Welding tool for processing silencer
By designing a welding tool including a clamping mechanism and a shock-absorbing mechanism, the problems of unstable clamping of the silencer cylinder in the prior art are solved, and a more efficient and high-quality welding effect is achieved.
Patent Information
- Application Number
- CN202421462064.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing welding tools used for processing mufflers are not stable enough when clamped and fixed, which may cause the position of the muffler to shift, affect the welding effect, and be susceptible to external vibrations, reducing welding quality.
A welding tool including a clamping mechanism and a shock absorbing mechanism is designed. The clamping mechanism realizes stable clamping of the silencer cylinder through the hydraulic cylinder and the articulated structure to prevent position deviation. The shock absorber uses buffer springs and magnetic blocks to buffer vibrations to improve the stability of the welding process.
The welding tool improves the welding effect and quality through stable clamping and effective shock absorption, ensuring the stability and accuracy of the silencer during the welding process.
Smart Images

Figure CN222779047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of muffler processing, in particular to a welding tool for processing a muffler. Background Art
[0002] A silencer is a device that allows air to pass through while effectively preventing or reducing the propagation of sound energy. The outermost structure of the silencer is a cylindrical silencer, the interior of which is divided into multiple expansion chambers. Each adjacent expansion chamber is connected by a pipe, and a sudden change in cross section is formed between the pipe and the expansion chamber, so that the sound waves are reflected and interfered at the sudden change in cross section, thereby achieving the purpose of silencing. When processing the silencer, the flat plate is first rolled into a tube, and then the joints of the silencer are welded. In addition, in order to facilitate the installation of the silencer, it is necessary to weld a mounting bracket on the outer wall of the silencer.
[0003] According to the Chinese patent announcement number CN 214978961 U, a welding tool for processing a muffler is disclosed, which includes a counterweight base, a lifting plate arranged on the counterweight base in a longitudinal manner and a clamping assembly rotatably arranged on the lifting plate, the clamping assembly includes a support plate, a fixed clamping plate, a movable clamping plate, an elastic member, a fixed pulley, a retractable wheel and a rope, the support plate is rotatably connected to the lifting plate, the fixed clamping plate is fixedly connected to the support plate, the movable clamping plate is slidably connected to the support plate and arranged opposite to the fixed clamping plate, the elastic member is telescopically arranged between the movable clamping plate and the fixed clamping plate, the fixed pulley and the retractable wheel can be rotatably installed on the support plate, one end of the rope is connected to the movable clamping plate, the other end of the rope passes through the fixed clamping plate and bypasses the fixed pulley and then is wound on the retractable wheel, and two opposing pressure plates are arranged on the fixed clamping plate and the movable clamping plate. The welding tool of the utility model can adapt to the clamping of mufflers of different sizes and specifications, has a wide applicability, and is convenient for welding operations.
[0004] However, the welding tool is not stable enough when clamping and fixing the silencer. The position of the silencer may shift during the welding process, affecting the welding effect. At the same time, the welding tool may be affected by external vibrations during the welding process, affecting the quality of the welding. For this reason, we propose a welding tool for processing silencers. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies of the prior art, the utility model provides a welding tool for processing a muffler.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding tool for processing a muffler, comprising a fixed base plate, a shock absorbing mechanism is arranged above the fixed base plate, a mounting plate is arranged above the shock absorbing mechanism, a fixing frame is fixedly connected above the mounting plate, a screw is rotatably connected to the inner side of the fixing frame through a bearing, a threaded block is threadedly connected to the outer wall of the screw and the threaded block is slidably connected to the inner side of the fixing frame, and a clamping mechanism is arranged on the front side of the threaded block.
[0009] Preferably, a rotating handle is fixedly connected to the upper end of the screw rod, and the rotating handle is provided to facilitate adjustment of the height of the clamping mechanism.
