Roll changing trolley device for sectional type leveler

By designing a segmented roller replacement device on the leveling machine, using flexible articulated structure and plate-type self-lubricating bearings, the problem of poor stability of the power system in the existing leveling machine roller replacement structure is solved, and the stable operation and cost reduction of the power system is achieved.

CN222778639UActive Publication Date: 2025-04-22TAIAN HUALU METALFORMING MACHINE TOOL
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Patent Information

Application Number
CN202421723849.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-22
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

Due to the rigid structure of the existing leveler roller replacement structure, the relative height of the roller system and the gear distribution box cannot be changed, and the power system must be designed as a mobile structure, resulting in high design costs and poor use stability.

Method used

A roll change device for a segmented leveling machine is designed. By installing the roll change vehicle on the roller system and the gear distribution box separately, and connecting it through a flexible articulated structure, the variableness of the roller system relative to the gear distribution box is achieved. The bottom surface of the gear distribution box roller replacement car is equipped with a plate-type self-lubricating bearing, which completes the connection between the spline shaft and the spline sleeve through sliding friction.

Benefits of technology

The position of the leveling motor power system is fixed, ensuring the stability of the transmission system, reducing the problem of design costs and unstable use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222778639U_ABST
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Abstract

The utility model belongs to the technical field of roller replacement of levelers, and particularly relates to a roller replacement trolley device for a sectional type leveler. The roll changing trolley device for the sectional type leveler comprises a rack, a roll system is installed on the rack and connected with a gear distribution box through a transmission shaft, and is characterized in that the roll system is arranged on a roll system roll changing trolley, the gear distribution box is arranged on a gear distribution box roll changing trolley, a first hinge seat is fixedly installed on the roll system roll changing trolley, and a second hinge seat is fixedly installed on the gear distribution box roll changing trolley. A second hinge seat is fixedly installed on the gear distribution box roll changing trolley, and a hinge shaft is arranged in vertical kidney-shaped holes of the first hinge seat and the second hinge seat in a penetrating mode. The roller system and gear distribution box has the advantages that the roller system and the gear distribution box are provided with the independent roller replacing trolleys, the roller replacing trolleys are connected through the flexible hinge structures, and the height of the roller system relative to the gear distribution box is variable. Therefore, the position of the power system of the leveler can be fixed, and the operation stability of the transmission system is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of roller replacement for leveling machines, and particularly relates to a roller replacement vehicle device for a segmented leveling machine. Background Art

[0002] The roller type sheet metal leveling machine with roller changing function has multiple sets of roller systems of different specifications. Each set of roller systems corresponds to its own dedicated gear distribution box. The traditional roller changing structure installs the roller system and the gear distribution box on the same roller changing car. The roller changing car is equipped with a wheel system for roller system replacement. During the roller changing process, the wheel system walks on the installation platform. After the roller changing action is completed, the wheel system enters the groove set on the installation platform. The bottom surface of the roller changing car contacts the installation platform. Therefore, the height of the roller system during the roller changing process is different from that during the use process. Since the roller changing car is a rigid structure, the relative height of the roller system and the gear distribution box cannot be changed during the entire roller changing process. In order to shorten the replacement time, the input shaft of the gear distribution box is mostly connected by a spline shaft connected to the spline sleeve of the power system. In order to achieve the continuity of the roller changing process, it is necessary to first move the roller system to the working position and height, and then move the power system to complete the process of spline connection with the roller system gear distribution box. Therefore, the power system of the roller changing leveling machine with this structure must be designed as a mobile structure, which has high design cost and poor stability in use of the power system. Utility Model Content

[0003] In order to make up for the deficiencies of the prior art, the utility model provides a low-cost and high-stability sectional leveling machine roller changing device.

