Shaft current guiding device for electromechanical equipment
By designing a shaft current diversion device of electromechanical equipment including a brush grip mechanism and an early warning mechanism, the bearing corrosion and equipment failure caused by shaft current are solved, stable shaft current diversion and timely early warning of carbon brushes are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421535042.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The presence of shaft current in electromechanical equipment causes electrical corrosion of the bearing, shortens service life, and may cause equipment failures such as winding insulation aging and abnormal motor temperature rise.
Design a shaft current flow guide device of electromechanical equipment, including a connecting plate and a brush grip mechanism. The brush grip mechanism consists of a rectangular shell, a grounding wire, a carbon brush, a connecting base and a spring. The carbon brush is in contact with the rotating shaft of the motor. The spring maintains the stable contact between the carbon brush and the grounding ring, and is equipped with an early warning mechanism to timely warn of the wear of the carbon brush.
Effectively guide the shaft current, steadily and safely drain the current, extend the service life of the bearing, and avoid serious wear of carbon brushes through early warning mechanisms, and prevent the problem of current derivation.
Smart Images

Figure CN222776080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of shaft current conducting equipment for electromechanical equipment, in particular to a shaft current conducting device for electromechanical equipment. Background Art
[0002] Electromechanical equipment mainly refers to motors, which are electromagnetic devices that realize the conversion or transmission of electric energy according to the law of electromagnetic induction. Due to the physical structure of electromechanical equipment and other reasons, there will be long-term influence of shaft current. When the shaft current passes through the bearing, it will form electrolytic corrosion between the raceway and the ball of the bearing, resulting in pitting, grooves or unevenness on the bearing surface, thereby shortening the service life of the bearing. The long-term existence of shaft current may cause other equipment failures, such as winding insulation aging, abnormal motor temperature rise, etc. This not only affects the normal operation of the motor, but may also have adverse effects on the entire production system. Therefore, providing a shaft current diversion device for electromechanical equipment has become an urgent problem to be solved. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In order to solve the above problems in the prior art, the utility model provides a shaft current guiding device for electromechanical equipment.
[0005] (II) Technical solution
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0007] A shaft current conducting device for electromechanical equipment, comprising a connecting plate and a brush holding mechanism;
[0008] The brush holding mechanism is provided with two groups, which are arranged on the connecting plate in a bilaterally symmetrical manner, and the brush holding mechanism includes a rectangular shell, a grounding wire, a carbon brush, a connecting seat and a spring;
[0009] The rectangular shell is a rectangular shell with an opening at the bottom, and both side walls of the rectangular shell are provided with strip-shaped guide holes;
[0010] The connecting seat is slidably mounted in the rectangular housing, and connecting blocks extending out of the strip-shaped guide holes are arranged at both ends of the connecting seat;
[0011] The carbon brush is fixed on the connecting seat.
[0012] The spring is installed in the rectangular housing, one end of the spring is connected to the connecting seat, and the other end of the spring is connected to the top of the inner wall of the rectangular housing;
[0013] One end of the grounding wire is connected to the carbon brush, and one end of the grounding wire is passed through the outside of the rectangular housing and is grounded.
[0014] Preferably, it also includes an early warning mechanism, which is installed on the connecting plate. When the carbon brush is worn to a certain extent, the early warning mechanism sends out an early warning signal.
[0015] Preferably, the warning mechanism includes a battery, a signal light, a single chip microcomputer and a touch sensor;
[0016] The rectangular shell opening is provided with protruding blocks on both sides thereof;
[0017] The touch sensor is mounted on the surface of the protruding block, and when the connecting block moves to the terminal end of the strip-shaped guide hole, it contacts the touch sensor;
[0018] The battery is connected to the signal light, the single chip microcomputer and the touch sensor in sequence.
[0019] Preferably, the warning mechanism also includes a buzzer, and the buzzer is electrically connected to the single chip microcomputer.
[0020] Preferably, the connecting plate is fixed to the surface of the motor by means of bolt fixings, and the carbon brush is in contact with the rotating shaft of the motor.
[0021] (III) Beneficial effects
[0022] The beneficial effect of the utility model is that by adopting the above-mentioned technical scheme, during the operation of the motor, the shaft current generated is guided into the brush holding mechanism, and under the action of the spring, the carbon brush can maintain stable contact with the grounding ring on the motor, which is conducive to the stable and safe conduction of the shaft current. When the carbon brush is worn to a certain extent, the early warning mechanism plays a role of timely warning to avoid serious wear of the carbon brush, which leads to an increase in its contact resistance and further affects the occurrence of problems in current extraction. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a shaft current conducting device for electromechanical equipment;
[0024] Figure 2 It is a schematic diagram of the internal structure of a shaft current conducting device for electromechanical equipment;
[0025] Figure 3 The present invention is a structural schematic diagram of an electromechanical equipment shaft current conducting device installed on a motor.
