Positioning device convenient for pipeline welding

By designing a pipeline positioning device including wheels and clamping mechanisms, the problem of time-consuming and labor-intensive pipe welding and difficulty in high-level docking in the prior art is solved, stable clamping and flexible adjustment of the pipeline are achieved, and welding efficiency and convenience are improved.

CN222779069UActive Publication Date: 2025-04-22WUXI TIANLE COMM EQUIP INSTALLATION CO LTD
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Patent Information

Application Number
CN202421596946.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-22
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the prior art, pipeline welding requires manual handling and support frame positioning when outdoors, which is time-consuming and labor-intensive, has low stability, and is difficult to connect high-level pipes, which requires external cranes to assist, making operation troublesome.

Method used

A positioning device including a wheel and a clamping mechanism is designed. The clamping mechanism consists of a rotary disc, a threaded shaft, a pushing block and a clamping ring. The threaded shaft is driven to rotate through the turntable, and the block slides the clamping ring to achieve stable clamping of the pipeline; at the same time, the top plate height is adjusted through the motor drive spiral structure to achieve flexible adjustment of the pipeline position.

Benefits of technology

This device reduces the time and energy of manual handling and positioning during pipeline welding, improves welding stability and efficiency, solves the problem of high-altitude pipeline docking, and makes operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning device convenient for pipeline welding, relates to the technical field of pipeline welding, and provides the following scheme that the positioning device comprises a wheel and a clamping mechanism arranged at the top of the wheel, the clamping mechanism comprises a working assembly and a clamping assembly, the working assembly comprises a turntable, the turntable is arranged at the top of the wheel, and the clamping assembly is arranged at the top of the wheel. A first threaded shaft is fixedly connected to one side of the rotary disc, a limiting column is rotatably connected to the outer wall of the first threaded shaft, a fixing plate is rotatably connected to the outer wall of the first threaded shaft, and a bearing plate is fixedly connected to one side of the fixing plate. The rotating disc drives the first threaded shaft to rotate, the first threaded shaft rotates to drive the pushing block in spiral connection to move, the pushing block slides in the sliding groove formed in the bearing plate, the clamping ring is driven to clamp the pipeline, the pipeline is stabilized at one position, and welding of the pipeline is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline welding, in particular to a positioning device for pipeline welding. Background Art

[0002] A pipeline is a device connected by pipes, pipe connectors and valves for transporting gas, liquid or fluid with solid particles. Pipes are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial installations.

[0003] However, in the prior art, when welding pipelines outdoors, manual transportation is required and the pipelines need to be positioned by a support frame for welding, which is time-consuming and labor-intensive, and has low stability. After multiple transportations, the workers become physically exhausted. In addition, the pipelines need to be positioned when welding, and they cannot be docked when they are at a high position. An external crane needs to be used for docking, which is rather troublesome. Therefore, a positioning device is needed to facilitate pipeline welding. Utility Model Content

[0004] The purpose of the utility model is to provide a positioning device for pipeline welding, which solves the problem in the prior art that manual carrying is required when working outdoors, and the welding operation is performed by positioning through a support frame, which is time-consuming and labor-intensive, and has low stability. After multiple handlings, the workers are physically exhausted, and the welding between pipelines requires alignment of the pipelines, and when the position is high, they cannot be docked, and an external crane needs to be used for docking, which is quite troublesome.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning device for facilitating pipeline welding, comprising a wheel and a clamping mechanism arranged on the top of the wheel, wherein the clamping mechanism comprises a working component and a clamping component;

[0006] The working assembly includes a turntable, a turntable is arranged on the top of the wheel, a first threaded shaft is fixedly connected to one side of the turntable, an outer wall of the first threaded shaft is rotatably connected to a limiting column, a fixed plate is rotatably connected to the outer wall of the first threaded shaft, and a bearing plate is fixedly connected to one side of the fixed plate;

[0007] The clamping assembly comprises a pushing block, the inner wall of the bearing plate is slidably connected with the pushing block, and one end of the pushing block is fixedly connected with a clamping ring.

[0008] Preferably, a motor is provided on the top of the wheel, one end of the motor is fixedly connected to the bottom plate, one end of the motor is fixedly connected to the second threaded shaft, the outer wall of the second threaded shaft is spirally connected to a sliding block, the outer wall of the sliding block is rotatably connected to a connecting rod, one end of the connecting rod is rotatably connected to a connecting block, the top of the connecting block is fixedly connected to a top plate, and the bottom of the top plate is fixedly connected to a telescopic column.

