Adjustable concrete vibrating device

By designing an adjustable concrete vibration device, the vibrator height adjustment is achieved using the second screw and the worm gear, and equipped with a scraper drive mechanism for cleaning, the problem of difficulty in adjusting the height of the vibrator in the prior art is solved, and the service life and operating efficiency of the equipment are improved.

CN222779781UActive Publication Date: 2025-04-22CHINA POWER CONSTR CHENGDU CONSTR INVESTMENT CO LTD
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Patent Information

Application Number
CN202420435837.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-04-22
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing concrete vibration device cannot adjust the height of the vibrating rod, which makes it easy to bump when vibrating shallow concrete, affecting its service life, and it is easy to contaminate concrete after vibrating, affecting its use again.

Method used

An adjustable concrete vibration device is designed. Through the cooperation of the second screw and the worm gear, the height adjustment of the vibrator is realized to adapt to concrete vibration of different depths. In addition, the device is equipped with a scraper and a drive mechanism to facilitate cleaning of concrete on the vibrator.

Benefits of technology

Through the height adjustment function, the direct contact between the vibrator and concrete is avoided, and the service life is extended; the design of the scraper drive mechanism simplifies the cleaning process and improves the reliability and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable concrete vibrating device which comprises a base, a supporting frame is arranged on the base, the top wall of the supporting frame is rotationally connected with a first screw rod, a sliding groove is formed in the inner side wall of the supporting frame, a fixing column is connected into the sliding groove in a sliding mode, and the fixing column is in threaded connection with the first screw rod. One end of the fixing column penetrates through the base and extends below the base, the bottom end of the fixing column is fixedly connected with a fixing seat, and a mounting frame is arranged on the fixing seat; a second screw is rotationally connected to the top wall of the mounting frame, a connecting block is arranged on the second screw and is in threaded connection with the second screw, and a vibrating rod is fixedly connected to the bottom of the connecting block. Through the supporting frame and the first threaded rod on the base, the fixing column can move up and down, then the fixing base is driven to move, finally the mounting frame, the second threaded rod, the connecting block, the vibrating rod and the like are driven to integrally move, and therefore the construction requirement of vibrating is met.
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Description

Technical Field

[0001] The utility model belongs to the field of engineering construction, and specifically relates to an adjustable concrete vibrating device. Background Art

[0002] The smart beam yard has abandoned the traditional manual operation mode by introducing intelligent equipment. In the production process, it uses cutting-edge CNC machining technology to make steel bars, and also uses tire frames to tie steel bars. In addition, advanced construction processes and methods such as prestressed integral bundle threading, intelligent tensioning, intelligent grouting, and automatic spray maintenance are also widely used. All of this is to comprehensively improve the safety, quality and efficiency of the beam yard.

[0003] During the production of box beams in the Smart Beam Factory, we found that for small structural parts, due to the size limitation of the vibrating robot, it is impossible to perform effective concrete vibration operations. At present, this part of the work still needs to be done manually with a handheld vibrator, but this operation method requires workers to bend over for a long time, increasing their labor intensity. Therefore, we need to find a more efficient and humane way to reduce the burden on workers and improve production efficiency.

[0004] Recently, Chinese patent number CN220219025U announced a concrete vibrating device designed for the production of box beams in smart beam yards. This device cleverly combines a handle and a vibrating rod, greatly reducing the labor intensity of operators and avoiding heavy bending operations. However, the device still faces some challenges in practical application.

[0005] Since the depth of concrete may vary, the existing vibrating rod cannot be adjusted, which results in the vibrating rod being easily damaged when vibrating concrete of different depths, thus shortening its service life. In addition, the vibrating rod is often stained with concrete after vibrating, and once the concrete dries, it will seriously hinder the reuse of the vibrating rod, so it needs to be cleaned frequently. Utility Model Content

[0006] The utility model aims to overcome the shortcomings of the prior art and provide an adjustable concrete vibrating device, which can adjust the height of the vibrating rod to avoid the vibrating rod from being hit when vibrating shallow concrete.

[0007] The purpose of this utility model is achieved through the following technical solutions:

[0008] An adjustable concrete vibrating device comprises a base, a support frame is arranged on the base, a first screw rod is rotatably connected to the top wall of the support frame, a slide groove is arranged on the inner side wall of the support frame, a fixed column is slidably connected in the slide groove, and the fixed column is threadedly connected to the first screw rod;

[0009] One end of the fixed column passes through the base and extends to the bottom of the base, the bottom end of the fixed column is fixedly connected to the fixed seat, and the fixed seat is provided with a mounting frame; the top wall of the mounting frame is rotatably connected to the second screw, and the second screw is provided with a connecting block, the connecting block is threadedly connected to the second screw, and the bottom of the connecting block is fixedly connected to the vibrating rod;

[0010] The part where the second screw passes through the top wall of the mounting frame is provided with a worm wheel; two adjustment plates are provided on the top of the mounting frame, and a worm is rotatably connected between the two adjustment plates. The worm cooperates with the worm wheel, and one end of the worm passes through the adjustment plate and is connected to the turntable.