[0010] Preferably, the clamping mechanism includes a first connecting plate, a clamping block, a first connecting rod, a second connecting rod, an anti-slip pad, a second connecting plate, a hydraulic cylinder, a connecting block and a third connecting rod. The first connecting plate is fixedly connected to the front side of the threaded block, and the clamping block is arranged on the front side of the first connecting plate. The two ends of the first connecting rod are respectively hinged to the first connecting plate and the clamping block, and the two ends of the second connecting rod are respectively hinged to the first connecting plate and the clamping block. The adjacent first connecting rod and the second connecting rod are arranged in parallel. The number of the first connecting rod and the second connecting rod is four and they are symmetrically arranged above and below the first connecting plate. The anti-slip pad is fixedly connected to the inner side of the clamping block and the number of the anti-slip pads is two. The two clamping blocks are driven close to each other by the first connecting rod and the second connecting rod to clamp and fix the silencer.
[0011] Preferably, the second connecting plate is fixedly connected above the first connecting plate, the hydraulic cylinder is fixedly installed on the front side of the second connecting plate, the output end of the hydraulic cylinder is fixedly connected to the connecting block, the two ends of the third connecting rod are respectively hinged to the clamping block and the connecting block and the third connecting rod is symmetrically arranged, the connecting block is driven to move by the hydraulic cylinder, and the clamping block is driven to move by the linkage of the third connecting rod.
[0012] Preferably, the shock absorbing mechanism includes a fixed frame, an insert plate, a movable plate, a buffer spring, a first magnetic block and a second magnetic block. The fixed frame is fixedly connected to the top of the fixed bottom plate, the insert plate is fixedly connected to the bottom of the mounting plate and the insert plate is movably plugged into the top of the fixed frame, the movable plate is fixedly connected to the bottom of the insert plate, the buffer spring is fixedly connected between the inner bottom of the fixed frame and the movable plate and there are two buffer springs, the first magnetic block is fixedly connected to the bottom of the movable plate, the second magnetic block is fixedly connected to the inner bottom of the fixed frame, the vibration is buffered by the buffer spring, and the magnetic poles of the first magnetic block and the second magnetic block are in opposite directions.
[0013] Preferably, the number of the shock absorbing mechanisms is four and they are evenly arranged at the bottom of the mounting plate. The four shock absorbing mechanisms are arranged to improve the effect of buffering and shock absorption.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a welding tool for processing a muffler, which has the following beneficial effects:
[0016] 1. This welding tool for processing silencers can stably clamp and fix the silencer by setting a clamping mechanism, thereby preventing the silencer from shifting during welding and improving the welding effect. At the same time, the anti-slip pad further improves the stability of the clamping.
[0017] 2. The welding tool used for processing the muffler is provided with a shock absorbing mechanism to buffer and reduce the vibration received during the welding process, thereby improving the stability during the welding process and thus improving the quality of the welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the utility model in a front view;
[0021] Figure 3 It is an enlarged view of point A of the utility model;
[0022] Figure 4 It is an enlarged view of point B of the present utility model.
[0023] In the figure: 1. fixed bottom plate; 2. shock absorbing mechanism; 201. fixed frame; 202. plug plate; 203. movable plate; 204. buffer spring; 205. first magnetic block; 206. second magnetic block; 3. mounting plate; 4. fixing frame; 5. screw rod; 6. rotating handle; 7. threaded block; 8. clamping mechanism; 801. first connecting plate; 802. clamping block; 803. first connecting rod; 804. second connecting rod; 805. anti-slip pad; 806. second connecting plate; 807. hydraulic cylinder; 808. connecting block; 809. third connecting rod. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Example 1
[0026] like Figure 1-4 As shown, the utility model provides a welding tool for processing a muffler, including a fixed base plate 1, a shock absorbing mechanism 2 is arranged above the fixed base plate 1, a mounting plate 3 is arranged above the shock absorbing mechanism 2, a fixing frame 4 is fixedly connected above the mounting plate 3, a screw rod 5 is rotatably connected to the inner side of the fixing frame 4 through a bearing, a threaded block 7 is threadedly connected to the outer wall of the screw rod 5, and the threaded block 7 is slidably connected to the inner side of the fixing frame 4, and a clamping mechanism 8 is arranged on the front side of the threaded block 7.
