiency and data accuracy are improved.
Patent Information
- Application Number
- CN202421488971.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The prior art lacks effective data comparison and automation assistance in the laying process of power control cables, resulting in insufficient cable count, low laying efficiency, waste of manpower and error-prone data recording.
An intelligent auxiliary device for laying power-controlled cables is designed, including an electrical control cabinet, a console, a mounting frame, a drive conveyor frame and a driven conveyor frame. Through a high-precision encoder and a drive motor, real-time calculation and automatic statistics of cable length are realized.
The device can monitor and count the cable laying length in real time, improve laying efficiency, reduce labor waste, ensure data accuracy, and provide detailed cable laying data analysis.
Smart Images

Figure CN222775889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable laying, in particular to an intelligent auxiliary device for laying electric power control cables. Background Art
[0002] The amount of power control cables used in substations is extremely large. The number of cable lengths for a project is generally estimated according to the on-site cable trench layout drawings during the design phase. Often, the number of cables is insufficient due to deviations between the cable path and the design on the construction site. However, there has been no detailed data comparing the actual laying length of specific cables with the design length on the drawings. When the design lists insufficient cables and requires additional cables, no specific data can be provided, and there is no detailed on-site cable laying data reference in the future substation design, which causes trouble. The design can only take the gap between the on-site cable trench length data and the cable inventory length data as evidence, which makes the communication process longer and wastes construction time. The cable laying tools and construction methods are backward and primitive. A large number of people are used during construction, which wastes manpower. The tools are simple and the construction process is high-risk. Cable laying is mainly carried out manually. The cable inventory is printed and taken to the site, and the cables to be laid are supported by racks. After the cables are pulled to the position indicated on the inventory by manpower, the cables are cut and the cable numbers are marked. A cable is laid and marked on the inventory. The efficiency is low, a lot of manpower is consumed, and the recording method is primitive and prone to errors. The number of cables cannot be counted and analyzed. Utility Model Content
[0003] The main purpose of the utility model is to provide an intelligent auxiliary device for laying power control cables, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] An intelligent auxiliary device for laying power control cables comprises an electric control cabinet and a control console, wherein a control console is fixedly mounted on the upper surface of the electric control cabinet, a cabinet door is movably mounted on the front surface of the electric control cabinet, a support frame is fixedly mounted on the rear surface of the electric control cabinet, mounting frames are fixedly mounted on the upper surface of the support frame and near both sides, a driving conveying frame is fixedly mounted on the upper surface of the support frame and between the mounting frames, a driven conveying frame is movably mounted on the driving conveying frame, and universal wheels are movably mounted on the lower surface of the electric control cabinet and the lower surface of the support frame.
[0006] Preferably, clamping rollers are fixedly mounted on both sides of the upper surface of the mounting frame near the rear, an adjustment plate is fixedly mounted on the upper surface of the mounting frame near the front, and a guide roller is movably mounted on one side surface of the adjustment plate.
[0007] Preferably, a driving motor is fixedly installed on the rear surface of the driving conveyor frame near one end, a high-precision encoder is fixedly installed on the rear surface of the driving conveyor frame near the other end, a No. 1 pulley is movably installed on the front surface of the driving conveyor frame near both ends, a guide rod is fixedly installed on the upper surface of the driving conveyor frame near both ends, a baffle is fixedly installed on the upper surface of the guide rod, a flip frame is fixedly installed on the upper surface of one end of the baffle, and a clamping handle is movably installed inside the flip frame.
[0008] Preferably, a second pulley is movably installed on the front surface of the driven conveyor frame near both ends, a sleeve hole is opened on the upper surface of the driven conveyor frame near both ends, and a connecting rod is fixedly installed in the middle of the upper surface of the driven conveyor frame.
[0009] Preferably, the guide rod passes through the sleeve hole, and belts are sleeved on the No. 1 pulley and the No. 2 pulley. The output end of the drive motor is fixed to the No. 1 pulley on the front surface of one end of the drive conveyor frame, and the input end of the high-precision encoder is fixed to the No. 1 pulley on the front surface of the other end of the drive conveyor frame.
