Plate shearing machine facilitating rapid stripping

By introducing servo motor-driven material transfer and material lifting mechanisms to the shearing machine, automatic transportation and loading are achieved, which solves the problem that traditional shearing machines require a lot of manpower to lift and push, and improves shear efficiency and material removal convenience.

CN222778911UActive Publication Date: 2025-04-22SHANDONG DEYU PETROLEUM EQUIP CO LTD
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Patent Information

Application Number
CN202421423542.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-22
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

Traditional shearing machines require a lot of manpower to lift and push the sheets when shearing them, and also need to be manually removed when discharged, which is inconvenient for material removal.

Method used

A shearing machine for quick deduplication is designed, using a servo motor-driven material transfer mechanism and material lifting mechanism to realize automatic conveying and loading, reducing manpower participation.

Benefits of technology

Through the automated material transfer and loading process, manpower investment is reduced, shear efficiency is improved, and the sheet material removal process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate shearing machines, and discloses a plate shearing machine convenient for quick stripping, which comprises a machine base, conveying frames are welded on two sides of the top surface of the machine base, a servo motor A is fixedly mounted on one side of each conveying frame, and the output end of each servo motor A penetrates through the corresponding conveying frame and is fixedly connected with a material moving mechanism. A servo motor B is fixedly installed on one side of the top face of the machine base, the output end of the servo motor B is fixedly connected with a threaded lead screw, and the surface of the threaded lead screw is in threaded connection with a material lifting mechanism. According to the plate shearing machine facilitating rapid stripping, through the arrangement of the material moving mechanism, when a plate is sheared, an external power source is connected, a servo motor A drives a material moving roller A to rotate, a material moving crawler belt drives the plate to move, through the arrangement of two sets, one set facilitates automatic conveying of the plate for shearing, the plate does not need to be manually pushed by a person, and after shearing is completed, the other set does not need to be manually pushed by the person; and the plates are moved out and fall into external collecting equipment, so that quick stripping is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate shears, in particular to a plate shear which is convenient for rapid material removal. Background Art

[0002] Shearing machine is a machine that uses one blade to make a reciprocating linear motion relative to another blade to shear the plate. It uses the moving upper blade and the fixed lower blade, and adopts a reasonable blade gap to apply shear force to metal plates of various thicknesses, so that the plates are broken and separated according to the required size. Shearing machine is a kind of forging machine, and its main function is metal processing industry.

[0003] When traditional shearing machines shear sheet materials, they usually lift the sheet materials onto the shearing table manually and then push the sheet materials for shearing. Lifting and pushing the sheet materials require a lot of manpower. When unloading the sheet materials, they also need to be manually moved out of the sheared sheet materials on the other side, which is not convenient for unloading. Therefore, a shearing machine that is convenient for unloading quickly is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The technical problem solved by the utility model is to provide a shearing machine which is highly practical, can be easily operated, has a simple structure and is convenient for quick material removal. It solves the problem proposed in the above background technology that the sheet material is manually lifted onto the shearing table and then pushed for shearing. Lifting and pushing the sheet material require a lot of manpower, and when discharging the material, the sheared sheet material is also manually moved out on the other side, which makes it inconvenient to remove the material.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a shearing machine that is convenient for quick material removal, including a machine base, conveying frames are welded on both sides of the top surface of the machine base, a servo motor A is fixedly installed on one side of the conveying frame, the output end of the servo motor A passes through the conveying frame and is fixedly connected with a material moving mechanism, a servo motor B is fixedly installed on one side of the top surface of the machine base, the output end of the servo motor B is fixedly connected with a threaded screw, the surface of the threaded screw is threadedly connected with a lifting mechanism, a body is fixedly installed on the top surface of the conveying frame, a shearing mechanism is fixedly installed in the middle of the top wall of the body, and a positioning mechanism is fixedly connected to the edge of the top wall of the body.

