Round rod grinding equipment for road signboard machining
By designing round rod grinding equipment with automatic feeding mechanism and grinding mechanism, the problems of low production efficiency and unstable product quality caused by the lack of automatic feeding in traditional equipment are solved, and the effect of automated operation, improving production efficiency and ensuring product quality is achieved.
Patent Information
- Application Number
- CN202421505625.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Traditional round rod grinding equipment lacks an automatic feeding mechanism, which causes round rods to be placed manually before grinding, which increases the labor intensity and safety risks of operators, and affects production efficiency and product quality.
A round rod grinding device including a rack, an automatic feeding mechanism and a grinding mechanism is designed. The automatic feeding mechanism consists of a material box, a feeding assembly and a conveying assembly, realizing the automatic loading and unloading of the round rod. The grinding mechanism adopts two oppositely arranged grinding machines to ensure uniformity and consistency of grinding.
Through the automated feeding process, the cumbersomeness of manual operation is reduced, production efficiency is improved, the labor intensity of operators is reduced, and the uniformity of polishing and product quality are ensured.
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Figure CN222779363U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of signboard production, and in particular to a round rod grinding device for processing road signboards. Background Art
[0002] In the current production process of road signs, the grinding of round rods is an indispensable process step. However, traditional round rod grinding equipment mostly uses manual feeding, which not only increases the labor intensity of operators, but also easily causes safety hazards in actual operation, such as hand injuries and dust pollution. In addition, the manual feeding method also has problems such as low efficiency and unstable processing quality, which greatly affects the production efficiency and product quality of road signs.
[0003] Specifically, the traditional round rod grinding equipment lacks an automatic feeding mechanism, which means that the round rods need to be placed manually one by one before grinding. This operation method is not only time-consuming and labor-intensive, but also difficult to achieve a continuous and stable processing process. In addition, due to the errors and instability of manual operation, the round rods often have problems such as uneven grinding and different grinding depths during the grinding process, which affects the overall quality and appearance of the road sign.
[0004] In view of the above problems, a round rod grinding device for road sign processing is now designed. Utility Model Content
[0005] The embodiment of the present application provides a round rod grinding device for processing road signboards to solve the problem that round rod grinding devices in related technologies mostly use manual loading and cannot load materials automatically, thus affecting production efficiency.
[0006] In a first aspect, a round rod grinding device for road sign processing is provided, comprising:
[0007] A frame, an automatic feeding mechanism and a grinding mechanism, wherein the automatic feeding mechanism is used for automatically loading and unloading round rods, and the grinding mechanism is used for grinding round rods;
[0008] The automatic feeding mechanism comprises a material box, a feeding assembly and a conveying assembly, wherein the material box is arranged on a frame and is used to store round rods, the feeding assembly is used to feed the round rods in the material box to the conveying assembly, and the conveying assembly is used to convey the round rods to the grinding mechanism;
[0009] The grinding mechanism comprises two grinders which are arranged oppositely on both sides of the conveying component.
[0010] In some embodiments, the material box has a chamber for storing round rods, the top of the material box is open, and a through hole is formed on one side of the material box close to the feeding assembly.
[0011] In some embodiments, the feeding assembly includes a lifting member, two material picking plates, and a group of guide plates. The lifting member is arranged on a frame, and the two material picking plates are relatively arranged on the lifting member. The lifting member is used to control the lifting and lowering of the material picking plates, and the material picking plates are used to extract round rods. A group of guide plates are relatively arranged on a material box, and the guide plates are used to guide the extracted round rods to move to the conveying assembly.
[0012] In some embodiments, a material taking trough is provided on the material taking plate, and the material taking trough is inclined toward a side close to the conveying component.
[0013] In some embodiments, the lifting member includes a cylinder disposed at the bottom of the frame, a mounting frame is disposed at the bottom end of the piston rod of the cylinder, and the two material-retrieving plates are relatively disposed at two ends of the mounting frame.
