Movable blending batch truck
By designing a mobile mixing and uniform feed truck, integrating silo, weighing, conveying and mixing devices, the problems of poor mobility and low accuracy of the fixed feeding system are solved, efficient and uniform raw material mixing is achieved, and the stability of ore raw materials and the quality of sintered ore are improved.
Patent Information
- Application Number
- CN202421230046.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, the port iron ore batching system has a fixed structure, poor mobility, low batching accuracy, and poor mixing effect, which cannot effectively improve the stability of ore raw material components.
A mobile mixing and mixing vehicle is designed, integrating the vehicle body, multiple silos, weighing devices, conveying devices and mixing devices. The bottom of the vehicle body is equipped with a walking wheel, which can move freely and receive and mix different raw materials in different scenarios.
It improves the mobility and applicability of the batching system, realizes accurate measurement and uniform mixing of different raw materials, significantly improves the stability of ore raw materials, and improves the quality of sintered ore and iron products.
Smart Images

Figure CN222777992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a mixing and batching vehicle, in particular to a mobile batching vehicle for mixing iron ore at a port, belonging to the technical field of ironmaking raw material equipment. Background Art
[0002] In the prior art, the technical and economic indicators of blast furnace ironmaking are closely related to the stability of raw material composition. Production practice shows that the fluctuation of the grade of iron-containing raw materials is reduced by 0.1%, the fuel consumption of sintering production is reduced by 0.6% to 1.2%, the output of sintered ore is increased by 0.28%, the output of pig iron is increased by 0.3% to 0.6%, the coke ratio into the furnace is reduced by 0.2% to 0.46%, the amount of iron slag is reduced by 0.46%, and the amount of furnace dust is reduced by 0.8%. However, the ore raw materials of steel mills at present are often of various types, with large fluctuations in composition and particle size due to different sources and varieties, as well as the unstable composition of mine products, and the stability of raw material composition is poor. The iron ore raw materials received at the port can be mixed to improve the stability of the raw material composition before the smelting process is carried out, which can effectively improve the technical and economic indicators of blast furnace ironmaking.
[0003] The existing coastal ports have a very large capacity to accept iron ore raw materials, but their functions are mainly the loading, unloading, storage and shipment of iron ore. In recent years, the ore mixing implemented in some ports has been limited to the use of simple forklifts to mix materials, or the use of two stackers to take out two different grades of iron ore from two stockpiles according to the designed hourly flow rate, and then transfer them to the third stacker with a belt conveyor, and mix the two raw materials on the third stockpile. This mixing method is called coarse mixing, which has few mixed ore types, poor mixing effect, and uneven mixture composition. If the factory does not perform pre-mixing treatment when using it, it will affect the stability of the sintered ore composition and cause a decline in blast furnace indicators.
[0004] Chinese patent CN 108946205 A discloses a port-based iron ore batching and mixing system, wherein the feeding system and the stacking system are arranged on the ground, and the batching system is arranged below the ground; the feeding system includes a belt conveyor feeding system and / or a car feeding system; the belt conveyor feeding system or the car feeding system is connected to the iron ore raw material storage system of the port; the batching system includes: a plurality of batching bins, which are located below the ground level; each batching bin is equipped with a feeder and an electronic belt scale; the feeder is arranged below the batching bin, and the feed port of the feeder is connected to the discharge port of the batching bin; the electronic belt scale is arranged below the discharge port of the feeder; the belt conveyor is arranged below the discharge end of all electronic belt scales; a PCL controller, the feeder and the electronic belt scale are electrically connected to the PCL controller respectively; the stacking system includes a stacker, and the receiving end of the stacker is connected to the discharge end of the conveying belt conveyor in the batching system. Due to the poor mobility of the system, the operating range is fixed after the production line is built, the operating range is small, and the work efficiency is low. It is impossible to accurately measure the amounts of a variety of different raw materials. When mixing the materials at the port, the batching accuracy is low and the mixing effect is poor, which cannot effectively improve the stability of the ore raw material composition.
[0005] In the prior art, the batching of port iron ore is processed by a simple mixing method, which results in uneven batching and affects the subsequent application process and products of the iron ore. Moreover, the existing batching systems are all fixed and can only be batched at fixed locations, which greatly reduces the applicability of the batching system. Utility Model Content
[0006] In view of the technical problem that the batching system in the prior art is a fixed structure, the utility model provides a mobile mixing and batching vehicle that can move freely and integrates weighing and mixing. The utility model is a mobile mixing and batching vehicle, which includes a vehicle body, a silo, a weighing device, and a conveying device. The bottom of the vehicle body is provided with running wheels. It can move freely to different scenes to receive materials, and then accurately measure the amount of each different raw material, and then mix and discharge the materials after measurement. The batching vehicle of the utility model can reduce the external dimensions of the batching system body, and has a simple and reasonable structure, which can improve the maneuverability and applicability of the batching system. It can be widely used in the batching of port iron ore raw materials to improve the stability of the product.
[0007] According to another technical purpose of the utility model, in order to solve the technical problem of uneven mixing of different mineral materials in the batching system in the prior art, the batching vehicle provided by the utility model is further provided with a mixing device or a drum mixing and lifting device, which mixes mineral materials of different compositions and different particle sizes through the mixing device or the drum mixing and lifting device, thereby improving the uniformity of the materials after batching, ensuring the subsequent application process of the iron ore materials, and further ensuring the quality of the sintered ore and the quality of the iron products.
[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0009] A mobile mixing and batching vehicle, comprising a vehicle body, a plurality of silos, a weighing device, and a conveying device. The silos, the weighing device, and the conveying device are all arranged on the vehicle body. Traveling wheels are arranged at the bottom of the vehicle body. A weighing device is arranged below the discharge port of the silo. The conveying device is arranged below the weighing device. The number of the silos is 2-20, preferably 3-10.
[0010] Preferably, the conveying device is a belt conveyor. The belt conveyor includes a horizontal section and a lifting section. The horizontal section of the belt conveyor is located below the weighing device. The batching vehicle also includes a mixing device. The end of the lifting section of the belt conveyor is connected to the feed port of the mixing device.
[0011] Preferably, the lifting section and the horizontal section of the belt conveyor form a slope, and the slope is 10°-60°; preferably 15-45°.
