Multi-channel ceramic raw material efficient homogenizing device
By adopting the design of multi-channel batch control and separation mechanism in the ceramic homogenization device, the problems of overload operation of the equipment and blockage of the feed port are solved, and efficient homogenization and effective recycling of raw material dust are achieved.
Patent Information
- Application Number
- CN202420566302.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing ceramic homogenization devices may easily lead to overload operation of the equipment and blockage of the feed port when the feed volume is not controlled at the time, affecting the homogenization efficiency.
A multi-channel ceramic raw material efficient homogenization device is designed, and the batch control method of four feed pipes and control hopper is adopted. The raw materials are blown by high-speed fans to perform diverting control, avoiding the large collection of raw materials, and combining the motor and the opposite screw rack to achieve rapid processing and discharge of raw materials.
The amount of raw materials entering the homogenization cylinder is effectively limited, avoiding overload operation and blockage of feed pipes, improving the efficiency of raw materials homogenization, and reducing the waste of raw material dust through the separation mechanism.
Smart Images

Figure CN222778023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ceramic processing, in particular to a multi-channel ceramic raw material efficient homogenization device. Background Art
[0002] Ceramic raw material homogenization refers to the mixing and adjustment of ceramic raw materials to ensure the uniformity and stability of their composition and properties. This process usually involves mixing raw materials of different types and particle sizes together to achieve the desired chemical composition and physical properties. Existing devices generally use homogenization equipment to batch process raw materials when performing ceramic homogenization, that is, different raw materials are mixed together in a large amount. In this process, if there is a deviation in the control of the raw material feed amount, it is easy to cause the equipment to enter an overloaded state. At the same time, excessive raw material feed amount can easily cause the feed port to be blocked, affecting the homogenization efficiency.
[0003] Therefore, in order to solve the above problems, a multi-channel ceramic raw material efficient homogenization device is now developed, which can control the flow of feed and avoid the blockage of large amount of raw materials. Utility Model Content
[0004] In order to overcome the shortcomings that the existing devices generally use homogenizing equipment to process raw materials in batches, that is, different raw materials are mixed together in a large amount, and if there is a deviation in the control of the raw material feed amount in this process, it is easy to cause the equipment to enter an overloaded state. At the same time, excessive raw material feed amount is also easy to cause the feed port to be blocked, affecting the homogenization efficiency. The utility model provides a multi-channel ceramic raw material efficient homogenization device that can control the feed flow and avoid large-scale gathering and blockage of raw materials.
[0005] The technical solution of the utility model is as follows: a multi-channel ceramic raw material efficient homogenization device, including a support seat, there are two support seats, a collecting barrel is welded between the inner sides of the upper parts of the support seats, a homogenizing barrel is welded on the top of the collecting barrel, four feeding pipes are connected to the homogenizing barrel, a motor is installed on the front side of the collecting barrel by bolts, the motor output shaft is through-connected to the collecting barrel, opposing spiral frames are connected to the motor output shaft, the opposing spiral frames are rotatably connected to the collecting barrel, and a feeding mechanism is provided on the feeding pipes.
[0006] Preferably, the feeding mechanism includes a connecting pipe, and the connecting heads of the feeding pipes are all connected to the connecting pipes. There are four connecting pipes in total, and the connecting pipes are all connected to a control hopper. The outer ends of the connecting pipes are all connected to high-speed fans.
[0007] Preferably, a separation mechanism is further included, which includes an air outlet pipe, which is installed on the top of the homogenizing cylinder by bolts, and filter boxes are connected to both ends of the air outlet pipe, and a return pipe is connected between the filter box and the collecting cylinder.
[0008] Preferably, a discharge pipe is connected to the bottom of the collecting barrel.
[0009] Preferably, the feed pipes are provided with adapters.
[0010] Preferably, the control hopper is provided with a control valve.
[0011] By adopting the above technical solution, the beneficial effects of the utility model are:
[0012] 1. When homogenizing raw materials, four control hoppers are used to control the raw materials in batches, thereby limiting the amount of raw materials entering the homogenizing cylinder each time, and preventing a large amount of raw materials from gathering. The homogenizing cylinder can process quickly to avoid overload operation. At the same time, controlling the feed amount can also prevent the feed pipe from being blocked due to excessive raw materials, thereby improving the efficiency of raw material homogenization.
[0013] 2. The raw material dust carried in the air flow is guided through the air outlet pipe, so that the raw material dust passes through the filter box and the return pipe in turn, and finally returns to the collecting barrel, avoiding the waste of raw materials in the dust raising process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a three-dimensional structural sectional view of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the utility model.
[0017] Figure 4 It is a partial three-dimensional structural schematic diagram of the utility model.
[0018] Explanation of the reference numerals: 1_support seat, 2_collecting cylinder, 3_homogenizing cylinder, 4_feeding pipe, 5_motor, 6_opposing spiral racks, 7_feeding mechanism, 70_connecting pipe, 71_control hopper, 72_high-speed fan, 8_separation mechanism, 80_air outlet pipe, 81_filter box, 82_reflux pipe. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0020] Example 1
[0021] A multi-channel ceramic raw material efficient homogenization device, such as Figure 1 and Figure 2 As shown, it includes a support seat 1, there are two support seats 1, a collecting barrel 2 is welded between the inner sides of the upper parts of the support seats 1, a discharge pipe is connected to the bottom of the collecting barrel 2, a homogenizing barrel 3 is welded to the top of the collecting barrel 2, four feeding pipes 4 are connected to the homogenizing barrel 3, the feeding pipes 4 are used to feed the raw materials in batches, the feeding pipes 4 are all provided with adapters, a motor 5 is installed on the front side of the collecting barrel 2 by bolts, the output shaft of the motor 5 is rear-facing, the output shaft of the motor 5 is through-connected with the collecting barrel 2, the output shaft of the motor 5 is connected with an opposing spiral frame 6, the opposing spiral frame 6 is rotatably connected with the collecting barrel 2, and the feeding pipes 4 are provided with a feeding mechanism 7 for automatically conveying raw materials.