[0004] The utility model is realized through the following technical solutions:

[0005] A roll changing trolley device for a segmented leveling machine comprises a frame on which a roll system is mounted, the roll system being connected to a gear distribution box via a transmission shaft, and characterized in that: the roll system is placed on the roll system roll changing trolley, the gear distribution box is placed on the gear distribution box roll changing trolley, a first articulated seat is fixedly mounted on the roll system roll changing trolley, a second articulated seat is fixedly mounted on the gear distribution box roll changing trolley, and articulated shafts are passed through vertical waist holes of the first articulated seat and the second articulated seat.

[0006] The roller system roller changing vehicle and the gear distribution box roller changing vehicle are placed on the installation platform, the roller system roller changing wheels are installed at the bottom of the roller system roller changing vehicle, and the gear distribution box roller changing wheels are installed at the bottom of the gear distribution box roller changing vehicle.

[0007] The installation platform is provided with a roller system groove and a gear distribution box groove, and a lifting platform is provided in the roller system groove, and the lifting platform is driven by a lifting cylinder.

[0008] The bottom of the gear distribution box roll-changing vehicle is provided with plate-type self-lubricating bearings located on both sides of the gear distribution box roll-changing wheels.

[0009] A spline shaft is installed on the side of the gear distribution box, and the spline shaft is connected to a spline sleeve installed on the side of the power system.

[0010] The beneficial effects of the utility model are as follows: the roll system and the gear distribution box are provided with separate roll-changing vehicles, which are connected by a flexible hinged structure, and the height of the roll system relative to the gear distribution box is variable. The bottom surface of the roll-changing vehicle of the gear distribution box is equipped with a plate-type self-lubricating bearing, and the roll-changing vehicle of the gear distribution box enters the working connection height in advance, and completes the connection process between the spline shaft and the spline sleeve through sliding friction. In this way, the position of the power system of the leveling machine can be fixed, thereby ensuring the stability of the operation of the transmission system. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings.

[0012] Attached Figure 1 This is a schematic diagram of the main structure of the utility model;

[0013] Attached Figure 2 It is a side view structural schematic diagram of the utility model;

[0014] Attached Figure 3 This is a schematic diagram of the installation structure of the gear distribution box roll changing vehicle;

[0015] Attached Figure 4 This is a schematic diagram of the lifting cylinder installation structure;

[0016] Attached Figure 5 This is a schematic diagram of the installation structure of a plate-type self-lubricating bearing;

[0017] Attached Figure 6 A schematic diagram of the main structure of the installation of the first hinge seat and the second hinge seat;

[0018] Attached Figure 7 A schematic diagram of the top view of the installation of the first hinge seat and the second hinge seat;

[0019] In the figure, 1 is a frame, 2 is a roller system, 3 is a transmission shaft, 4 is a gear distribution box, 5 is a roller system roller changing car, 6 is a gear distribution box roller changing car, 7 is a first articulated seat, 8 is a second articulated seat, 9 is a vertical waist hole, 10 is an articulated shaft, 11 is a mounting platform, 12 is a roller system roller changing wheel, 13 is a gear distribution box roller changing wheel, 14 is a roller system groove, 15 is a gear distribution box groove, 16 is a lifting platform, 17 is a lifting cylinder, 18 is a plate type self-lubricating bearing, 19 is a spline shaft, 20 is a power system, and 21 is a spline sleeve. DETAILED DESCRIPTION

[0020] The attached drawing is a specific embodiment of the utility model. The embodiment includes a roller system roller changing vehicle 5, a gear distribution box roller changing vehicle 6, a flexible connection structure and a wheel system. The roller system roller changing vehicle 5 is equipped with multiple sets of roller system roller changing wheels 12, which are used to move on the installation platform 11. After the roller system 2 moves to the working position, a lifting platform 16 is provided at the corresponding position of its roller system roller changing wheels 12. The lifting platform 16 is installed in the roller system groove 14 on the installation platform 11, and the lifting cylinder 17 is fixed to the installation platform 11 by screws. The piston rod of the lifting cylinder 17 is connected to the lifting platform 16 by threads, and the lifting platform 16 is controlled by the lifting cylinder 17. The position of the lifting platform 16 is lowered until the bottom surface of the roller system roller changing vehicle 5 contacts the installation platform 11, and the roller system 2 reaches the working height.