[0012] Preferably, a support wheel is provided at the connection between the lifting section and the horizontal section of the belt conveyor.
[0013] Preferably, the batching vehicle further comprises a cylindrical mixing and lifting device. The cylindrical mixing and lifting device is a "Z"-shaped structure, comprising a feeding section, a mixing and lifting section and a discharging section, and the feeding section, the mixing and lifting section and the discharging section are all inclined structures. Among them, the feeding port of the feeding section is connected to the end of the conveying device. One end of the mixing and lifting section is connected to the feeding section, and the other end is connected to the discharging section. The feeding section and the mixing and lifting section, and the mixing and lifting section and the discharging section are all connected through bearings. The mixing and lifting section comprises a cylindrical shell, a spiral blade, and a driving roller. The spiral blade is arranged inside the cylindrical shell in a spiral ascending shape. The driving roller is arranged outside the cylindrical shell and drives the cylindrical shell to rotate.
[0014] Preferably, along the material direction, the plurality of silos are respectively arranged on both sides of the longitudinal axis of the vehicle body, namely, a left silo and a right silo. The discharge ports of the plurality of left silos are biased toward the outside of the vehicle body. The discharge ports of the plurality of right silos are biased toward the inside of the vehicle body. The discharge ports of the left silo and the right silo are staggered.
[0015] Preferably, the weighing device is a belt scale. A belt scale is provided below the discharge ports of the plurality of left silos and right silos. The discharge port of the belt scale is located above the conveying device.
[0016] Preferably, the conveying device is arranged on one side of the longitudinal axis of the vehicle body. The belt scales below the right silo discharge port are perpendicular to the running direction of the conveying device, and the belt scales below the left silo discharge port are parallel to the running direction of the conveying device.
[0017] Preferably, the belt scales (301) below the adjacent left silo run in opposite directions.
[0018] Preferably, the mobile mixing and batching vehicle further comprises a vibrator and a discharge control valve. The vibrator is arranged on the outer wall of the silo. The discharge port of the silo is provided with a discharge control valve.
[0019] Preferably, the mobile mixing and batching vehicle further comprises a supporting mechanism. The supporting mechanism is arranged on both sides of the transverse axis of the vehicle body. The number of the supporting mechanisms is multiple.
[0020] Preferably, the bottom of the supporting mechanism is a retractable jack.
[0021] Preferably, the mobile mixing and batching vehicle further comprises a dust suppression and moisture control device, which is arranged on the top of the silo.
[0022] The mobile mixing and batching vehicle also includes a first component and a particle size detection device. The first component and the particle size detection device are arranged at the discharge port of the mixing device or the discharge port of the discharge section of the cylindrical mixing and lifting device.
[0023] The mobile mixing and batching vehicle also includes a second component and a particle size detection device. The second component and the particle size detection device are arranged in the silo.
[0024] Preferably, the mobile mixing and batching vehicle further comprises a material level detection device, which is arranged in the material bin.
[0025] Preferably, the mobile mixing and batching vehicle further comprises a bulk material cleaning device, which is arranged below the conveying device.
[0026] Preferably, the mobile mixing and batching vehicle further comprises a driving device, which is respectively connected to and drives the weighing device, the conveying device, the running wheels, the mixing device, the driving rollers, the vibrator, the discharge control valve, the dust suppression and moisture control device, and the bulk material cleaning device.
[0027] Preferably, the mobile mixing and batching vehicle further comprises a control system. The control system is respectively connected to the weighing device, the conveying device, the running wheel, the mixing device, the driving roller, the vibrator, the discharge control valve, the dust suppression and moisture control device, the first component and particle size detection device, the second component and particle size detection device, the material level detection device, the bulk material cleaning device, and the driving device. The control system controls the driving device to operate the weighing device, the conveying device, the running wheel, the mixing device, the driving roller, the vibrator, and the bulk material cleaning device. According to the detection results of the first component and particle size detection device and the second component and particle size detection device, the control system controls the opening of the discharge control valve, the dust suppression and moisture control device. According to the material level in the silo detected by the material level detection device, the control system controls whether to transport materials into the silo.
[0028] Preferably, the mobile mixing and batching vehicle further comprises a discharge hopper. The discharge hopper is arranged on a belt conveyor. The mixing device is arranged at the rear of the vehicle body and is located on the opposite side of the belt conveyor at the rear of the vehicle body. The discharge port of the belt conveyor is connected to the feed port of the discharge hopper, and the discharge port of the discharge hopper is connected to the feed port of the mixing device.
[0029] Preferably, the mobile mixing and batching vehicle further comprises a belt-pressing wheel. The belt-pressing wheel is arranged on the belt conveyor and is located at a slope position of the belt conveyor.
[0030] Preferably, the mobile mixing and batching vehicle further comprises a discharge port, which is arranged at the rear of the vehicle body and below the discharge port of the mixing device.
[0031] Preferably, the mobile mixing and batching vehicle further comprises a stacker, which is arranged at the rear of the vehicle body, and a feed end of the stacker extends into a discharge port and is located below a discharge port of the mixing device.
[0032] Preferably, the mobile mixing and batching vehicle further comprises a driving device and a control device. The driving device is arranged at the rear of the vehicle body and between the mixing device and the left silo. Along the material flow, the control device is arranged at the top of the vehicle body and upstream of the left silo.
[0033] Preferably, the driving device is a motor.
[0034] Preferably, the mobile mixing and batching vehicle further comprises a material level detection device provided on each material bin, including a high material level detection device and a low material level detection device.
[0035] Preferably, the mobile mixing and batching vehicle also includes a micro-mist dust suppression device arranged around the silo, the micro-mist dust suppression device includes a plurality of nozzles and a lifting rod, and a lifting slide is arranged on the steel support legs supporting the silo, and the lifting rod of the micro-mist dust suppression device can be lifted and lowered on the lifting slide.
[0036] Preferably, the mobile mixing and batching vehicle further includes a rear walking observation device arranged at the upper part of the outer side of the control room, and a front walking observation device arranged at the upper part of the outer side of the discharge hopper, and the front walking observation device and the rear walking observation device are electrically connected to the control room.
[0037] Preferably, the mobile mixing and batching vehicle further comprises a component and particle size detection device arranged below the discharge port of the mixing device.