[0009] Preferably, the pushing block is provided with a thread groove matched with the first threaded shaft, and the first threaded shaft forms a spiral structure with the pushing block through the rotating disk.

[0010] Preferably, the bearing plate is provided with a sliding groove matched with the pushing block, and the pushing block forms a sliding structure with the bearing plate through the first threaded shaft.

[0011] Preferably, the bearing plate is provided with a sliding groove which matches the clamping ring, and the clamping ring forms a sliding structure with the bearing plate via a pushing block.

[0012] Preferably, the sliding block is provided with a thread groove matched with the second threaded shaft, and the second threaded shaft forms a spiral structure with the sliding block through the motor.

[0013] Preferably, two groups of connecting rods are provided, and the positions of the two groups of connecting rods are symmetrically distributed about the midpoint of the bottom plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. By setting a clamping ring, put the pipe into the clamping ring, manually rotate the turntable, so that the turntable drives the first threaded shaft to rotate. The rotation of the first threaded shaft causes the spirally connected push block to move, so that the push block slides in the sliding groove provided in the bearing plate, driving the clamping ring to clamp the pipe, so that the pipe is stabilized in a position, which is convenient for welding.

[0016] 2. By setting a connecting rod, the motor fixed on the outer wall of the bottom plate works, so that the motor drives the second threaded shaft to rotate, causing the spirally connected sliding block to move on its outer wall, and at the same time causing the position of the connecting rod to change, adjusting the height of the top plate, and the telescopic column to contract, which can raise the position of the pipeline and facilitate the docking between the pipelines. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a first-view structural schematic diagram of a positioning device for pipeline welding proposed by the utility model;

[0018] Figure 2 This is a second perspective structural schematic diagram of a positioning device for pipeline welding proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of a clamping structure of a positioning device for pipeline welding proposed by the utility model;

[0020] Figure 4 The utility model provides a schematic diagram of a lifting structure of a positioning device for pipeline welding.

[0021] In the figure: 1. wheel; 2. turntable; 3. first threaded shaft; 4. limit column; 5. fixed plate; 6. bearing plate; 7. push block; 8. clamping ring; 9. motor; 10. bottom plate; 11. second threaded shaft; 12. sliding block; 13. connecting rod; 14. connecting block; 15. top plate; 16. telescopic column. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] like Figure 1-4 As shown, a positioning device for facilitating pipe welding in the figure comprises a wheel 1 and a clamping mechanism arranged on the top of the wheel 1, wherein the clamping mechanism comprises a working component and a clamping component;

[0025] The working assembly includes a turntable 2, a turntable 2 is arranged on the top of the wheel 1, a first threaded shaft 3 is fixedly connected to one side of the turntable 2, a limiting column 4 is rotatably connected to the outer wall of the first threaded shaft 3, a fixing plate 5 is rotatably connected to the outer wall of the first threaded shaft 3, and a bearing plate 6 is fixedly connected to one side of the fixing plate 5;

[0026] The clamping assembly comprises a pushing block 7 , the inner wall of the bearing plate 6 is slidably connected with the pushing block 7 , and one end of the pushing block 7 is fixedly connected with a clamping ring 8 .

[0027] Among them, Figure 3 As shown, the push block 7 is provided with a thread groove that matches the first threaded shaft 3. The first threaded shaft 3 forms a spiral structure with the push block 7 through the turntable 2, which is conducive to the rotation of the first threaded shaft 3, so that the push block 7 can move spirally on the outer wall of the first threaded shaft 3 to provide clamping power.

[0028] Among them, Figure 3 As shown, the bearing plate 6 is provided with a sliding groove that matches the push block 7. The push block 7 forms a sliding structure with the bearing plate 6 through the first threaded shaft 3, which is beneficial to ensure the stability of the push block 7 when moving and clamping and prevent deviation.

[0029] Among them, Figure 2 As shown, the bearing plate 6 is provided with a sliding groove that matches the clamping ring 8. The clamping ring 8 forms a sliding structure with the bearing plate 6 through the pushing block 7, which is beneficial to ensure the synchronous stability when the clamping ring 8 clamps the pipeline and prevent uneven force on one side.

[0030] Example 2

[0031] like Figure 1 , Figure 2 and Figure 4 As shown, this embodiment further illustrates Example 1, a motor 9 is provided on the top of the wheel 1, one end of the motor 9 is fixedly connected to a bottom plate 10, one end of the motor 9 is fixedly connected to a second threaded shaft 11, an outer wall of the second threaded shaft 11 is spirally connected to a sliding block 12, an outer wall of the sliding block 12 is rotatably connected to a connecting rod 13, one end of the connecting rod 13 is rotatably connected to a connecting block 14, the top of the connecting block 14 is fixedly connected to a top plate 15, and the bottom of the top plate 15 is fixedly connected to a telescopic column 16.