[0021] The gear distribution box roll-changing vehicle 6 is equipped with multiple groups of gear distribution box roll-changing wheels 13, and plate-type self-lubricating bearings 18 are installed on the bottom surface and arranged on both sides of the gear distribution box roll-changing wheels 13. The gear distribution box roll-changing vehicle 6 moves by the gear distribution box roll-changing wheels 13 at the starting position. When the gear distribution box 4 moves to the position where the spline shaft 19 is close to the spline sleeve 21 of the power system 20, its gear distribution box roll-changing wheels 13 enter the gear distribution box groove 15 set at the corresponding installation platform 11. The gear distribution box roll-changing vehicle 6 reaches the working height (that is, the height of the spline shaft 19 reaches the installation height of the spline sleeve 21), and the plate-type self-lubricating bearings 18 contact the installation platform 11. The movement mode of the gear distribution box roll-changing vehicle 6 changes from rolling by the gear distribution box roll-changing wheels 13 to sliding movement by the plate-type self-lubricating bearings 18. When the spline shaft 19 and the spline sleeve 21 are installed and matched, the gear distribution box roll-changing vehicle 6 reaches the working position.

[0022] The first articulated seat 7 is fixed to the roller system roll changing vehicle 5 by screws, and the second articulated seat 8 is fixed to the gear distribution box roll changing vehicle 6 by screws. The first articulated seat 7 and the second articulated seat 8 are connected by an articulated shaft 10. The holes through which the articulated shaft 10 passes on the first articulated seat 7 and the second articulated seat 8 are both vertical waist holes 9, and the relative height of the first articulated seat 7 and the second articulated seat 8 has a certain adjustment amount. The roller system roll changing vehicle 5 and the gear distribution box roll changing vehicle 6 are connected by a flexible connection structure, and the relative height is variable.

Claims

1. A roller changing device for a segmented leveling machine, comprising a frame (1), a roller system (2) mounted on the frame (1), the roller system (2) being connected to a gear distribution box (4) via a transmission shaft (3), wherein: The roller system (2) is placed on a roller system roller changing vehicle (5), the gear distribution box (4) is placed on a gear distribution box roller changing vehicle (6), a first articulated seat (7) is fixedly mounted on the roller system roller changing vehicle (5), a second articulated seat (8) is fixedly mounted on the gear distribution box roller changing vehicle (6), and an articulated shaft (10) is inserted into vertical waist holes (9) of the first articulated seat (7) and the second articulated seat (8).

2. The roller changing device for a sectional leveling machine according to claim 1 is characterized in that: The roller system roller changing vehicle (5) and the gear distribution box roller changing vehicle (6) are placed on a mounting platform (11); a roller system roller changing wheel (12) is installed at the bottom of the roller system roller changing vehicle (5); and a gear distribution box roller changing wheel (13) is installed at the bottom of the gear distribution box roller changing vehicle (6).

3. The roller changing device for a sectional leveling machine according to claim 2 is characterized in that: The installation platform (11) is provided with a roller groove (14) and a gear distribution box groove (15), and a lifting platform (16) is provided in the roller groove (14), and the lifting platform (16) is driven by a lifting cylinder (17).

4. The roller changing device for a sectional leveling machine according to claim 2 is characterized in that: The bottom of the gear distribution box roller changing vehicle (6) is provided with plate-type self-lubricating bearings (18) located on both sides of the gear distribution box roller changing wheel (13).

5. The roller changing device for a sectional leveling machine according to claim 1 is characterized in that: A spline shaft (19) is installed on the side of the gear distribution box (4), and the spline shaft (19) is connected to a spline sleeve (21) installed on the side of the power system (20).