[0038] Preferably, the mobile mixing and batching vehicle further comprises a bulk material cleaning device arranged below the conveying device, and the bulk material cleaning device comprises a driving device and a circulating chain.
[0039] Preferably, the running wheel can be a universal wheel or a tire, the running wheel is connected to the driving device, and the driving device is electrically connected to the control room.
[0040] The utility model provides a mobile mixing and batching vehicle. In the existing technology, a simple forklift is used for mixing, or two stackers are used to mix 2-3 kinds of raw materials. The mixed ore types are few, the mixing effect is poor, and the mixed material composition is uneven. If the factory does not perform mixing and pre-batch treatment when using it, it will affect the stability of the sintered ore composition and cause the blast furnace indicators to decline.
[0041] In view of the technical problem that the batching systems in the prior art are all fixed structures and cannot be moved, the utility model integrates the silo, weighing device and mixing device on a movable vehicle body. The bottom of the vehicle body is provided with running wheels, which can realize the free movement at the port to receive raw materials of different species, and after weighing the materials with the weighing device, the materials of different types (particle size, iron content, moisture content, etc.) are mixed, thereby improving the batching accuracy and the mixing effect.
[0042] In view of the problem in the prior art that the batching of port iron ore is merely simple mixing, resulting in poor uniformity of the material discharged from the batching system, which affects the subsequent sintering process of the iron ore, the utility model adopts reasonable arrangement of silos, mixing devices or cylindrical mixing and lifting devices and other components to achieve uniform mixing of iron minerals in a variety of different silos, so that the material discharged from the batching vehicle has good uniformity and can be directly used in the sintering process, thereby ensuring the quality of the iron products.
[0043] In the utility model, the device includes a vehicle body, a silo, a weighing device, and a conveying device. A movable running wheel is arranged at the bottom of the vehicle body (the running wheel has the function of changing direction and turning in addition to moving forward and backward, and the running wheel is a wheel or a universal wheel), and the vehicle body is driven to move by the running wheel so as to receive raw materials in different scenes. The silo is arranged above the vehicle body. Among them, along the direction of the material, the discharge port of the weighing device is connected to the conveying device. After accurate weighing and metering by the weighing device, the raw materials to be mixed are distributed and then sent to the conveying device. On the one hand, the design of the silo, the weighing device, and the conveying device on the vehicle body improves the maneuverability of the entire batching system. On the other hand, a weighing device is arranged between the silo and the bottom plate of the vehicle body. The raw materials are weighed and accurately measured by the weighing device, and then sent to the mixing device or the cylindrical mixing and lifting device for mixing through the conveying device to meet the precise batching and mixing of the materials.
[0044] In the utility model, a plurality of silos are arranged in the middle front part of the vehicle body along the direction of the materials (the number of silos can be increased according to actual needs), and a vibrator is arranged on the outer wall of the silo discharge port. The vibrator ensures smooth unloading of the materials. At the same time, a discharge control valve is arranged at the silo discharge port, and the opening of the discharge port is adjusted by the discharge control valve.
[0045] The multiple silos in the utility model are respectively arranged on both sides of the longitudinal axis of the vehicle body (the length direction of the vehicle body), that is, they include the left silo and the right silo, and the number of the left silo and the right silo is also multiple. The discharge ports of the left silo and the right silo are staggered. The discharge port of the left silo is biased toward the outside of the vehicle body, that is, biased toward the top of the weighing device, and the discharge port of the right silo is biased toward the inside of the vehicle body, that is, biased toward the location of the weighing device. This arrangement is convenient and frees up space for the arrangement of the weighing device. The height of the silo can be freely designed. If the silo is loaded by a forklift, the height of the silo is controlled within 3.2-3.5m, because the height is too low and the silo volume is too small. After the height exceeds 3.5m, it is difficult for conventional forklifts to deliver materials into the silo (the arm height of the general forklift in the port is 3.5m). If the silo is loaded by a heightening machine (stacker), the height of the silo is greater than 3.5m. The larger the silo height, the larger the capacity.
[0046] In the utility model, the weighing device is a belt scale, including weighing and short-distance conveying functions. From top to bottom, a silo, a belt scale, and a conveying device are arranged on the vehicle body in sequence. Among them, a belt scale is arranged below the discharge port of the plurality of left silos and right silos (wherein the belt scale has a length of more than 2.5m), and the conveying device is arranged on one side of the transverse axis of the vehicle body, for example, on the left side. The belt scales under the two adjacent silos on the left run in opposite directions. The belt scale under the right silo is arranged perpendicular to the running direction of the conveying device. After the materials in the right silo are discharged to the tail of the belt scale, they are transported to the conveying device through the belt scale, and the mass of the transported materials is weighed at the same time. Among them, along the direction of the materials, the conveying device in the front and middle part of the vehicle body is arranged horizontally, and a slope is formed between the conveying device at the rear of the vehicle body and the bottom plate of the vehicle body. In order to ensure that the materials on the conveying device belt will not slide down, the slope is 10°-60°, and a belt pressure wheel is arranged above the belt where the conveying device starts to climb to prevent the belt from being vacated. In the utility model, the belt scale can be fixed to the vehicle body through legs. The weighing accuracy of the belt scale can be ensured by the reasonable arrangement of the positions of the silo, conveyor and belt scale. When used for batching and mixing of port materials, the batching accuracy is high and the mixing effect is good, which can effectively improve the stability of the ore raw material composition.
[0047] In the utility model, the device also includes a support mechanism. Support mechanisms are provided on both sides of the transverse axis of the vehicle body. There are multiple support mechanisms (the number of support mechanisms can be increased according to actual needs). The left silo and the right silo are both fixed on the top of the vehicle body through the support mechanism, and the bottom of the support mechanism is a retractable jack. When the device is moved to the target position, the support bottom plate is placed on the ground for support through the telescopic rod of the jack, which can improve the stability of the device. When the loader is loading the silo during operation, the device can also maintain a high stability.
[0048] In the utility model, the device also includes a discharge hopper, a discharge port and a stacker. The discharge hopper is arranged at the discharge port of the conveying device. The mixing device is arranged at the rear of the vehicle body and is located on the opposite side of the conveying device at the rear of the vehicle body. The discharge port of the conveying device is connected to the feed port of the discharge hopper, and the discharge port of the discharge hopper is connected to the feed port of the mixing device. The discharge port is arranged at the rear of the vehicle body, and the vehicle body below the mixing device is provided with a notch as the discharge port. The discharge port is used for overlapping the stacker. The stacker extends through the discharge port to below the discharge port of the mixing device, and is used to receive the material mixed by the mixing device.
