Monitoring system for coal conveying equipment of thermal power plant
By integrating cameras and monitoring equipment in the coal transportation equipment monitoring system of thermal power plants, and combining components such as water tanks, fans, filter plates and curved cleaning surfaces, automated monitoring and efficient cleaning are achieved, solving the problems of unclear coal transportation and high equipment maintenance costs, and improving operating efficiency and equipment reliability.
Patent Information
- Application Number
- CN202420261147.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-02-01
AI Technical Summary
In the coal transportation equipment monitoring system of thermal power plants, dust in coal causes coal powder to stick to the camera, making it impossible to clearly see the coal transportation situation, and the deflection of the conveyor belt cannot be detected in time, which affects the operation of the construction section.
A thermal power plant coal transportation equipment monitoring system with integrated cameras and monitoring equipment was designed, combining components such as water tanks, fans, filter plates and curved cleaning surfaces to achieve automated monitoring and efficient cleaning, reducing dependence on manual inspections.
Through real-time monitoring and automated cleaning, operation transparency and monitoring efficiency are improved, faults and maintenance costs are reduced, and equipment is ensured to be in good condition for a long-term and good operation.
Smart Images

Figure CN222776256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring systems, in particular to a monitoring system for coal conveying equipment in a thermal power plant. Background Art
[0002] The power generation industry is a technology, capital and labor-intensive industry. The operating environment of power plants is complex, with many risk factors, prone to safety accidents, and the consequences of safety accidents are serious and the losses are huge.
[0003] The coal handling equipment monitoring system of thermal power plants is a key system widely used in thermal power plants, mainly used to ensure that coal can be efficiently and safely transported from storage places to combustion equipment. The system usually includes components such as conveyor belts, belt scales, metal detectors, sampling systems, and monitoring software connected to them. These components work together to ensure that the coal transportation process is both efficient and meets environmental and safety standards. System components and functions: Conveyor belt: used to physically move coal, belt scale: used to measure the amount of coal passing through the conveyor belt to ensure the balance between supply and demand, metal detector: detect metal impurities that may be entrained in the coal during transportation, sampling system: regularly extract coal samples to detect their quality and calorific value, monitoring software: real-time monitoring of the status of all the above equipment, and provide alarm, data recording and reporting functions.
[0004] However, there is dust in the coal. Due to the long-term operation of the equipment, the coal powder will stick to the camera during use, making it impossible to clearly see the transportation of coal, and the deflection of the conveyor belt cannot be discovered in time, affecting the operation of the work section. Utility Model Content
[0005] According to the coal handling equipment monitoring system of a thermal power plant,
[0006] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a monitoring system for coal handling equipment in a thermal power plant. The integrated camera and monitoring equipment provide real-time monitoring, which improves the transparency of operation and monitoring efficiency. The automated monitoring system reduces the reliance on manual inspection and improves the overall operating efficiency. The water tank, fan, filter plate and special curved cleaning surface and other components in the system design make the cleaning and maintenance of the equipment more efficient and convenient, which helps to maintain the equipment in a good operating state for a long time and reduce failures and maintenance costs.
[0007] To achieve the above purpose, the utility model also provides a monitoring system for coal handling equipment in a thermal power plant, comprising:
[0008] A sampling device, a metal detector, a conveying device, a weighing device and a monitoring device, wherein the monitoring device comprises a horizontal fixing block, the upper surface of the horizontal fixing block is fixedly connected to a water tank, the side surface of the water tank is fixedly connected to a second motor, the output end of the second motor is fixedly connected to an outer shell, the interior of the outer shell is fixedly connected to a fan, the output end of the fan is fixedly connected to an air outlet, a filter plate is provided on the upper surface of the outer shell, and an arc-shaped cleaning surface is provided on the side surface of the outer shell;
[0009] An electric telescopic rod is fixedly connected to the side surface of the water tank, an output end of the electric telescopic rod is fixedly connected to a first motor, an output end of the first motor is fixedly connected to a camera, a camera shooting port is provided on the side surface of the camera, a water pump is provided inside the water tank, an output end of the water pump is fixedly connected to a conduit, and an end of the conduit away from the water pump extends to the side surface of the arc-shaped cleaning surface;
[0010] Preferably, the output end of the third motor is fixedly connected to a rotating shaft, and the outer surface of the rotating shaft is fixedly connected to a blocking block.
[0011] Preferably, the input end of the fan is connected to the filter plate, and the side surface of the horizontal fixed block is provided with a movable notch.