[0022] like Figure 1 and Figure 3 As shown, the feeding mechanism 7 includes a connecting pipe 70, and the connecting heads of the feed pipe 4 are all connected with the connecting pipes 70. There are four connecting pipes 70 in total, and the connecting pipes 70 are all connected with control hoppers 71. The control hoppers 71 are all provided with control valves, and the outer ends of the connecting pipes 70 are all connected with high-speed fans 72 for generating airflow.
[0023] It should be noted that when performing homogenization of ceramic raw materials, conventional operations generally feed the raw materials in a centralized manner, so that a large amount of raw materials are concentrated into the homogenization barrel 3. If too much material is fed into the homogenization barrel 3 at one time, the homogenization load of the machine will increase, resulting in a decrease in the homogenization efficiency. Therefore, the present device can be used for homogenization. First, different raw materials are placed in the control hopper 71 at one time, and the control valve is controlled so that the raw materials can enter the connecting pipe 70 in a quantitative manner each time. Then, the high-speed fan 72 is started, and the airflow generated by the high-speed fan 72 is used to blow the raw materials in the connecting pipe 70, so that the raw materials can enter the feed pipe 4 along the connecting pipe 70, and finally enter the homogenization barrel 3. This feeding method has limited feeding each time, and will not produce a large amount of raw materials. The homogenization barrel 3 can be processed quickly to avoid overload operation. After the raw material homogenization is completed, the raw materials in the homogenization barrel 3 will fall into the collecting barrel 2, and then the motor 5 is started to drive the opposing spiral frame 6 to rotate, so that the homogenized raw materials can be discharged.
[0024] Example 2
[0025] On the basis of Example 1, Figure 1 , Figure 3 and Figure 4 As shown, a separation mechanism 8 is also included, and the separation mechanism 8 includes an air outlet pipe 80, which is installed on the top of the homogenizing cylinder 3 by bolts. The left and right ends of the air outlet pipe 80 are connected to filter boxes 81 for filtering dust, and a return pipe 82 is connected between the filter box 81 and the collecting cylinder 2.
[0026] It should be noted that when the raw materials enter the homogenizing drum 3 in batches for processing, due to the weight of the raw materials themselves, dust will occur after colliding with the air inside the homogenizing drum 3. At this time, the airflow drives part of the raw material dust into the air outlet pipe 80. Under the guidance of the air outlet pipe 80, the dust enters the filter box 81 for filtration. The filtered dust will eventually return to the collecting drum 2 through the reflux pipe 82, avoiding waste of raw materials in the dust-raising process.
[0027] The above description is only an example of the implementation of the present invention and is not intended to limit the present invention. Any equivalent replacement made within the principle of the present invention shall be included in the protection scope of the present invention. The contents not elaborated in the present invention belong to the existing technology known to the technicians in this professional field.
Claims
1. A multi-channel ceramic raw material efficient homogenization device, characterized in that: The invention comprises a support seat (1), wherein there are two support seats (1), a collecting barrel (2) is welded between the inner sides of the upper parts of the support seats (1), a homogenizing barrel (3) is welded on the top of the collecting barrel (2), four feeding pipes (4) are connected to the homogenizing barrel (3), a motor (5) is installed on the front side of the collecting barrel (2) by bolts, the output shaft of the motor (5) is connected to the collecting barrel (2) in a through-type connection, an opposing spiral frame (6) is connected to the output shaft of the motor (5), the opposing spiral frame (6) is rotatably connected to the collecting barrel (2), and a feeding mechanism (7) is provided on each of the feeding pipes (4).
2. A multi-channel ceramic raw material efficient homogenization device according to claim 1, characterized in that: The feeding mechanism (7) comprises a connecting pipe (70), and the connecting heads of the feeding pipe (4) are all connected to the connecting pipes (70). There are four connecting pipes (70) in total, and the connecting pipes (70) are all connected to a control hopper (71). The outer ends of the connecting pipes (70) are all connected to a high-speed fan (72).
3. A multi-channel ceramic raw material efficient homogenization device according to claim 1, characterized in that: It also includes a separation mechanism (8), the separation mechanism (8) includes an air outlet pipe (80), the air outlet pipe (80) is installed on the top of the homogenizing cylinder (3) by means of bolts, the left and right ends of the air outlet pipe (80) are connected to filter boxes (81), and a return pipe (82) is connected between the filter box (81) and the collecting cylinder (2).
4. A multi-channel ceramic raw material efficient homogenization device according to claim 1, characterized in that: The bottom of the collecting barrel (2) is connected with a discharge pipe.
5. The multi-channel ceramic raw material efficient homogenization device according to claim 1, characterized in that: The feed pipes (4) are all provided with adapters.
6. A multi-channel ceramic raw material efficient homogenization device according to claim 2, characterized in that: The control hopper (71) is provided with a control valve.