[0014] In some embodiments, the conveying assembly includes a plurality of receiving platforms arranged on a frame, a travel groove for accommodating the round rod is opened on the receiving platform, two grinders are located on both sides of the receiving platform, two wire wheels are arranged on the frame for relative rotation, two driving ropes are connected for transmission between the two wire wheels, the driving ropes are located inside the travel groove and are used to support the round rod, a reducer is arranged on the frame, the output shaft of the reducer is connected to any wire wheel, and a driving motor is arranged on the frame, the output shaft of the driving motor is connected to the input shaft of the reducer.
[0015] In some embodiments, the limiting mechanism is arranged inside the material box and is used to guide the round rod inside the material box to slide;
[0016] The limiting mechanism comprises a guide rod arranged inside the material box, and a pressure plate is slidably arranged on the guide rod.
[0017] In some embodiments, a slide is provided on the frame, and the slide is located at one end of the grinder away from the conveying assembly and is used to guide the round rod to fall after grinding.
[0018] The embodiment of the present application provides a round rod grinding device for road sign processing, which realizes automatic feeding of round rods through a material box, a feeding assembly and a conveying assembly, reduces the tedious operation of manual feeding, greatly improves production efficiency, and reduces the labor intensity of operators. The grinding mechanism adopts two relatively arranged grinders, which can grind the round rods at the same time, ensuring the uniformity and consistency of grinding and improving the processing quality. The smooth transportation of the conveying assembly also reduces the vibration and displacement of the round rods during the grinding process, further ensuring the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 Schematic diagram of the three-dimensional structure provided in the embodiment of the present application Figure 1 ;
[0021] Figure 2 Schematic diagram of the three-dimensional structure provided in the embodiment of the present application Figure 2 ;
[0022] Figure 3 Schematic diagram of the three-dimensional structure of the feeding assembly provided in the embodiment of the present application Figure 1 ;
[0023] Figure 4 Schematic diagram of the three-dimensional structure of the feeding assembly provided in the embodiment of the present application Figure 2 ;
[0024] Figure 5 A schematic diagram of the three-dimensional structure of a lifting member provided in an embodiment of the present application;
[0025] Figure 6 A schematic diagram of the three-dimensional structure of the conveying assembly provided in an embodiment of the present application.
[0026] In the figure: 1. frame; 2. automatic feeding mechanism; 21. material box; 22. feeding assembly; 221. lifting member; 2211. cylinder; 2212. mounting frame; 222. material taking plate; 2221. material taking trough; 223. guide plate; 23. conveying assembly; 231. receiving platform; 2311. travel groove; 232. wire wheel; 233. driving rope; 234. reducer; 235. driving motor; 3. grinding mechanism; 31. grinding machine; 4. limiting mechanism; 41. guide rod; 42. pressure plate; 5. slide table. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0028] The embodiment of the present application provides a round rod grinding device for processing road signboards, which can solve the problem that round rod grinding devices in the related art mostly use manual loading and cannot load automatically, thus affecting production efficiency.
[0029] See also Figure 1 - Figure 3 A round rod grinding device for road sign processing includes: a frame 1, an automatic feeding mechanism 2 and a grinding mechanism 3, wherein the automatic feeding mechanism 2 is used for automatic feeding and unloading of round rods, and the grinding mechanism 3 is used for grinding round rods;
[0030] The automatic feeding mechanism 2 includes a material box 21, a feeding assembly 22 and a conveying assembly 23. The material box 21 is arranged on the frame 1 and is used to store round rods. The feeding assembly 22 is used to feed the round rods in the material box 21 to the conveying assembly 23. The conveying assembly 23 is used to convey the round rods to the grinding mechanism 3.
[0031] The grinding mechanism 3 includes two grinders 31 arranged opposite to each other on both sides of the conveying assembly 23 .
[0032] The round rods are first placed in the material box 21, and the space inside the material box 21 is used for storing and sorting the round rods.
[0033] When the grinding operation needs to start, the feeding assembly 22 starts to work, and the feeding assembly 22 drives the picking plate 222 to move up and down, and the picking groove 2221 on the picking plate 222 can accurately grab a round rod at the bottom of the material box 21.
[0034] After the pick-up plate 222 lifts the round rod to a certain height, the round rod is guided to the conveying assembly 23 by the guide plate 223. The top of the guide plate 223 is tilted to ensure that the round rod can slide smoothly into the conveying assembly 23. The conveying assembly 23 smoothly conveys the round rod to the working area of the grinding mechanism 3.