[0010] Preferably, one end of the clamping handle is movably connected to the connecting rod.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, by arranging an electric control cabinet, a control console, a mounting frame, a driving conveying frame and a driven conveying frame in a manner that cooperates with each other, after the cable inventory data of the control cable that needs to be laid is input into the system database of the electric control cable laying intelligent auxiliary device, the cable is passed through the driving conveying frame, the driven conveying frame and the mounting frame, and the driven conveying frame is pressed onto the cable above the driving conveying frame by using a clamping handle, and then the driving motor is started through the electric control cabinet, and the driving motor drives the No. 1 pulley to rotate, so that the construction personnel can pull the cable conveniently. When the No. 1 pulley rotates, the high-precision encoder calculates the cable length, so that the cable laying data can be obtained in real time, so that the construction can be carried out regularly during the entire laying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structural diagram of the intelligent auxiliary device for laying power control cables of the utility model;
[0014] Figure 2 This is a structural diagram of the mounting frame of the utility model's intelligent auxiliary device for laying power control cables;
[0015] Figure 3 This is a structural diagram of the drive conveyor frame of the utility model's intelligent auxiliary device for laying power control cables;
[0016] Figure 4 This is a structural diagram of a driven conveyor frame of the intelligent auxiliary device for laying power control cables of the utility model.
[0017] In the figure: 1. electric control cabinet; 2. cabinet door; 3. control console; 4. support frame; 5. mounting frame; 501. clamping roller; 502. adjustment plate; 503. guide roller; 6. driving conveyor frame; 601. No. 1 pulley; 602. high-precision encoder; 603. guide rod; 604. baffle; 605. flip frame; 606. clamping handle; 607. driving motor; 7. driven conveyor frame; 701. No. 2 pulley; 702. sleeve hole; 703. connecting rod; 8. universal wheel. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] like Figure 1-4 The shown intelligent auxiliary device for laying electric control cables comprises an electric control cabinet 1 and a control console 3, wherein the control console 3 is fixedly mounted on the upper surface of the electric control cabinet 1, a cabinet door 2 is movably mounted on the front surface of the electric control cabinet 1, a support frame 4 is fixedly mounted on the rear surface of the electric control cabinet 1, mounting frames 5 are fixedly mounted on the upper surface of the support frame 4 and near both sides, a driving conveying frame 6 is fixedly mounted on the upper surface of the support frame 4 and between the mounting frames 5, a driven conveying frame 7 is movably mounted on the driving conveying frame 6, and universal wheels 8 are movably mounted on the lower surface of the electric control cabinet 1 and the lower surface of the support frame 4.
[0020] The upper surface of the mounting frame 5 and near the two sides of the rear are fixedly installed with clamping rollers 501, the upper surface of the mounting frame 5 and near the front side are fixedly installed with an adjustment plate 502, and one side surface of the adjustment plate 502 is movably installed with a guide roller 503; the rear surface of the driving conveying frame 6 and near one end is fixedly installed with a driving motor 607, the rear surface of the driving conveying frame 6 and near the other end is fixedly installed with a high-precision encoder 602, the front surface of the driving conveying frame 6 and near both ends are movably installed with a No. 1 pulley 601, the upper surface of the driving conveying frame 6 and near both ends are fixedly installed with a guide rod 603, the upper surface of the guide rod 603 is fixedly installed with a baffle 604, and the upper surface of one end of the baffle 604 is fixedly installed with a flip frame 605. A clamping handle 606 is movably installed inside the rotating frame 605; a second pulley 701 is movably installed on the front surface of the driven conveying frame 7 and near both ends, a sleeve hole 702 is opened on the upper surface of the driven conveying frame 7 and near both ends, and a connecting rod 703 is fixedly installed on the upper surface of the driven conveying frame 7 and located in the middle; the guide rod 603 passes through the sleeve hole 702, and belts are sleeved on the first pulley 601 and the second pulley 701, the output end of the driving motor 607 is fixed to the first pulley 601 on the front surface of one end of the driving conveying frame 6, and the input end of the high-precision encoder 602 is fixed to the first pulley 601 on the front surface of the other end of the driving conveying frame 6; one end of the clamping handle 606 is movably connected to the connecting rod 703.