[0008] As a further solution of the utility model, the material moving mechanism includes an A material moving roller fixed to the output end of the A servo motor, the surface of the A material moving roller is sleeved with a material moving track, the other side of the inside of the material moving track is sleeved with a B material moving roller, the A material moving roller and the B material moving roller are both rotatably connected to the inner wall of the conveying frame, the material moving track is convenient for conveying and sheeting, and also for discharging.

[0009] As a further solution of the utility model, the material lifting mechanism includes a lifting rod threadedly connected to the surface of the threaded screw, two groups of support plates are welded on one side of the lifting rod, and several groups of rotating drums are arranged on the top surface of the support plate equidistantly along the axial direction, and the rotating drums are used to reduce friction.

[0010] As a further solution of the utility model, both ends of the lifting rod are slidably connected with sliding rails, and the bottom of the sliding rails is fixedly installed on one side of the top surface of the base, and the sliding rails facilitate the lifting of the lifting rod.

[0011] As a further solution of the utility model, the shearing mechanism includes a hydraulic rod A fixedly installed in the middle of the top wall of the machine body, and a shearing knife is fixedly installed at the bottom of the hydraulic rod A, which is convenient for shearing the sheet material.

[0012] As a further solution of the utility model, the positioning mechanism includes a cylinder fixed to the edge of the top wall in the machine body, and a positioning rod is fixedly installed at the output end of the cylinder, and the positioning rod is used to position the sheet material.

[0013] As a further solution of the utility model, fixing holes are opened in a rectangular array around the top surface of the machine base, and fixing bolts pass through the internal threads of the fixing holes. Auxiliary blades are arranged in the middle of the two groups of conveying frames, and the fixing bolts are used to fix the machine base.

[0014] (III) Beneficial effects

[0015] The utility model provides a shearing machine that is convenient for rapid material removal and has the following beneficial effects:

[0016] 1. The shearing machine, which is convenient for rapid material removal, is provided with a material transfer mechanism. When shearing a plate, an external power supply is connected, and a servo motor A drives a material transfer roller A to rotate, so that the material transfer crawler drives the plate to move. Two groups are provided, one of which is convenient for automatically conveying the plate for shearing without manual pushing of the plate by personnel, and the other group moves the plate out and drops it into an external collection device after shearing is completed, so as to facilitate rapid material removal.

[0017] 2. The shearing machine, which is convenient for rapid material removal, places the sheet material on the supporting plate during material loading by setting up the lifting mechanism, and connects to the external power supply. The B servo motor drives the threaded screw to rotate, so that the lifting rod drives the supporting plate to lift the sheet material to the side of the conveyor frame. The personnel slightly pushes the sheet material, and the rotating drum rotates accordingly to put the material onto the conveyor frame, thereby achieving the effect of facilitating personnel to load the material and saving manpower. Through the setting of the positioning mechanism, when shearing the sheet material, the cylinder drives the positioning rod to press down against the sheet material to avoid displacement during shearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the material lifting mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the shearing mechanism and the positioning mechanism of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the material shifting mechanism of the utility model.