[0035] When the round bar is transported to the working area of the grinding mechanism 3, two oppositely arranged grinding machines 31 start to work. They are respectively located on both sides of the round bar and grind the round bar simultaneously.
[0036] The grinding machine 31 removes burrs, oxide layers or uneven parts from the surface of the round rod by means of a high-speed rotating grinding wheel or other grinding tools, so as to achieve a smooth and flat effect.
[0037] The design of the automatic feeding mechanism 2 realizes the automatic feeding of round rods, reduces the cumbersome operation of manual feeding, greatly improves production efficiency, and reduces the labor intensity of operators.
[0038] The grinding mechanism 3 uses two grinders 31 arranged opposite to each other, which can grind the round rod at the same time, thereby ensuring the uniformity and consistency of grinding and improving the processing quality.
[0039] The smooth conveying of the conveying assembly 23 also reduces the vibration and displacement of the round rod during the grinding process, further ensuring the processing quality.
[0040] Automated operation reduces direct contact between operators and equipment, reducing the risk of safety accidents.
[0041] Specifically, in this embodiment, the material box 21 has a chamber for storing round rods, the top of the material box 21 is open, and a through hole is formed on one side of the material box 21 close to the feeding assembly 22.
[0042] The bottom of the material box 21 is inclined downward near the end of the feeding assembly 22.
[0043] The material box 21 is used as a container for storing round rods, and a chamber for storing round rods is designed inside the material box 21. The top of the material box 21 is open, which is convenient for operators to add round rods therein. A through hole is opened on one side of the material box 21 near the feeding assembly 22 to ensure that the feeding assembly 22 can pass smoothly.
[0044] The bottom of the material box 21 is tilted downward near one end of the feeding assembly 22, using gravity to help the round rods to concentrate on the through hole. When the feeding assembly 22 is working, due to the tilted bottom design, the round rods will naturally roll toward the through hole 211, making it easier to be grabbed by the picking plate 222.
[0045] Preferably, the feeding assembly 22 in this embodiment includes a lifting member 221, two material picking plates 222, and a group of guide plates 223. The lifting member 221 is arranged on the frame 1, and the two material picking plates 222 are relatively arranged on the lifting member 221. The lifting member 221 is used to control the lifting and lowering of the material picking plate 222, and the material picking plate 222 is used to extract round rods. A group of guide plates 223 are relatively arranged on the material box 21, and the guide plates 223 are used to guide the extracted round rods to move to the conveying assembly 23.
[0046] Furthermore, a feeding trough 2221 is provided on the feeding plate 222 , and the feeding trough 2221 is inclined toward the side close to the conveying assembly 23 . The two feeding plates 222 are located between a group of guide plates 223 , and the top end of the guide plate 223 is inclined downward toward the end close to the conveying assembly 23 .
[0047] The lifting member 221 controls the up and down movement of the material taking plate 222 through its lifting movement. When the lifting member 221 rises, the material taking plate 222 also rises.
[0048] The material taking plate 222 is provided with a material taking groove 2221, which is inclined toward the side close to the conveying assembly 23, so as to help the round rod to automatically roll into the groove during the material taking process. When the material taking plate 222 descends to the bottom of the material box 21, the round rod will naturally roll onto the material taking plate 222 because the bottom of the material box 21 is inclined toward one end of the feeding assembly 22.
[0049] When the lifting member 221 starts to rise, it drives the feeding plate 222 and the round rod thereon to move upward together. As the feeding plate 222 rises, the round rod is taken away from the material box 21. At this time, the round rod is free from the restriction of the material box 1 and automatically rolls into the feeding trough 2221. At this time, the round rod is located above the two guide plates 223. Subsequently, the lifting member 221 descends, causing the feeding plate 222 to descend as well. A group of guide plates 223 begin to play a role, and the descending round rod will contact the guide plates 223. As the lifting member 21 is reset, the round rod falls above the guide plates 223. Since the top end of the guide plates 223 is tilted downward toward the end close to the conveying assembly 23, it is ensured that the round rod can smoothly slide onto the receiving platform 231 of the conveying assembly 23.