[0049] In the utility model, the device also includes a driving device and a control device. The driving device is a motor, and the travel wheels are driven by the driving device. Along the direction of the material, the control device is arranged on the top of the vehicle body, upstream of the left silo, and the control device is used to control the travel of the vehicle body and the operation of the equipment. The control device controls the movement of the device, adjusts the auxiliary support mechanism to make its supporting bottom plate fall to the ground, and the device is stable. The raw materials from the port are loaded into the silo by the loader (the same raw materials are loaded in the same silo), and the materials from each silo are unloaded to the belt scale, measured by the belt scale and then transferred to the conveying device. The raw materials in different silos are transferred to the mixing device through the conveying device, mixed evenly, and then unloaded to the stacker. After the stacker builds the material pile, the support mechanism is folded, and the driving device drives the travel wheels of the vehicle body to transfer the entire device to the next operation point.
[0050] In the utility model, the silo is used to hold the iron ore raw materials, and the multiple silos are used to hold the iron ore raw materials with different particle sizes, different iron grades or different moisture contents. A weighing device is provided below the discharge port of each silo, and the weighing device is used to weigh the iron ore raw materials discharged from different silos, so as to achieve the matching of different iron ore raw materials. The conveying device is used to convey the iron ore raw materials discharged from different silos and uniformly convey them to the next centralized component (mixing device or cylindrical mixing and lifting device). The silo, weighing device and conveying device are all independently arranged on the vehicle body.
[0051] In the present invention, the number of silos is 2-20, preferably 3-10, and more preferably 4-8, such as 4, 6, or 8.
[0052] In the first technical solution of the utility model, a combination of a belt conveyor and a mixing device is used to achieve the mixing of iron ore raw materials discharged from different silos. After the iron ore raw materials discharged from different silos are measured by their respective weighing devices, they are conveyed to the mixing device through a unified belt conveyor for mixing, and the materials after uniform mixing are uniformly discharged and enter the next process.
[0053] As a preferred method, since the mixed materials generally need to be transported by vehicles, and the vehicles have a certain height, the belt conveyor is designed to include a horizontal section and a lifting section. The horizontal section is used to receive the materials discharged from each silo, and the lifting section is used to lift the materials and transport them to the mixing device. The belt conveyor is composed of a belt and a driving roller.
[0054] In the second technical solution of the utility model, in order to solve the problem of uniform mixing of different iron ore raw materials, the utility model proposes a new cylindrical mixing and lifting device, which can simultaneously achieve the functions of lifting and mixing, and realize two different functions in one device. With a spiral ascending structure, after the iron ore raw materials discharged from different silos pass through the cylindrical mixing and lifting device, the materials are rolled in the cylindrical mixing and lifting device while being lifted, so as to achieve the effect of uniform mixing.
[0055] In the utility model, the cylindrical mixing and lifting device is a "Z"-shaped structure, including a feeding section, a mixing and lifting section and a discharging section, and the feeding section, the mixing and lifting section and the discharging section are all inclined structures. Among them, the feeding port of the feeding section is connected to the end of the conveying device. One end of the mixing and lifting section is connected to the feeding section, and the other end is connected to the discharging section. The feeding section connects the conveying device and the mixing and lifting section. The iron ore materials from different silos on the conveying device (belt conveyor) enter the cylindrical mixing and lifting device through the feeding section. The mixing and lifting section is provided with a spiral rising spiral blade. The bottom end of the spiral blade rolls up the material in the feeding section. The spiral blade rotates with the cylindrical shell, and the rolled material rises with the spiral blade; at the same time, the material rolls on the spiral blade, realizing the mixing of different iron ore raw materials. When reaching the top of the mixing and lifting section, since there is no spiral blade, the material automatically falls into the discharging section. After passing through the cylindrical mixing and lifting device, the different materials achieve the effect of uniform mixing, and at the same time, the height of the material is increased, which is convenient for transportation to the next process by vehicle. The feeding section, mixing and lifting section and discharging section are all inclined structures. The iron ore raw materials enter the inclined feeding section from the conveying device. The materials in the feeding section are lifted downward and upward to a certain height under the action of the spiral blades and then discharged through the discharging section of the inclined structure.
[0056] In the utility model, the feed section and the discharge section are fixed relative to the vehicle body, and the mixing and lifting section performs autorotational motion relative to the vehicle body. The feed section and the mixing and lifting section, as well as the mixing and lifting section and the discharge section are connected via bearings, thereby achieving seamless connection between the feed section and the mixing and lifting section, as well as between the mixing and lifting section and the discharge section, while ensuring the rotation of the mixing and lifting section. The mixing and lifting section includes a cylindrical shell, a spiral blade, and a driving roller. The spiral blade is arranged inside the cylindrical shell in a spiral ascending shape. The driving roller is arranged outside the cylindrical shell and drives the cylindrical shell to rotate. In addition, the cylindrical shell may be provided with one or more circles of gears, and the vehicle body may be provided with a driving gear, and the rotation of the cylindrical shell may be achieved by the cooperation of the driving gear and the gear on the cylindrical shell.
[0057] In the present invention, the feeding section, the mixing and lifting section and the discharging section can also be fixed structures (stationary) relative to the vehicle body. The mixing and lifting section includes a cylindrical shell, a drive shaft, and spiral blades. The drive shaft is arranged on the central axis of the cylindrical shell, and the spiral blades are arranged on the drive shaft. The drive shaft rotates under the action of the driving device, thereby driving the spiral blades to rotate, thereby lifting the material.
[0058] In the utility model, the cylindrical mixing and lifting device is arranged on the vehicle body, the driving roller is arranged on the vehicle body, the mixing and lifting section is supported by the driving roller, and the feeding section and the discharging section are directly fixed on the vehicle body.