[0022] In the figure: 1. machine base; 2. conveyor frame; 3. servo motor A; 4. material transfer mechanism; 401. material transfer roller A; 402. material transfer track; 403. material transfer roller B; 5. servo motor B; 6. threaded screw; 7. material lifting mechanism; 701. lifting rod; 702. material support plate; 703. rotating drum; 8. machine body; 9. shearing mechanism; 901. hydraulic rod A; 902. shearing knife; 10. positioning mechanism; 1001. cylinder; 1002. positioning rod; 11. sliding track. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 4The utility model provides a technical solution: a shearing machine that is convenient for rapid material stripping, including a machine base 1, conveying frames 2 are welded on both sides of the top surface of the machine base 1, and a servo motor A 3 is fixedly installed on one side of the conveying frame 2. The output end of the servo motor A 3 passes through the conveying frame 2 and is fixedly connected with a material moving mechanism 4. Through the setting of the material moving mechanism 4, when shearing the sheet material, the external power supply is connected, and the servo motor A 3 drives the material moving roller 401 to rotate, so that the material moving crawler 402 drives the sheet material to move. Two groups are set, one of which is convenient for automatically conveying the sheet material for shearing, without the need for manual pushing of the sheet material by personnel, and the other group moves the sheet material out and falls into an external collection device after the shearing is completed, which is convenient for rapid material stripping. A servo motor B 5 is fixedly installed on one side of the top surface of the machine base 1, and the output end of the servo motor B 5 is fixedly connected with a threaded screw Rod 6, the surface of the threaded screw 6 is threadedly connected with a lifting mechanism 7. Through the setting of the lifting mechanism 7, when loading, the sheet material is placed on the supporting plate 702, connected to the external power supply, and the B servo motor 5 drives the threaded screw 6 to rotate, so that the lifting rod 701 drives the supporting plate 702 to lift the sheet material to the side of the conveying frame 2. The personnel slightly push the sheet material, and the rotating drum 703 rotates accordingly to put the material onto the conveying frame 2, thereby achieving the effect of facilitating personnel to load materials and saving manpower. The top surface of the conveying frame 2 is fixedly installed with a body 8, and the middle part of the inner top wall of the body 8 is fixedly installed with a shearing mechanism 9. The edge of the inner top wall of the body 8 is fixedly connected with a positioning mechanism 10. Through the setting of the positioning mechanism 10, when shearing the sheet material, the cylinder 1001 drives the positioning rod 1002 to press down against the sheet material to avoid displacement during shearing;

[0025] The material moving mechanism 4 comprises an A material moving roller 401 fixed to the output end of the A servo motor 3, a material moving track 402 is sleeved on the surface of the A material moving roller 401, a material moving roller 403 is sleeved on the other side of the material moving track 402, the A material moving roller 401 and the B material moving roller 403 are both rotatably connected to the inner wall of the conveyor frame 2, through the setting of the material moving mechanism 4, when shearing the sheet material, the external power supply is connected, the A servo motor 3 drives the A material moving roller 401 to rotate, so that the material moving track 402 drives the sheet material to move, and two groups are set, one of which is convenient for automatically conveying the sheet material for shearing, without the need for manual pushing of the sheet material by personnel, and the other group moves the sheet material out and drops it into an external collection device after the shearing is completed, so as to facilitate rapid material removal;

[0026] The material lifting mechanism 7 includes a lifting rod 701 threadedly connected to the surface of the threaded screw 6, two groups of supporting plates 702 are welded on one side of the lifting rod 701, and a plurality of groups of rotating drums 703 are arranged on the top surface of the supporting plate 702 to rotate equidistantly along the axial direction. Through the setting of the lifting mechanism 7, when loading, the sheet material is placed on the supporting plate 702, connected to an external power supply, and the B servo motor 5 drives the threaded screw 6 to rotate, so that the lifting rod 701 drives the supporting plate 702 to lift the sheet material to the side of the conveying rack 2, and the personnel slightly push the sheet material, and the rotating drum 703 rotates accordingly, and the material is put on the conveying rack 2, thereby achieving the effect of facilitating personnel to load materials and saving manpower;

[0027] Both ends of the lifting rod 701 are slidably connected with a sliding track 11, and the bottom of the sliding track 11 is fixedly installed on one side of the top surface of the base 1. The setting of the sliding track 11 facilitates the lifting of the lifting rod 701;

[0028] The shearing mechanism 9 includes an A hydraulic rod 901 fixedly installed in the middle of the top wall of the body 8, and a shearing knife 902 is fixedly installed at the bottom of the A hydraulic rod 901. The shearing mechanism 9 is set to shear the sheet metal.

[0029] The positioning mechanism 10 includes a cylinder 1001 fixed to the edge of the top wall of the body 8, and a positioning rod 1002 is fixedly installed at the output end of the cylinder 1001. Through the setting of the positioning mechanism 10, when shearing the sheet material, the cylinder 1001 drives the positioning rod 1002 to press down against the sheet material to avoid displacement during shearing;

[0030] Fixing holes are provided in a rectangular array around the top surface of the machine base 1, and fixing bolts are passed through the internal threads of the fixing holes. Auxiliary blades are provided in the middle of the two groups of conveying frames 2, and the machine base 1 is fixed by the setting of fixing bolts.