[0050] In summary, through the improved design of the material picking plate 222, the material picking trough 2221 and the guide plate 223, and the coordinated work of the feeding component 22, the material box 21 and the conveying component 23, accurate and smooth feeding of round rods is achieved, production efficiency is improved, labor intensity is reduced, and it has strong adaptability.
[0051] It can be understood that in this embodiment, a through hole for accommodating the material taking plate 222 is provided between the material box 21 and the frame 1 .
[0052] Specifically, a connecting through hole is provided at the bottom of the material box 21 and the top of the frame 1, and the through hole is used for the passage of the material taking plate 222. Moreover, the through hole at the bottom of the material box 21 is adapted to the diameter of a single round rod, so that when the material taking plate 22 is raised, only a single round rod will be lifted.
[0053] like Figure 4 As shown, specifically, in this embodiment, the lifting member 221 includes a cylinder 2211 disposed at the bottom of the frame 1, and a mounting frame 2212 is disposed at the bottom end of the piston rod of the cylinder 2211. The mounting frame 2212 and the two material-collecting plates 222 are disposed at both ends of the mounting frame 2212. The mounting frame 2212 is U-shaped.
[0054] The cylinder 2211 is installed at the bottom of the frame 1 and provides up and down reciprocating linear motion through air pressure drive.
[0055] The mounting frame 2212 is fixed to the bottom end of the piston rod of the cylinder 2211 and moves up and down as the piston rod expands and contracts. The mounting frame 2212 is U-shaped, which is convenient for fixing the two material taking plates 222 and maintaining their relative positions. The two material taking plates 222 are relatively arranged at both ends of the mounting frame 2212 to ensure that they can be raised and lowered synchronously under the drive of the cylinder 2211.
[0056] like Figure 5 As shown, preferably, the conveying assembly 23 in this embodiment includes a plurality of receiving platforms 231 arranged on the frame 1, the receiving platforms 231 are provided with a travel groove 2311 for accommodating the round rod, two grinders 31 are located on both sides of the receiving platforms 231, two wire wheels 232 are arranged on the frame 1 for relative rotation, two driving ropes 233 are connected for transmission between the two wire wheels 232, the driving ropes 232 are located inside the travel groove 2311 and are used to support the round rod, a reducer 234 is arranged on the frame 1, and the output shaft of the reducer 234 is connected to any wire wheel 232, and a driving motor 235 is arranged on the frame 1, and the output shaft of the driving motor 235 is connected to the input shaft of the reducer 234.
[0057] The receiving platform 231 is arranged on the frame 1 and has a travel groove 2311 on its surface. The size of the travel groove 2311 matches the round rod, ensuring that the round rod can be stably placed in the groove and move along the path of the groove.
[0058] Two grinders 31 are located on both sides of the receiving platform 231. When the round bar moves on the receiving platform 231, it will be grinded by the two grinders 31 from both sides at the same time, thereby achieving efficient and uniform processing.
[0059] Two wire wheels 232 are relatively rotatably arranged on the frame 1, and are connected by two driving ropes 233. These driving ropes 233 are located inside the travel groove 2311, and when they rotate, they support and push the round rod to move in the travel groove 2311.
[0060] The speed reducer 234 is mounted on the frame 1, and its output shaft is connected to any one of the wire wheels 232. Through the speed reducer 234, the rotation speed of the wire wheel 232 can be controlled, thereby adjusting the moving speed of the round rod.
[0061] The output shaft of the driving motor 235 is connected to the input shaft of the reducer 234 to provide power for the entire conveying assembly 23. By controlling the speed and direction of the driving motor 235, the moving speed and direction of the round rod can be controlled.
[0062] Furthermore, the limiting mechanism 4 in this embodiment is arranged inside the material box 21 and is used to guide the round rod inside the material box 21 to slide;
[0063] The limiting mechanism 4 includes a guide rod 41 disposed inside the material box 21 , and a pressure plate 42 is slidably disposed on the guide rod 41 .
[0064] The limiting mechanism 4 is used to ensure that the round rods inside the material box 21 can slide in an orderly and stable manner during the feeding process, thereby avoiding confusion and accumulation between the round rods.