[0011] As a preferred method, if the mounting frame is arranged below the fixed seat, the installation height of the entire vibrator will be increased, and an additional stabilizing structure will be required. The mounting frame is arranged above the fixed seat, and the vibrator penetrates the fixed seat and is slidably connected to the fixed seat, which ensures the stable operation of the vibrator and has a reasonable structure, avoiding the vibrator installation structure from being too complicated.

[0012] As a preferred embodiment, a limit rod is provided in the mounting frame, and two ends of the limit rod are respectively connected to the top wall of the mounting frame and the fixing seat.

[0013] As a preferred embodiment, in order to achieve more stable operation, there are two limit rods, which are respectively located on both sides of the second screw rod.

[0014] As a preferred embodiment, in order to drive the first screw rod to rotate, a first motor is installed on the top wall of the support frame, and the output end of the first motor is fixedly connected to the first screw rod.

[0015] As a preferred embodiment, in order to provide a movable function, a handle frame is fixedly connected to one side of the base, a support leg is arranged under the base, and a movable wheel is arranged at the bottom of the support leg to facilitate the movement of the device.

[0016] As a preferred embodiment, a scraper is provided at the bottom of the fixing seat, and the scraper is arranged beside the vibrating rod, and the scraper is used to clean the concrete on the vibrating rod.

[0017] As a preferred embodiment, in order to facilitate the cleaning of the vibrating rod, the device also includes a scraper driving mechanism, the driving mechanism includes a rectangular frame, a slide plate and a third screw, the top of the slide plate is threadedly connected to the third screw, one end of the third screw is rotatably connected to one side of the rectangular frame, and the other end of the third screw extends out of the rectangular frame; the scraper is set on the slide plate.

[0018] As a preferred embodiment, a rotating column is provided at the end of the third screw rod to facilitate the rotation of the third screw rod. As a preferred embodiment, a gear ring is rotatably connected to the bottom of the fixed seat, the gear ring is arranged on the outside of the vibrating rod, the rectangular frame is fixed to the bottom of the gear ring, and a gear plate is also rotatably connected to the bottom of the fixed seat, the gear plate cooperates with the gear ring; a second motor is installed on the fixed seat, and the output end of the second motor is fixedly connected to the gear plate, so that the gear plate can rotate.

[0019] The utility model has at least the following beneficial effects:

[0020] (1) The support frame and the first screw on the base can realize the up and down movement of the fixed column, thereby driving the movement of the fixed seat, and finally driving the overall movement of the mounting frame, the second screw, the connecting block and the vibrating rod, thereby meeting the construction requirements of vibration.

[0021] (2) A slide groove is provided on the inner side wall of the support frame, and a fixed column is slidably connected in the slide groove. This design allows the fixed column to slide up and down along the slide groove, thereby enhancing the stability of the fixed column's up and down movement.

[0022] (3) The bottom end of the fixed column is fixedly connected to a fixed seat, and a mounting frame is arranged on the fixed seat. This design enables the device to ensure the verticality and stability of the vibrating rod.

[0023] (4) The top wall of the mounting frame is rotatably connected to a second screw rod, on which a connecting block is arranged, the connecting block is threadedly connected to the second screw rod, and a vibrating rod is fixedly connected to the bottom of the connecting block. By rotating the second screw rod, the height of the vibrating rod can be adjusted to meet different concrete construction requirements.

[0024] (5) A worm gear is provided at the portion of the second screw rod that passes through the top wall of the mounting frame, and two adjustment plates are provided at the top of the mounting frame. A worm is rotatably connected between the two adjustment plates, and the worm and the worm gear cooperate. This design enables the device to adjust the height of the vibrating rod through the cooperation of the worm and the worm gear, thereby avoiding the vibrating rod from being hit when vibrating shallow concrete, thereby improving the convenience and efficiency of use.

[0025] (6) One end of the worm passes through the adjustment plate and is connected to the turntable. By rotating the turntable, the rotation of the worm can be controlled, thereby adjusting the height of the vibrating rod. This design further improves the adjustment range and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the push handle structure of the utility model;

[0029] Figure 3 This is a schematic diagram of the height adjustment structure of the vibrating rod of the utility model;

[0030] Figure 4 This is a schematic diagram of the cleaning structure of the vibrating rod of the utility model;

[0031] Figure 5 This is a schematic diagram of the structure of the scraper driving mechanism in the embodiment of the utility model;

[0032] In the figure, 1-base, 2-support frame, 3-first screw, 4-slide, 5-fixed column, 6-fixed seat, 7-mounting frame, 8-second screw, 9-limit rod, 91-connecting block, 10-vibrating rod, 11-first motor, 12-switch, 13-worm gear, 14-worm, 15-turntable, 16-push handle frame, 17-moving wheel, 18-gear ring, 19-gear plate, 20-rectangular frame, 21-third screw, 22-rotating column, 23-slide plate, 24-rubber plate, 25-second motor. DETAILED DESCRIPTION

[0033] The technical solution of the present utility model is further described in detail below in conjunction with the accompanying drawings, but the protection scope of the present utility model is not limited to the following.