[0012] Preferably, a water inlet is provided on the upper surface of the water tank, and the number of the arc-shaped cleaning surfaces is two and they are distributed on the left and right.
[0013] Preferably, the first motor is slidably connected to a horizontal fixing block, a side surface of the horizontal fixing block is fixedly connected to a lateral support rod, and the lateral support rod is provided with a threaded hole.
[0014] Preferably, there are multiple air outlet holes and they are distributed vertically.
[0015] Preferably, the side surface of the shielding block is in contact with the right arc-shaped cleaning surface, and a gap is formed between the shielding block and the horizontal fixing block to facilitate the rotation of the shielding block.
[0016] Preferably, the sampling device is of Endress+Hauser model, and the metal detector is a conveyor-type metal detector of MettlerToledo brand.
[0017] Preferably, the delivery device is a Mettler Toledo.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0020] Figure 1 This is a structural schematic diagram of a coal handling equipment monitoring system for a thermal power plant according to the utility model;
[0021] Figure 2 This is a partial structural schematic diagram of a monitoring system for coal handling equipment in a thermal power plant according to the utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of a monitoring system for coal handling equipment in a thermal power plant according to the utility model;
[0023] Figure 4 for Figure 3 A schematic diagram of the enlarged structure in the middle.
[0024] Legend:
[0025] 1. Sampling device; 2. Metal detector; 3. Monitoring device; 4. Conveying device; 5. Weighing device; 6. Curved cleaning surface; 7. Water inlet; 8. Blocking block; 9. First motor; 10. Horizontal fixing block; 11. Moving slot; 12. Camera shooting port; 13. Electric telescopic rod; 14. Second motor; 15. Water tank; 16. Lateral support rod; 17. Outer shell; 18. Air outlet; 19. Camera; 20. Conduit; 21. Filter plate; 22. Third motor. DETAILED DESCRIPTION
[0026] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0027] Reference Figure 1-4The utility model embodiment is a coal conveying equipment monitoring system for a thermal power plant, which includes a sampling device 1, a metal detector 2, a conveying device 4, a weighing device 5 and a monitoring device 3. The sampling device model is Endress+Hauser, the metal detector is a conveying metal detector of Mettler Toledo brand, and the conveying device is Mettler Toledo, the monitoring device 3 includes a horizontal fixed block 10, a water tank 15 is fixedly connected to the upper surface of the horizontal fixed block 10, a water injection port 7 is arranged on the upper surface of the water tank 15, two arc-shaped cleaning surfaces 6 are arranged and are distributed on the left and right, a second motor 14 is fixedly connected to the side surface of the water tank 15 for driving the outer shell 17, an output end of the second motor 14 is fixedly connected to the outer shell 17, a fan is fixedly connected to the inside of the outer shell 17, an output end of the fan is fixedly connected to an air outlet 18 for blowing out airflow, a plurality of air outlets 18 are arranged and are distributed up and down, a filter plate 21 is arranged on the upper surface of the outer shell 17, an input end of the fan is connected to the filter plate 21, a movable slot 11 is arranged on the side surface of the horizontal fixed block 10, and an arc-shaped cleaning surface 6 is arranged on the side surface of the outer shell 17 for cleaning the camera shooting port 12.
[0028] An electric telescopic rod 13 is fixedly connected to the side surface of the water tank 15, which is used to move the first motor 9 to facilitate the rotation of the outer shell 17. The output end of the electric telescopic rod 13 is fixedly connected to the first motor 9, and the first motor 9 is slidably connected to the horizontal fixed block 10. The side surface of the horizontal fixed block 10 is fixedly connected to a lateral support rod 16, and the lateral support rod 16 is provided with a threaded hole. The output end of the first motor 9 is fixedly connected to a camera 19, and the side surface of the camera 19 is provided with a camera shooting port 12. A water pump is provided inside the water tank 15, and the output end of the water pump is fixedly connected to a conduit 20, and the end of the conduit 20 away from the water pump extends to the side surface of the arc-shaped cleaning surface 6.
[0029] A third motor 22 is fixedly connected to the side surface of the horizontal fixed block 10, a rotating shaft is fixedly connected to the output end of the third motor 22, a shielding block 8 is fixedly connected to the outer surface of the rotating shaft, and is used to prevent dust accumulation on the shielding block 8. The side surface of the shielding block 8 is in contact with the right-side arc-shaped cleaning surface 6, and a gap is formed between the shielding block 8 and the horizontal fixed block 10 to facilitate the rotation of the shielding block 8.