[0065] The guide rod 41 is arranged inside the material box 21, and usually extends along the length direction or the width direction of the material box. Its main function is to provide a fixed path.
[0066] The pressing plate 42 can slide on the guide rod 41. The sliding position of the pressing plate 42 can be adjusted according to the length and state of the round rod inside the material box 21.
[0067] like Figure 6 As shown, in this embodiment, a slide 5 is provided on the frame 1. The slide 5 is located at the end of the grinder 31 away from the conveying assembly 23 and is used to guide the round rod to fall after grinding.
[0068] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0069] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0070] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A round rod grinding device for road sign processing, characterized in that: include: A frame (1), an automatic feeding mechanism (2) and a grinding mechanism (3), wherein the automatic feeding mechanism (2) is used for automatically loading and unloading round rods, and the grinding mechanism (3) is used for grinding round rods; The automatic feeding mechanism (2) comprises a material box (21), a feeding assembly (22) and a conveying assembly (23); the material box (21) is arranged on the frame (1) and is used to store round rods; the feeding assembly (22) is used to feed the round rods in the material box (21) onto the conveying assembly (23); and the conveying assembly (23) is used to convey the round rods to the grinding mechanism (3); The grinding mechanism (3) comprises two grinders (31) arranged opposite to each other on both sides of the conveying assembly (23).
2. The round rod grinding device for road sign processing according to claim 1, characterized in that: The material box (21) has a chamber for storing round rods inside, the top of the material box (21) is open, and a through hole is provided on one side of the material box (21) close to the feeding assembly (22).
3. A round rod grinding device for road sign processing as claimed in claim 2, characterized in that: The feeding assembly (22) comprises a lifting member (221), two material taking plates (222), and a group of guide plates (223); the lifting member (221) is arranged on the frame (1); the two material taking plates (222) are arranged on the lifting member (221) relative to each other; the lifting member (221) is used to control the lifting and lowering of the material taking plates (222); the material taking plates (222) are used to take round rods; and the group of guide plates (223) are arranged on the material box (21) relative to each other; the guide plates (223) are used to guide the taken round rods to move to the conveying assembly (23).
4. The round rod grinding device for road sign processing as claimed in claim 3, characterized in that: The material taking plate (222) is provided with a material taking trough (2221), and the material taking trough (2221) is inclined towards a side close to the conveying assembly (23).
5. The round rod grinding device for road sign processing according to claim 4, characterized in that: The lifting member (221) comprises a cylinder (2211) arranged at the bottom of the frame (1); a mounting frame (2212) is arranged at the bottom end of the piston rod of the cylinder (2211); the mounting frame (2212) and the two material taking plates (222) are arranged at two ends of the mounting frame (2212) relative to each other.
6. The round rod grinding device for road sign processing according to claim 1, characterized in that: The conveying assembly (23) comprises a plurality of receiving platforms (231) arranged on a frame (1), the receiving platforms (231) being provided with a travel groove (2311) for accommodating a round rod, two grinders (31) being located on both sides of the receiving platforms (231), two wire wheels (232) being arranged on the frame (1) for relative rotation, two driving ropes (233) being connected in transmission between the two wire wheels (232), the driving ropes (233) being located inside the travel groove (2311) and being used for supporting the round rod, a reducer (234) being arranged on the frame (1), an output shaft of the reducer (234) being connected to any wire wheel (232), and a driving motor (235) being arranged on the frame (1), an output shaft of the driving motor (235) being connected to an input shaft of the reducer (234).
7. The round rod grinding device for road sign processing according to claim 1, characterized in that: Also includes: A limiting mechanism (4), the limiting mechanism (4) being arranged inside the material box (21) and used to guide the round rod inside the material box (21) to slide; The limiting mechanism (4) comprises a guide rod (41) arranged inside the material box (21), and a pressure plate (42) is slidably arranged on the guide rod (41).
8. The round rod grinding device for road sign processing according to claim 1, characterized in that: The frame (1) is provided with a slide (5), which is located at one end of the grinder (31) away from the conveying assembly (23) and is used to guide the round rod to fall after grinding.