[0027] The upper end of the screw rod 5 is fixedly connected with a rotating handle 6 , and the rotating handle 6 is provided to facilitate the adjustment of the height of the clamping mechanism 8 .
[0028] The clamping mechanism 8 includes a first connecting plate 801, a clamping block 802, a first connecting rod 803, a second connecting rod 804, an anti-slip pad 805, a second connecting plate 806, a hydraulic cylinder 807, a connecting block 808 and a third connecting rod 809. The first connecting plate 801 is fixedly connected to the front of the threaded block 7, the clamping block 802 is arranged on the front of the first connecting plate 801, the two ends of the first connecting rod 803 are respectively hinged to the first connecting plate 801 and the clamping block 802, and the two ends of the second connecting rod 804 are respectively It is hinged with the first connecting plate 801 and the clamping block 802, and the adjacent first connecting rods 803 and second connecting rods 804 are arranged in parallel. The number of the first connecting rods 803 and the second connecting rods 804 are four and are symmetrically arranged above and below the first connecting plate 801. The anti-slip pad 805 is fixedly connected to the inner side of the clamping block 802 and the number of the anti-slip pads 805 is two. The two clamping blocks 802 are driven to approach each other by the first connecting rod 803 and the second connecting rod 804 to clamp and fix the silencer.
[0029] The second connecting plate 806 is fixedly connected above the first connecting plate 801, the hydraulic cylinder 807 is fixedly installed on the front side of the second connecting plate 806, the output end of the hydraulic cylinder 807 is fixedly connected to the connecting block 808, the two ends of the third connecting rod 809 are respectively hinged to the clamping block 802 and the connecting block 808 and the third connecting rod 809 is symmetrically arranged, the connecting block 808 is driven to move by the hydraulic cylinder 807, and the clamping block 802 is driven to move by the linkage of the third connecting rod 809.
[0030] In this embodiment, the clamping mechanism 8 is provided to stably clamp and fix the silencer, thereby preventing the silencer from shifting during the welding process and improving the welding effect. At the same time, the anti-slip pad 805 further improves the stability of the clamping.
[0031] Example 2
[0032] like Figure 1-4As shown, on the basis of Example 1, the utility model provides a technical solution: the shock absorbing mechanism 2 includes a fixed frame 201, an insert plate 202, a movable plate 203, a buffer spring 204, a first magnetic block 205 and a second magnetic block 206, the fixed frame 201 is fixedly connected to the top of the fixed bottom plate 1, the insert plate 202 is fixedly connected to the bottom of the mounting plate 3 and the insert plate 202 is movably plugged with the top of the fixed frame 201, the movable plate 203 is fixedly connected to the bottom of the insert plate 202, the buffer spring 204 is fixedly connected between the inner bottom of the fixed frame 201 and the movable plate 203, and the number of the buffer springs 204 is two, the first magnetic block 205 is fixedly connected to the bottom of the movable plate 203, the second magnetic block 206 is fixedly connected to the inner bottom of the fixed frame 201, the vibration is buffered by the buffer spring 204, and the magnetic poles of the first magnetic block 205 and the second magnetic block 206 are in opposite directions.
[0033] There are four shock absorbing mechanisms 2 which are evenly arranged at the bottom of the mounting plate 3. The four shock absorbing mechanisms 2 are arranged to improve the effect of buffering and shock absorption.
[0034] In this embodiment, the shock absorbing mechanism 2 is provided to buffer and absorb the vibrations received during the welding process, thereby improving the stability of the welding process and thus improving the quality of the welding.
[0035] The following is a detailed description of the working principle of the welding tooling used for processing mufflers.