[0032] Among them, Figure 4 As shown, the sliding block 12 is provided with a thread groove that matches the second threaded shaft 11. The second threaded shaft 11 forms a spiral structure with the sliding block 12 through the motor 9, which is conducive to the sliding block 12 moving on the outer wall of the second threaded shaft 11 to adjust the position of the connecting rod 13 to achieve the purpose of lifting.

[0033] Among them, Figure 1 As shown, two groups of connecting rods 13 are provided, and the position relationship of the two groups of connecting rods 13 is symmetrically distributed about the midpoint of the bottom plate 10, which is beneficial to ensure the stability of the lifting and lowering of the top plate 15 and prevent one side from tilting.

[0034] When in use: first, put the pipe into the clamping ring 8, manually rotate the turntable 2, so that the turntable 2 drives the first threaded shaft 3 to rotate, and the rotation of the first threaded shaft 3 causes the spirally connected push block 7 to move, so that the push block 7 slides in the sliding groove provided in the bearing plate 6, driving the clamping ring 8 to clamp the pipe, so that the pipe is stabilized in a position, which is convenient for welding;

[0035] Finally, by operating the motor 9 fixed on the outer wall of the bottom plate 10, the motor 9 drives the second threaded shaft 11 to rotate, causing the spirally connected sliding block 12 to move on its outer wall, and at the same time causing the position of the connecting rod 13 to change, thereby adjusting the height of the top plate 15 and contracting the telescopic column 16, thereby raising the position of the pipeline and facilitating the docking between the pipelines.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A positioning device for facilitating pipe welding, comprising a wheel (1) and a clamping mechanism arranged on the top of the wheel (1), characterized in that: The clamping mechanism comprises a working component and a clamping component; The working assembly comprises a turntable (2), the top of the wheel (1) is provided with a turntable (2), one side of the turntable (2) is fixedly connected to a first threaded shaft (3), the outer wall of the first threaded shaft (3) is rotatably connected to a limiting column (4), the outer wall of the first threaded shaft (3) is rotatably connected to a fixing plate (5), and one side of the fixing plate (5) is fixedly connected to a bearing plate (6); The clamping assembly comprises a pushing block (7), the inner wall of the bearing plate (6) is slidably connected to the pushing block (7), and one end of the pushing block (7) is fixedly connected to a clamping ring (8).

2. A positioning device for facilitating pipeline welding according to claim 1, characterized in that: A motor (9) is arranged on the top of the wheel (1), one end of the motor (9) is fixedly connected to a bottom plate (10), one end of the motor (9) is fixedly connected to a second threaded shaft (11), the outer wall of the second threaded shaft (11) is spirally connected to a sliding block (12), the outer wall of the sliding block (12) is rotatably connected to a connecting rod (13), one end of the connecting rod (13) is rotatably connected to a connecting block (14), the top of the connecting block (14) is fixedly connected to a top plate (15), and the bottom of the top plate (15) is fixedly connected to a telescopic column (16).

3. A positioning device for facilitating pipeline welding according to claim 1, characterized in that: The pushing block (7) is provided with a thread groove that matches the first threaded shaft (3); the first threaded shaft (3) forms a spiral structure with the pushing block (7) through the rotating disk (2).

4. A positioning device for facilitating pipeline welding according to claim 1, characterized in that: The bearing plate (6) is provided with a sliding groove which matches the pushing block (7), and the pushing block (7) forms a sliding structure with the bearing plate (6) through the first threaded shaft (3).

5. A positioning device for facilitating pipeline welding according to claim 1, characterized in that: The bearing plate (6) is provided with a sliding groove which matches the clamping ring (8), and the clamping ring (8) forms a sliding structure with the bearing plate (6) through a pushing block (7).

6. A positioning device for facilitating pipeline welding according to claim 2, characterized in that: The sliding block (12) is provided with a thread groove that matches the second threaded shaft (11), and the second threaded shaft (11) forms a spiral structure with the sliding block (12) through the motor (9).

7. A positioning device for facilitating pipeline welding according to claim 2, characterized in that: Two groups of connecting rods (13) are provided, and the positional relationship of the two groups of connecting rods (13) is symmetrically distributed about the midpoint of the bottom plate (10).