[0031] In the utility model, the working steps of the device are as follows:

[0032] Step 1: When loading, place the sheet material on the support plate 702, connect the external power supply, and the B servo motor 5 drives the screw 6 to rotate, so that the lifting rod 701 drives the support plate 702 to lift the sheet material to the side of the conveyor rack 2. The staff slightly pushes the sheet material, and the rotating drum 703 rotates accordingly to put the material on the conveyor rack 2;

[0033] The second step: when shearing the sheet material, the external power supply is connected, and the A servo motor 3 drives the A material transfer roller 401 to rotate, so that the material transfer crawler 402 drives the sheet material to move. By setting two groups, one group is convenient for automatically conveying the sheet material for shearing, without the need for manual pushing of the sheet material by personnel, and the other group moves the sheet material out and drops it into an external collection device after the shearing is completed, so as to facilitate rapid material removal;

[0034] Step 3: When shearing the sheet material, the cylinder 1001 drives the positioning rod 1002 to press down against the sheet material to avoid displacement during shearing.

[0035] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0036] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shearing machine for rapid stripping, comprising a machine base (1), characterized in that: A conveying frame (2) is welded to both sides of the top surface of the machine base (1); an A servo motor (3) is fixedly mounted on one side of the conveying frame (2); the output end of the A servo motor (3) passes through the conveying frame (2) and is fixedly connected to a material moving mechanism (4); a B servo motor (5) is fixedly mounted on one side of the top surface of the machine base (1); the output end of the B servo motor (5) is fixedly connected to a threaded screw (6); the surface of the threaded screw (6) is threadedly connected to a material lifting mechanism (7); a body (8) is fixedly mounted on the top surface of the conveying frame (2); a shearing mechanism (9) is fixedly mounted on the middle of the inner top wall of the body (8); and a positioning mechanism (10) is fixedly connected to the edge of the inner top wall of the body (8).

2. A shearing machine for rapid stripping according to claim 1, characterized in that: The material transfer mechanism (4) comprises an A material transfer roller (401) fixed to the output end of an A servo motor (3); a material transfer track (402) is sleeved on the surface of the A material transfer roller (401); a B material transfer roller (403) is sleeved on the other side of the inside of the material transfer track (402); and both the A material transfer roller (401) and the B material transfer roller (403) are rotatably connected to the inner wall of the conveying frame (2).

3. A shearing machine for rapid stripping according to claim 1, characterized in that: The material lifting mechanism (7) comprises a lifting rod (701) threadedly connected to the surface of the threaded screw (6), two groups of supporting plates (702) are welded on one side of the lifting rod (701), and a plurality of groups of rotating drums (703) are equidistantly rotated along the axial direction on the top surface of the supporting plate (702).

4. A shearing machine for rapid stripping according to claim 3, characterized in that: Both ends of the lifting rod (701) are slidably connected to a sliding track (11), and the bottom of the sliding track (11) is fixedly installed on one side of the top surface of the machine base (1).

5. A shearing machine for rapid stripping according to claim 1, characterized in that: The shearing mechanism (9) comprises an A hydraulic rod (901) fixedly mounted on the middle part of the top wall of the machine body (8), and a shearing knife (902) is fixedly mounted on the bottom of the A hydraulic rod (901).

6. A shearing machine for rapid stripping according to claim 1, characterized in that: The positioning mechanism (10) comprises a cylinder (1001) fixed to the edge of the inner top wall of the machine body (8), and a positioning rod (1002) is fixedly mounted on the output end of the cylinder (1001).

7. A shearing machine for rapid stripping according to claim 1, characterized in that: The top surface of the machine base (1) is provided with fixing holes in a rectangular array around its periphery, and fixing bolts are passed through the internal threads of the fixing holes. Auxiliary blades are provided in the middle of the two groups of conveying racks (2).