[0036] like Figure 1-4 As shown, when in use, the silencer is placed between the two clamping blocks 802, and the hydraulic cylinder 807 is started to drive the connecting block 808 to move. The two clamping blocks 802 are moved by the hinged action of the third connecting rod 809, and the two clamping blocks 802 are brought close to each other by the hinged connection of the first connecting rod 803 and the second connecting rod 804, so that the silencer is clamped and fixed by the anti-slip pad 805. When the height of the clamping mechanism 8 needs to be adjusted, the handle 6 is rotated to drive the screw 5 to rotate, so that the threaded block 7 moves along the direction of the screw 5, thereby driving the clamping mechanism 8 to adjust the height; when the welding tool is vibrated, the plug plate 202 is plugged downward with the fixed frame 201, and the movable plate 203 moves downward, so that the buffer spring 204 is compressed to buffer the vibration, and the distance between the first magnetic block 205 and the second magnetic block 206 is shortened, and the repulsive force between the first magnetic block 205 and the second magnetic block 206 is used to reduce shock, thereby improving the stability of the welding tool.
Claims
1. A welding tool for processing a muffler, comprising a fixed base plate (1), characterized in that: A shock absorbing mechanism (2) is arranged above the fixed base plate (1), a mounting plate (3) is arranged above the shock absorbing mechanism (2), a fixing frame (4) is fixedly connected above the mounting plate (3), a screw rod (5) is rotatably connected to the inner side of the fixing frame (4) via a bearing, a threaded block (7) is threadedly connected to the outer wall of the screw rod (5), and the threaded block (7) is slidably connected to the inner side of the fixing frame (4), and a clamping mechanism (8) is arranged on the front side of the threaded block (7).
2. The welding tool for processing a muffler according to claim 1, characterized in that: The upper end of the screw rod (5) is fixedly connected with a rotating handle (6).
3. The welding tool for processing a muffler according to claim 1, characterized in that: The clamping mechanism (8) comprises a first connecting plate (801), a clamping block (802), a first connecting rod (803), a second connecting rod (804), an anti-slip pad (805), a second connecting plate (806), a hydraulic cylinder (807), a connecting block (808) and a third connecting rod (809), wherein the first connecting plate (801) is fixedly connected to the front side of the threaded block (7), the clamping block (802) is arranged on the front side of the first connecting plate (801), and the two ends of the first connecting rod (803) are respectively connected to the first connecting plate (806). 801) and the clamping block (802), the two ends of the second connecting rod (804) are respectively hinged to the first connecting plate (801) and the clamping block (802), the adjacent first connecting rod (803) and the second connecting rod (804) are arranged in parallel, the number of the first connecting rod (803) and the second connecting rod (804) are both four and symmetrically arranged above and below the first connecting plate (801), the anti-slip pad (805) is fixedly connected to the inner side of the clamping block (802), and the number of the anti-slip pad (805) is two.
4. The welding tool for processing a muffler according to claim 3, characterized in that: The second connecting plate (806) is fixedly connected above the first connecting plate (801), the hydraulic cylinder (807) is fixedly installed on the front side of the second connecting plate (806), the output end of the hydraulic cylinder (807) is fixedly connected to the connecting block (808), the two ends of the third connecting rod (809) are respectively hinged to the clamping block (802) and the connecting block (808), and the third connecting rod (809) is symmetrically arranged.
5. The welding tool for processing a muffler according to claim 1, characterized in that: The shock absorbing mechanism (2) comprises a fixed frame (201), an insert plate (202), a movable plate (203), a buffer spring (204), a first magnetic block (205) and a second magnetic block (206); the fixed frame (201) is fixedly connected to the top of the fixed bottom plate (1); the insert plate (202) is fixedly connected to the bottom of the mounting plate (3) and the insert plate (202) is movably plugged into the top of the fixed frame (201); the movable plate (203) is fixedly connected to the bottom of the insert plate (202); the buffer spring (204) is fixedly connected between the inner bottom of the fixed frame (201) and the movable plate (203) and the number of the buffer springs (204) is two; the first magnetic block (205) is fixedly connected to the bottom of the movable plate (203); and the second magnetic block (206) is fixedly connected to the inner bottom of the fixed frame (201).
6. The welding tool for processing a muffler according to claim 1, characterized in that: The number of the shock absorbing mechanisms (2) is four and they are evenly arranged at the bottom of the mounting plate (3).
Citation Information
Patent Citations
Welding tool for processing silencer
CN214978961U