[0026] Description of reference numerals:
[0027] 1. Connecting plate;
[0028] 2. Brush holding mechanism;
[0029] 21. Rectangular housing; 22. Spring; 23. Connecting seat; 24. Strip guide hole; 25. Carbon brush; 26. Grounding wire;
[0030] 3. Early warning agencies;
[0031] 31. Buzzer; 32. Signal light; 33. Battery; 34. Touch sensor; 35. Bump. DETAILED DESCRIPTION
[0032] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0033] Please refer to Figures 1 to 3 , the utility model provides a shaft current conducting device for electromechanical equipment, comprising a connecting plate 1 and a brush holding mechanism 2;
[0034] The brush holding mechanism 2 is provided with two groups, which are symmetrically arranged on the connecting plate 1. The brush holding mechanism 2 includes a rectangular housing 21, a grounding wire 26, a carbon brush 25, a connecting seat 23 and a spring 22;
[0035] The rectangular shell 21 is a rectangular shell with an opening at the bottom, and both side walls of the rectangular shell 21 are provided with strip-shaped guide holes 24;
[0036] The connecting seat 23 is slidably installed in the rectangular housing 21, and connecting blocks extending from the strip-shaped guide holes 24 are provided at both ends of the connecting seat 23;
[0037] The carbon brush 25 is fixed on the connecting seat 23.
[0038] The spring 22 is installed in the rectangular housing 21, one end of the spring 22 is connected to the connecting seat 23, and the other end of the spring 22 is connected to the top of the inner wall of the rectangular housing 21;
[0039] One end of the grounding wire 26 is connected to the carbon brush 25, and one end of the grounding wire 26 is passed through the rectangular housing 21 and is grounded;
[0040] When in use, during the operation of the motor, the shaft current generated is guided into the brush holding mechanism 2, and under the action of the spring 22, the carbon brush 25 can maintain stable contact with the grounding ring on the motor, which is beneficial to the stable and safe conduction of the shaft current.
[0041] In this embodiment, an early warning mechanism 3 is further included. The early warning mechanism 3 is installed on the connecting plate 1. When the carbon brush 25 is worn to a certain extent, the early warning mechanism 3 sends out an early warning signal.
[0042] The warning mechanism 3 includes a battery 33, a signal light 32, a single chip microcomputer and a touch sensor 34;
[0043] The rectangular housing 21 has protruding blocks 35 disposed opposite to each other on both sides of the opening;
[0044] The touch sensor 34 is installed on the surface of the protruding block 35, and when the connecting block moves to the terminal end of the strip-shaped guide hole 24, it contacts the touch sensor 34;
[0045] The battery 33 is connected to the signal light 32 , the single chip microcomputer and the touch sensor 34 in sequence.
[0046] Wherein, the warning mechanism 3 further includes a buzzer 31, and the buzzer 31 is electrically connected to the single chip computer;
[0047] During use, as the carbon brush 25 is worn, the connecting seat 23 will move in the strip guide hole 24 under the action of the spring 22. When the connecting seat 23 moves to the terminal of the strip guide hole 24, it contacts the touch sensor 34. The touch sensor 34 sends a signal to the microcontroller, and the microcontroller drives the buzzer 31 or the signal light 32 to start, which serves as a warning and avoids serious wear of the carbon brush 25, which causes its contact resistance to increase, thereby affecting the current extraction.
[0048] In this embodiment, the connecting plate 1 is fixed to the surface of the motor by bolt fixings, and the carbon brush 25 is in contact with the rotating shaft of the motor.
[0049] The working principle of the utility model is as follows:
[0050] During the operation of the motor, the generated shaft current is guided into the brush holding mechanism 2. Under the action of the spring 22, the carbon brush 25 can maintain stable contact with the grounding ring on the motor, which is beneficial to the stable and safe conduction of the shaft current. When the carbon brush 25 is worn to a certain extent, the early warning mechanism 3 serves as a timely warning to avoid serious wear of the carbon brush 25, which causes its contact resistance to increase, thereby affecting the current extraction problem.
[0051] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.
[0052] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
[0053] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A shaft current conducting device for electromechanical equipment, characterized in that: It includes a connecting plate and a brush holding mechanism; The brush holding mechanism is provided with two groups, which are arranged on the connecting plate in a bilaterally symmetrical manner, and the brush holding mechanism includes a rectangular shell, a grounding wire, a carbon brush, a connecting seat and a spring; The rectangular shell is a rectangular shell with an opening at the bottom, and both side walls of the rectangular shell are provided with strip-shaped guide holes; The connecting seat is slidably mounted in the rectangular housing, and connecting blocks extending out of the strip-shaped guide holes are arranged at both ends of the connecting seat; The carbon brush is fixed on the connecting seat. The spring is installed in the rectangular housing, one end of the spring is connected to the connecting seat, and the other end of the spring is connected to the top of the inner wall of the rectangular housing; One end of the grounding wire is connected to the carbon brush, and one end of the grounding wire is passed through the outside of the rectangular housing and is grounded.
2. The shaft current conducting device for electromechanical equipment according to claim 1, characterized in that: It also includes an early warning mechanism, which is installed on the connecting plate. When the carbon brush is worn to a certain extent, the early warning mechanism sends out an early warning signal.
3. The shaft current conducting device for electromechanical equipment according to claim 2, characterized in that: The warning mechanism includes a battery, a signal light, a single chip microcomputer and a touch sensor; The rectangular shell opening is provided with protruding blocks on both sides thereof; The touch sensor is mounted on the surface of the protruding block, and when the connecting block moves to the terminal end of the strip-shaped guide hole, it contacts the touch sensor; The battery is connected to the signal light, the single chip microcomputer and the touch sensor in sequence.
4. The shaft current conducting device for electromechanical equipment according to claim 3, characterized in that: The early warning mechanism also includes a buzzer, and the buzzer is electrically connected to the single chip microcomputer.
5. The shaft current conducting device for electromechanical equipment according to claim 1, characterized in that: The connecting plate is fixed to the surface of the motor through bolt fixings, and the carbon brush is in contact with the rotating shaft of the motor.