[0030] The first motor, the second motor, the third motor and the camera are electrically connected to the central controller respectively; the central controller is connected to a large-screen display system.
[0031] The camera can be used to obtain real-time information on conveying problems such as belt deviation, belt jam, belt foreign objects, etc., and then the central controller can process this information in time to ensure the safety of belt transportation. In addition, pictures of conveying problems such as belt deviation, belt jam, belt foreign objects, etc. can be displayed in real time through the large-screen display system.
[0032] When the camera has a problem and needs to be cleaned, the central controller can also control the first motor, the second motor, and the third motor to solve the corresponding problem.
[0033] Working principle: The device is designed with two curved cleaning surfaces 6, which are distributed on the left and right sides of the outer shell 17. These cleaning surfaces are used to clean the camera shooting port 12 and help remove dust and dirt accumulated on the lens. The water pump inside the water tank 15 transports water to the curved cleaning surfaces 6 through the conduit 20. When the water flows through these cleaning surfaces, it can effectively clean the area around the camera shooting port 12. The fan built into the outer shell 17 blows out air through multiple air outlets 18 distributed up and down, which can help blow away dust on the camera and keep the shooting port clean. The shielding block 8 driven by the third motor 22 is designed to protect the camera 19, especially in harsh environments, to prevent large particles of dust from falling directly on the camera. The design of the movable slot 11 and the electric telescopic rod 13 allows the first motor 9 and therefore the camera 19 to move to the optimal operating or protection position, reducing the time the camera is exposed to harsh environments. The second motor 14 drives the outer shell 17 to rotate, which helps to adjust the direction of the airflow blown by the fan and provide additional protection for the camera.
[0034] The technical solution of the utility model can be applied to aspects such as real-time monitoring of the production process of a thermal power plant, equipment safety, and fire safety.
[0035] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A coal handling equipment monitoring system for a thermal power plant, characterized in that: include: A sampling device (1), a metal detector (2), a conveying device (4), a weighing device (5) and a monitoring device (3), wherein the monitoring device (3) comprises a horizontal fixing block (10), the upper surface of the horizontal fixing block (10) is fixedly connected to a water tank (15), the side surface of the water tank (15) is fixedly connected to a second motor (14), the output end of the second motor (14) is fixedly connected to an outer shell (17), the interior of the outer shell (17) is fixedly connected to a fan, the output end of the fan is fixedly connected to an air outlet (18), the upper surface of the outer shell (17) is provided with a filter plate (21), and the side surface of the outer shell (17) is provided with an arc-shaped cleaning surface (6); The side surface of the water tank (15) is fixedly connected to an electric telescopic rod (13), the output end of the electric telescopic rod (13) is fixedly connected to a first motor (9), the output end of the first motor (9) is fixedly connected to a camera (19), the side surface of the camera (19) is provided with a camera shooting port (12), a water pump is provided inside the water tank (15), the output end of the water pump is fixedly connected to a conduit (20), and the conduit (20) extends from one end of the conduit away from the water pump to the side surface of the arc-shaped cleaning surface (6); A third motor (22) is fixedly connected to the side surface of the horizontal fixed block (10), a rotating shaft is fixedly connected to the output end of the third motor (22), and a shielding block (8) is fixedly connected to the outer surface of the rotating shaft; The first motor, the second motor, the third motor and the camera are electrically connected to the central controller respectively; the central controller is connected to a large-screen display system.
2. A coal handling equipment monitoring system for a thermal power plant according to claim 1, characterized in that: The input end of the fan is in communication with the filter plate (21), and a movable notch (11) is provided on the side surface of the horizontal fixed block (10).
3. A coal handling equipment monitoring system for a thermal power plant according to claim 1, characterized in that: The upper surface of the water tank (15) is provided with a water inlet (7), and the number of the arc-shaped cleaning surfaces (6) is two and they are distributed on the left and right.
4. A coal handling equipment monitoring system for a thermal power plant according to claim 1, characterized in that: The first motor (9) is slidably connected to a horizontal fixing block (10); a lateral support rod (16) is fixedly connected to a side surface of the horizontal fixing block (10); and a threaded hole is provided on the lateral support rod (16).
5. A coal handling equipment monitoring system for a thermal power plant according to claim 1, characterized in that: The air outlet holes (18) are multiple in number and distributed vertically.
6. A coal handling equipment monitoring system for a thermal power plant according to claim 1, characterized in that: The side surface of the shielding block (8) contacts the right arc-shaped cleaning surface (6), and a gap is formed between the shielding block (8) and the horizontal fixing block (10).