[0059] In the utility model, the mobile mixing and batching vehicle also includes a dust suppression and moisture control device. The dust suppression and moisture control device plays two roles: one is to suppress dust when feeding into the silo, and the other is to adjust the moisture content of the material in the silo. Since dust is easily generated when feeding into the silo, the dust suppression effect is achieved by spraying water mist through the dust suppression and moisture control device. In addition, the material used in the sintering process has requirements for moisture content. The moisture content of the mixed material can be discharged through the first component and particle size detection device to detect the discharge port of the mixing device or the discharge port of the discharge section of the cylindrical mixing and lifting device, and the amount of water sprayed by the dust suppression and moisture control device is adjusted, thereby adjusting the moisture content of the mixed material.
[0060] In the utility model, the particle size of the mixed material discharged from the discharge port of the mixing device or the discharge port of the discharge section of the cylindrical mixing and lifting device is detected by the first component and the particle size detection device, the particle size of the material in each silo is detected by the second component and the particle size detection device, and the opening of the independent discharge control valve of each silo discharge port is adjusted to adjust the addition amount of materials with different particle sizes, thereby controlling the particle size of the material after uniform mixing.
[0061] In the present invention, the iron grade of the mixed material discharged from the discharge port of the mixing device or the discharge port of the discharge section of the cylindrical mixing and lifting device is detected by the first component and particle size detection device, the iron grade of the material in each silo is detected by the second component and particle size detection device, and the opening of the independent discharge control valve of each silo discharge port is used to adjust the addition amount of materials with different iron grades, thereby controlling the iron grade of the mixed material and ensuring the stability of the iron grade of the material delivered to the sintering process. Because for the sintering process, the higher the iron grade, the better, but the more stable the iron grade, the better. Through the first component and particle size detection device, the second component and particle size detection device, and the independent discharge control valve of each silo discharge port in the present invention, the stability of the iron grade of the material delivered to the sintering process can be ensured.
[0062] In the utility model, the material level detection device is used to monitor the height of the material level in the silo. The bulk material cleaning device is used to collect the materials scattered on the conveying device.
[0063] In the preferred embodiment of the utility model, when using the mobile mixing and batching vehicle of the utility model, the front walking observation device and the rear walking observation device are first opened, and the front and rear roads can be observed through the front walking observation device and the rear walking observation device, and then the driving of the walking wheel is started, and the steering and speed of the walking wheel are controlled according to the road conditions (which can be operated on site or remotely), and then the processing point is reached. The walking wheel is braked, and then the auxiliary support mechanism is turned on to fix the vehicle body. According to the feeding direction of the silo, the micro-mist dust suppression device on three sides of the silo is raised, and the micro-mist dust suppression device on one side is not raised for convenient feeding. When each silo starts to feed, the nozzle of the micro-mist dust suppression device is remotely controlled to open to suppress dust from flying out. When the silo is almost full, the high material level detection device sends a high material level signal to the control room, and the control room issues an instruction to slow down or suspend feeding; when the silo is almost empty, the low material level detection device sends a low material level signal to the control room, and the control room issues an instruction to speed up or start feeding. The belt scale under each silo transports various materials quantitatively to the conveying device below it. The conveying device transports various materials to a discharge hopper at a certain height. Various materials then enter the mixer below the discharge hopper for mixing. After mixing, the mixed materials enter the stacking machine for stacking. The composition and particle size detection device set below the mixer outlet detects the composition and particle size of the mixed materials. When the moisture content is high, the feedback signal is sent to the control room, and the control room starts the vibrator outside the silo to prevent the materials from sticking to the silo and causing blockage; when the moisture content is low, the feedback signal is sent to the control room, and the control room controls the water volume of the nozzle of the micro-fog dust suppression device so that the materials maintain a certain moisture content, which can increase the mixing effect; when the uniformity of the material composition is not good, such as the high content of a certain material, the feedback signal is sent to the control room, and the control room adjusts the belt scale under the corresponding silo to reduce the feeding amount, thus ensuring the uniformity of various materials. Alternatively, the conveying device transports various materials to the cylindrical mixing and lifting device, and various materials are mixed and lifted to a certain height in the cylindrical mixing and lifting device. The composition and particle size detection device set below the discharge port of the cylindrical mixing and lifting device detects the composition and particle size of the mixed material. When the water content is high, the feedback signal is sent to the control room, and the control room starts the vibrator outside the silo to prevent the material from sticking to the silo and causing blockage; when the water content is low, the feedback signal is sent to the control room, and the control room controls the water volume of the nozzle of the micro-fog dust suppression device to keep the material at a certain moisture content, which can increase the mixing effect; when the uniformity of the material composition is not good, such as the high content of a certain material, the feedback signal is sent to the control room, and the control room adjusts the belt scale under the corresponding silo to reduce the feeding amount, thus ensuring the uniformity of various materials. In the process of transporting materials by the conveying device, some bulk materials will fall on the bottom of the car with some space. The control room starts the driving device of the bulk material cleaning device to drive the chain to rotate. The chain scrapes the bulk materials to a place with a larger space for subsequent cleaning, thus avoiding bulk materials from polluting the environment or accumulating and causing obstruction of the conveying device.
[0064] In the present invention, the length of the vehicle body is 10-60m, preferably 15-50m, more preferably 20-40m. The width of the vehicle body is 2-10m, preferably 3-8m, more preferably 4-6m. The height of the silo is 2-8m, preferably 3-6m.
[0065] Compared with the prior art, the beneficial technical effects of the utility model are as follows:
[0066] 1. In the utility model, the silo, weighing device and mixing device are integrated on the mobile vehicle body, so that the vehicle can move freely in the port to receive raw materials in different scenarios, weigh materials and mix materials. The external dimensions of the device body are effectively reduced, and the mobility of the device is further improved. The mobility of the device is improved, and after the production line is built, the operation range is flexible, the operation range is large, and the work efficiency is high.
[0067] 2. In the utility model, the discharge ports of the left silo and the right silo are adjusted to free up space for the arrangement of the belt scale, thereby improving the efficiency of weighing, metering and transportation.
[0068] 3. In the utility model, multiple silos are set at the same time, and a belt scale is set under the silo to receive different raw materials, realize random mixing and temporary mixing. And the amount of each different raw material is accurately measured. When used for batching and mixing of port materials, the batching accuracy is high and the mixing effect is good, which can effectively improve the stability of the ore raw material composition.