[0021] It should be noted that the utility model is an intelligent auxiliary device for laying power control cables. When in use, the cable inventory data of the control cables to be laid are input into the system database of the intelligent auxiliary device for laying power control cables in advance, and the data are automatically summarized and sorted in different ways according to the spacing unit, the number of cable cores, the model, the direction, etc. in the system. The cable inventory list is compared on site according to the on-site construction plan, and the laid cables are passed through the driving conveyor frame 6, the driven conveyor frame 7 and the installation frame 5. The clamping handle 606 is used to press the driven conveyor frame 7 on the cable above the driving conveyor frame 6, and the cable number to be laid is selected on the console 3, and personnel are sent to install the cables. Grasp the cable head and pull the cable according to the direction of the cable list. During the cable transportation process, the length of the cable being laid is measured by the high-precision encoder 602, and the length data of the corresponding cable number selected in the cable list is automatically counted, and the cable is marked as having been laid. The power control cable laying intelligent auxiliary device can automatically sense and calculate the length of the laid cable during the cable laying process, and can automatically summarize and count the cables in the form of different intervals and different specifications, and count the cable laying lengths of each interval and the laying lengths of cables of various specifications. In this way, the required data can be obtained during the cable laying process.
[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. Intelligent auxiliary device for laying power control cables, characterized by: The electric control cabinet (1) comprises an electric control cabinet (1) and a control console (3), wherein the control console (3) is fixedly mounted on the upper surface of the electric control cabinet (1), a cabinet door (2) is movably mounted on the front surface of the electric control cabinet (1), a support frame (4) is fixedly mounted on the rear surface of the electric control cabinet (1), mounting frames (5) are fixedly mounted on the upper surface of the support frame (4) and close to both sides, a driving conveying frame (6) is fixedly mounted on the upper surface of the support frame (4) and located between the mounting frames (5), a driven conveying frame (7) is movably mounted on the driving conveying frame (6), and universal wheels (8) are movably mounted on the lower surface of the electric control cabinet (1) and the lower surface of the support frame (4).
2. The intelligent auxiliary device for laying power control cables according to claim 1 is characterized in that: The upper surface of the mounting frame (5) and the two sides close to the rear are fixedly mounted with clamping rollers (501); the upper surface of the mounting frame (5) and the side close to the front is fixedly mounted with an adjustment plate (502); and the surface of one side of the adjustment plate (502) is movably mounted with a guide roller (503).
3. The intelligent auxiliary device for laying power control cables according to claim 2 is characterized in that: A driving motor (607) is fixedly mounted on the rear surface of the driving conveying frame (6) and near one end; a high-precision encoder (602) is fixedly mounted on the rear surface of the driving conveying frame (6) and near the other end; a first pulley (601) is movably mounted on the front surface of the driving conveying frame (6) and near both ends; a guide rod (603) is fixedly mounted on the upper surface of the driving conveying frame (6) and near both ends; a baffle (604) is fixedly mounted on the upper surface of the guide rod (603); a flip frame (605) is fixedly mounted on the upper surface of one end of the baffle (604); a clamping handle (606) is movably mounted inside the flip frame (605).
4. The intelligent auxiliary device for laying power control cables according to claim 3 is characterized in that: A second pulley (701) is movably mounted on the front surface of the driven conveying frame (7) near both ends, a sleeve hole (702) is opened on the upper surface of the driven conveying frame (7) near both ends, and a connecting rod (703) is fixedly mounted on the middle of the upper surface of the driven conveying frame (7).
5. The intelligent auxiliary device for laying power control cables according to claim 4 is characterized in that: The guide rod (603) passes through the sleeve hole (702), and belts are sleeved on the first pulley (601) and the second pulley (701). The output end of the driving motor (607) is fixed to the first pulley (601) on the front surface of one end of the driving conveying frame (6), and the input end of the high-precision encoder (602) is fixed to the first pulley (601) on the front surface of the other end of the driving conveying frame (6).
6. The intelligent auxiliary device for laying power control cables according to claim 5 is characterized in that: One end of the clamping handle (606) is movably connected to the connecting rod (703).