[0069] 4. The utility model adopts the technical solution of "belt conveyor + mixing device" or "cylinder mixing and lifting device", which ensures the uniformity of mixing of iron ore raw materials in different silos, ensures the stable operation of the sintering process, and also ensures the quality of iron products. BRIEF DESCRIPTION OF THE DRAWINGS
[0070] Figure 1 This is a schematic diagram of the first structure of a mobile mixing and batching vehicle of the utility model.
[0071] Figure 2 This is a second structural schematic diagram of a mobile mixing and batching vehicle of the utility model.
[0072] Figure 3 The utility model is a structural schematic diagram of a mobile mixing and batching vehicle provided with a bulk material cleaning device.
[0073] Figure 4 The utility model is a top view of a mobile mixing and batching vehicle provided with four silos.
[0074] Figure 5 The utility model is a top view of a mobile mixing and batching vehicle provided with 6 silos.
[0075] Figure numerals: 1: vehicle body; 2: silo; 201: left silo; 202: right silo; 3: weighing device; 4: conveying device; 5: walking wheel; 6: mixing device; 7: cylinder mixing and lifting device; 701: feeding section; 702: mixing and lifting section; 70201: cylinder shell; 70202: spiral blade; 70203: driving roller; 703: discharging section; 8: vibrator; 9: unloading control valve; 10: supporting mechanism; 11: dust suppression and moisture control device; 12: bulk material cleaning device; 13: driving device; 14: control system. DETAILED DESCRIPTION
[0076] The technical solution of the utility model is illustrated below, and the scope of protection requested for the utility model includes but is not limited to the following embodiments. Example 1
[0077] like Figure 1 As shown, a mobile mixing and batching vehicle comprises a vehicle body 1, a plurality of silos 2, a weighing device 3, and a conveying device 4. The silos 2, the weighing device 3, and the conveying device 4 are all arranged on the vehicle body 1. A running wheel 5 is arranged at the bottom of the vehicle body 1. A weighing device 3 is arranged below the discharge port of the silo 2. The conveying device 4 is arranged below the weighing device 3. The number of the silos 2 is 2-20, preferably 3-10. Example 2
[0078] Repeat Example 1, wherein the conveying device 4 is a belt conveyor. The belt conveyor includes a horizontal section and a lifting section. The horizontal section of the belt conveyor is located below the weighing device 3. The batching vehicle also includes a mixing device 6. The end of the lifting section of the belt conveyor is connected to the feed port of the mixing device 6. The lifting section and the horizontal section of the belt conveyor form a slope of 30°. Example 3
[0079] like Figure 2As shown, Example 1 is repeated, except that the batching vehicle also includes a cylindrical mixing and lifting device 7. The cylindrical mixing and lifting device 7 is a "Z"-shaped structure, including a feeding section 701, a mixing and lifting section 702 and a discharging section 703, and the feeding section 701, the mixing and lifting section 702 and the discharging section 703 are all inclined structures. Among them, the feeding port of the feeding section 701 is connected to the end of the conveying device 4. One end of the mixing and lifting section 702 is connected to the feeding section 701, and the other end is connected to the discharging section 703. The feeding section 701 and the mixing and lifting section 702, and the mixing and lifting section 702 and the discharging section 703 are all connected through bearings. The mixing and lifting section 702 includes a cylindrical shell 70201, a spiral blade 70202, and a driving roller 70203. The spiral blade 70202 is arranged inside the cylindrical shell 70201 in a spiral ascending shape. The driving roller 70203 is arranged on the outside of the cylindrical shell 70201 and drives the cylindrical shell 70201 to rotate. Example 4
[0080] Example 2 is repeated, except that along the direction of the material, the plurality of silos are respectively arranged on both sides of the longitudinal axis of the vehicle body 1, namely, the left silo 201 and the right silo 202. The discharge ports of the plurality of left silos 201 are biased toward the outside of the vehicle body 1. The discharge ports of the plurality of right silos 202 are biased toward the inside of the vehicle body 1. The discharge ports of the left silo 201 and the right silo 202 are staggered. The weighing device 3 is a belt scale. A belt scale is arranged below the discharge ports of the plurality of left silos 201 and the right silo 202. The discharge port of the belt scale is located above the conveying device 4. The conveying device 4 is arranged on one side of the longitudinal axis of the vehicle body 1. The belt scales below the discharge ports of the plurality of right silos 202 are perpendicular to the running direction of the conveying device 4, and the belt scales below the discharge ports of the plurality of left silos 201 are parallel to the running direction of the conveying device 4. The belt scales 301 below the adjacent left silos 201 run in opposite directions. Example 5
[0081] Example 3 is repeated, except that along the direction of the material, the plurality of silos are respectively arranged on both sides of the longitudinal axis of the vehicle body 1, namely, the left silo 201 and the right silo 202. The discharge ports of the plurality of left silos 201 are biased toward the outside of the vehicle body 1. The discharge ports of the plurality of right silos 202 are biased toward the inside of the vehicle body 1. The discharge ports of the left silo 201 and the right silo 202 are staggered. The weighing device 3 is a belt scale. A belt scale is arranged below the discharge ports of the plurality of left silos 201 and the right silo 202. The discharge port of the belt scale is located above the conveying device 4. The conveying device 4 is arranged on one side of the longitudinal axis of the vehicle body 1. The belt scales below the discharge ports of the plurality of right silos 202 are perpendicular to the running direction of the conveying device 4, and the belt scales below the discharge ports of the plurality of left silos 201 are parallel to the running direction of the conveying device 4. The belt scales 301 below the adjacent left silos 201 run in opposite directions. Example 6
[0082] The embodiment 4 is repeated, except that the mobile mixing and batching vehicle further comprises a vibrator 8 and a discharge control valve 9. The vibrator 8 is arranged on the outer wall of the silo 2. The discharge port of the silo 2 is provided with a discharge control valve 9. Example 7
[0083] The embodiment 5 is repeated, except that the mobile mixing and batching vehicle further comprises a vibrator 8 and a discharge control valve 9. The vibrator 8 is arranged on the outer wall of the silo 2. The discharge port of the silo 2 is provided with a discharge control valve 9. Example 8
[0084] Example 6 was repeated, except that the lifting section and the horizontal section of the belt conveyor formed a slope of 22°. Example 9
[0085] Repeat Example 7, except that the mobile mixing and batching vehicle further includes a support mechanism 10. The support mechanisms 10 are arranged on both sides of the transverse axis of the vehicle body 1. The number of the support mechanisms 10 is 6. The bottom of the support mechanism 10 is a retractable jack. Example 10
[0086] Example 7 is repeated, except that the mobile mixing and batching vehicle further includes a dust suppression and moisture control device 11. The dust suppression and moisture control device 11 is arranged on the top of the silo 2. The mobile mixing and batching vehicle further includes a first component and a particle size detection device. The first component and the particle size detection device are arranged at the discharge port of the mixing device 6 or the discharge port of the discharge section 703 of the cylindrical mixing and lifting device 7. The mobile mixing and batching vehicle further includes a second component and a particle size detection device. The second component and the particle size detection device are arranged in the silo 2. Embodiment 11
[0087] The embodiment 7 is repeated, except that the mobile mixing and batching vehicle further includes a material level detection device. The material level detection device is arranged in the material bin 2. Example 12
[0088] The embodiment 6 is repeated, except that the mobile mixing and batching vehicle further comprises a bulk material cleaning device 12. The bulk material cleaning device 12 is arranged below the conveying device 4. Embodiment 13
[0089] The embodiment 11 is repeated, except that the mobile mixing and batching vehicle further comprises a driving device 13. The driving device 13 is respectively connected to and drives the weighing device 3, the conveying device 4, the traveling wheel 5, the mixing device 6, the vibrator 8, the discharge control valve 9, the dust suppression and moisture control device 11, and the bulk material cleaning device 12. Embodiment 14
[0090] Example 12 is repeated, except that the mobile mixing and batching vehicle further includes a driving device 13. The driving device 13 is respectively connected to and drives the weighing device 3, the conveying device 4, the walking wheel 5, the driving roller 70203, the vibrator 8, the discharge control valve 9, the dust suppression and moisture control device 11, and the bulk material cleaning device 12. Embodiment 15
[0091] Example 13 is repeated, except that the mobile mixing and batching vehicle further includes a control system 14. The control system 14 is respectively connected to the weighing device 3, the conveying device 4, the running wheel 5, the mixing device 6, the vibrator 8, the discharge control valve 9, the dust suppression and moisture control device 11, the first component and particle size detection device, the second component and particle size detection device, the material level detection device, the bulk material cleaning device 12, and the driving device 13. The control system 14 controls the driving device 13 to operate the weighing device 3, the conveying device 4, the running wheel 5, the mixing device 6, the vibrator 8, and the bulk material cleaning device 12. According to the detection results of the first component and particle size detection device and the second component and particle size detection device, the control system 14 controls the opening of the discharge control valve 9 and the dust suppression and moisture control device 11. According to the material level in the silo 2 detected by the material level detection device, the control system 14 controls whether to convey materials into the silo 2. Example 16
[0092] Example 14 is repeated, except that the mobile mixing and batching vehicle further includes a control system 14. The control system 14 is respectively connected to the weighing device 3, the conveying device 4, the running wheel 5, the driving roller 70203, the vibrator 8, the unloading control valve 9, the dust suppression and moisture control device 11, the first component and particle size detection device, the second component and particle size detection device, the material level detection device, the bulk material cleaning device 12, and the driving device 13. The control system 14 controls the driving device 13 to operate the weighing device 3, the conveying device 4, the running wheel 5, the driving roller 70203, the vibrator 8, and the bulk material cleaning device 12. According to the detection results of the first component and particle size detection device and the second component and particle size detection device, the control system 14 controls the opening of the unloading control valve 9 and the dust suppression and moisture control device 11. According to the material level in the silo 2 detected by the material level detection device, the control system 14 controls whether to convey materials into the silo 2.
Claims
1. A mobile mixing and batching vehicle, characterized in that: The batching vehicle comprises a vehicle body (1), a plurality of silos (2), a weighing device (3), and a conveying device (4); the silos (2), the weighing device (3), and the conveying device (4) are all arranged on the vehicle body (1), and a running wheel (5) is arranged at the bottom of the vehicle body (1); a weighing device (3) is arranged below the discharge port of the silo (2); and the conveying device (4) is arranged below the weighing device (3); the number of the silos (2) is 2-20.
2. The mobile mixing and batching vehicle according to claim 1, characterized in that: The number of the silos (2) is 3-10.
3. The mobile mixing and batching vehicle according to claim 1, characterized in that: The conveying device (4) is a belt conveyor; the belt conveyor comprises a horizontal section and a lifting section, and the horizontal section of the belt conveyor is located below the weighing device (3); the batching vehicle also comprises a mixing device (6); the end of the lifting section of the belt conveyor is connected to the feed port of the mixing device (6).
4. The mobile mixing and batching vehicle according to claim 3 is characterized in that: The lifting section and the horizontal section of the belt conveyor form a slope, and the slope is 10°-60°.
5. The mobile mixing and batching vehicle according to claim 3 is characterized in that: A supporting wheel is provided at the connection between the lifting section and the horizontal section of the belt conveyor.
6. The mobile mixing and batching vehicle according to claim 3, characterized in that: The batching vehicle further comprises a cylindrical mixing and lifting device (7); the cylindrical mixing and lifting device (7) is a "Z"-shaped structure, comprising a feeding section (701), a mixing and lifting section (702) and a discharging section (703), and the feeding section (701), the mixing and lifting section (702) and the discharging section (703) are all inclined structures; wherein the feeding port of the feeding section (701) is connected to the end of the conveying device (4); one end of the mixing and lifting section (702) is connected to the feeding section (701), and the other end is connected to the discharging section (703). The feeding section (701) and the mixing and lifting section (702), as well as the mixing and lifting section (702) and the discharging section (703) are all connected via bearings; the mixing and lifting section (702) comprises a cylindrical shell (70201), a spiral blade (70202), and a driving roller (70203); the spiral blade (70202) is arranged inside the cylindrical shell (70201) in a spiral ascending shape; the driving roller (70203) is arranged outside the cylindrical shell (70201) and drives the cylindrical shell (70201) to rotate.
7. The mobile mixing and batching vehicle according to any one of claims 1 to 6, characterized in that: Along the material flow direction, the plurality of silos are respectively arranged on both sides of the longitudinal axis of the vehicle body (1), namely, a left silo (201) and a right silo (202); the discharge ports of the plurality of left silos (201) are biased toward the outside of the vehicle body (1); the discharge ports of the plurality of right silos (202) are biased toward the inside of the vehicle body (1); the discharge ports of the left silo (201) and the right silo (202) are staggered.
8. The mobile mixing and batching vehicle according to claim 7, characterized in that: The weighing device (3) is a belt scale; a belt scale is provided below the discharge ports of the plurality of left silos (201) and right silos (202), and the discharge ports of the belt scales are located above the conveying device (4).
9. The mobile mixing and batching vehicle according to claim 8, characterized in that: The conveying device (4) is arranged on one side of the longitudinal axis of the vehicle body (1); a plurality of belt scales below the discharge port of the right silo (202) are perpendicular to the running direction of the conveying device (4), and a plurality of belt scales below the discharge port of the left silo (201) are parallel to the running direction of the conveying device (4).
10. The mobile mixing and batching vehicle according to claim 9, characterized in that: The belt scale (301) below the adjacent left silo (201) runs in the opposite direction.
11. The mobile mixing and batching vehicle according to any one of claims 1-5 and 8-10, characterized in that: The mobile mixing and batching vehicle further comprises a vibrator (8) and a discharge control valve (9); the vibrator (8) is arranged on the outer wall of the silo (2); the discharge control valve (9) is arranged at the discharge port of the silo (2); and / or The mobile mixing and batching vehicle further comprises a support mechanism (10); the support mechanism (10) is arranged on both sides of the transverse axis of the vehicle body (1); and the number of the support mechanisms (10) is plural.
12. The mobile mixing and batching vehicle according to claim 6, characterized in that: The mobile mixing and batching vehicle further comprises a vibrator (8) and a discharge control valve (9); the vibrator (8) is arranged on the outer wall of the silo (2); the discharge control valve (9) is arranged at the discharge port of the silo (2); and / or The mobile mixing and batching vehicle further comprises a support mechanism (10); the support mechanism (10) is arranged on both sides of the transverse axis of the vehicle body (1); and the number of the support mechanisms (10) is plural.
13. The mobile mixing and batching vehicle according to claim 7, characterized in that: The mobile mixing and batching vehicle further comprises a vibrator (8) and a discharge control valve (9); the vibrator (8) is arranged on the outer wall of the silo (2); the discharge control valve (9) is arranged at the discharge port of the silo (2); and / or The mobile mixing and batching vehicle further comprises a support mechanism (10); the support mechanism (10) is arranged on both sides of the transverse axis of the vehicle body (1); and the number of the support mechanisms (10) is plural.
14. The mobile mixing and batching vehicle according to claim 11, characterized in that: The bottom of the supporting mechanism (10) is a retractable jack.
15. The mobile mixing and batching vehicle according to claim 12, characterized in that: The bottom of the supporting mechanism (10) is a retractable jack.
16. The mobile mixing and batching vehicle according to claim 13, characterized in that: The bottom of the supporting mechanism (10) is a retractable jack.
17. The mobile mixing and batching vehicle according to claim 12, characterized in that: The mobile mixing and batching vehicle further comprises a dust suppression and moisture control device (11); the dust suppression and moisture control device (11) is arranged on the top of the silo (2); and / or The mobile mixing and batching vehicle further comprises a first component and particle size detection device; the first component and particle size detection device is arranged at the discharge port of the mixing device (6) or the discharge port of the discharge section (703) of the cylindrical mixing and lifting device (7); The mobile mixing and batching vehicle also includes a second component and a particle size detection device; the second component and the particle size detection device are arranged in the material bin (2).
18. The mobile mixing and batching vehicle according to any one of claims 1-6, 8-10, 13-17, characterized in that: The mobile mixing and batching vehicle further comprises a material level detection device; the material level detection device is arranged in the material bin (2); and / or The mobile mixing and batching vehicle further comprises a bulk material cleaning device (12); the bulk material cleaning device (12) is arranged below the conveying device (4).
19. The mobile mixing and batching vehicle according to claim 7, characterized in that: The mobile mixing and batching vehicle further comprises a material level detection device; the material level detection device is arranged in the material bin (2); and / or The mobile mixing and batching vehicle further comprises a bulk material cleaning device (12); the bulk material cleaning device (12) is arranged below the conveying device (4).
20. The mobile mixing and batching vehicle according to claim 11, characterized in that: The mobile mixing and batching vehicle further comprises a material level detection device; the material level detection device is arranged in the material bin (2); and / or The mobile mixing and batching vehicle also includes a bulk material cleaning device (12); the bulk material cleaning device (12) is arranged below the conveying device (4).
21. The mobile mixing and batching vehicle according to claim 12, characterized in that: The mobile mixing and batching vehicle further comprises a material level detection device; the material level detection device is arranged in the material bin (2); and / or The mobile mixing and batching vehicle also includes a bulk material cleaning device (12); the bulk material cleaning device (12) is arranged below the conveying device (4).
22. The mobile mixing and batching vehicle according to claim 21, characterized in that: The mobile mixing and batching vehicle also includes a driving device (13); the driving device (13) is respectively connected to and drives a weighing device (3), a conveying device (4), a running wheel (5), a mixing device (6), a driving roller (70203), a vibrator (8), a discharge control valve (9), a dust suppression and moisture control device (11), and a bulk material cleaning device (12).
23. The mobile mixing and batching vehicle according to claim 22, characterized in that: The mobile mixing and batching vehicle further comprises a control system (14); the control system (14) is respectively connected to the weighing device (3), the conveying device (4), the walking wheel (5), the mixing device (6), the driving roller (70203), the vibrator (8), the unloading control valve (9), the dust suppression and moisture control device (11), the first component and particle size detection device, the second component and particle size detection device, the material level detection device, the bulk material cleaning device (12), and the driving device (13); and: the control system (14) controls the driving device (13 ) controls the operation of the weighing device (3), the conveying device (4), the walking wheel (5), the mixing device (6), the driving roller (70203), the vibrator (8), and the bulk material cleaning device (12); based on the detection results of the first component and particle size detection device and the second component and particle size detection device, the control system (14) controls the opening of the discharge control valve (9) and the dust suppression and moisture control device (11); based on the material level in the silo (2) detected by the material level detection device, the control system (14) controls whether to convey materials into the silo (2).
Citation Information
Patent Citations
Ore distributing and mixing system based on ports
CN108946205A