[0034] Hereinafter, different embodiments of the present disclosure will be described with reference to the accompanying drawings. However, it should be understood that the present disclosure is not limited to the specific form disclosed herein, but rather, the present disclosure should be interpreted as covering different changes, equivalents and / or replacements of the embodiments of the present disclosure. When describing the accompanying drawings, similar reference numerals may be used to indicate similar components.

[0035] In the present disclosure, if there is a statement "A or B", "at least one of A and / or B", or "one or more of A and / or B", it can include all possible combinations of the listed items. For example, the statement "A or B", "at least one of A and B", or "at least one of A or B" refers to all of the following situations: (1) including at least one A, (2) including at least one B, or (3) including both at least one A and at least one B.

[0036] The expressions used in different embodiments of the present disclosure, if there is "first", "second", "the first" or "the second" can modify different elements, regardless of order and / or importance, without limiting the corresponding elements. For example, a first user device and a second user device refer to different user devices, although both of them are user devices. For example, a first element can be referred to as a second element, and similarly, a second element can be referred to as a first element without departing from the scope of the present disclosure.

[0037] It will be understood that when an element (e.g., a first element) is referred to as being (operably or communicatively) "connected to" or "coupled to" another element (e.g., a second element), the element may be directly connected or coupled to the other element, or any other element (e.g., a third element) may be interposed therebetween. Conversely, when an element (e.g., a first element) is referred to as being "directly connected" or "directly coupled to" another element (the second element), no element (e.g., a third element) is interposed therebetween.

[0038] In the present disclosure, the terms are used to describe specific embodiments and do not limit the present disclosure. As used herein, the singular form is intended to also include the plural form, unless the content clearly indicates otherwise. In the specification, it should be understood that the term "including" or "having" represents the presence of a feature, number, step, operation, structural element, component or combination thereof, without excluding in advance the possibility of the presence or addition of one or more other features, numbers, steps, operations, structural elements, components or combinations thereof.

[0039] It should be understood that certain details are provided in the following description to facilitate a complete understanding of the example embodiments. However, one of ordinary skill in the art should understand that the example embodiments can be implemented without these specific details. For example, the system can be shown in a block diagram to avoid obscuring the example with unnecessary details. In other examples, well-known processes, structures, and techniques may not be shown in unnecessary details to avoid obscuring the example.

[0040] Embodiment 1

[0041] An adjustable concrete vibrating device is particularly suitable for concrete vibration in the production of box beams in Huiliang Field. Even in small-area structural operations, mechanical vibration can be performed, which is very convenient. It includes a base 1, a support frame 2 is arranged on the base 1, a first screw 3 is rotatably connected to the top wall of the support frame 2, a slide groove 4 is arranged on the inner side wall of the support frame 2, and a fixed column 5 is slidably connected in the slide groove 4. Figure 1 As shown, a support ear is provided on the top of the fixed column 5, the support ear extends into the slide groove 4, and the fixed column 5 is threadedly connected with the first screw rod 3;

[0042] One end of the fixing column 5 passes through the base 1 and extends to the bottom of the base 1. The bottom end of the fixing column 5 is fixedly connected to a fixing seat 6, and a mounting frame 7 is provided on the fixing seat 6 (see Figure 3 ); The top wall of the mounting frame 7 is rotatably connected to the second screw 8, and a connecting block 91 is provided on the second screw 8, the connecting block 91 is threadedly connected to the second screw 8, and the bottom of the connecting block 91 is fixedly connected to the vibrator 10;

[0043] When in use, when the first screw rod 3 rotates forward and reversely, the fixed column 5 can be driven to rise and fall by the threaded connection with the fixed column 5. At this time, the fixed column 5 and the slide groove 4 are in sliding motion. When the second screw rod 8 rotates, it can drive the connection block 91 to rise and fall through the threaded connection and make the connection block 91 and the limit rod 9 slide to drive the position adjustment of the connection block 91 and the vibrating rod 10. When the first screw rod 3 rotates forward and reversely to drive the fixed column 5 to move, it can drive the movement of the vibrating rod 10 and vibrate the concrete. By adjusting the height of the vibrating rod 10, it is convenient to adapt to concrete of different thicknesses and vibrate the concrete. In general, a switch 12 for the forward and reverse rotation of the first motor 11 can be set on the support frame 2.

[0044] The part of the second screw 8 that passes through the top wall of the mounting frame 7 is provided with a worm gear; two adjustment plates are provided on the top of the mounting frame 7, and a worm 14 is rotatably connected between the two adjustment plates. The worm 14 cooperates with the worm gear, and one end of the worm 14 passes through the adjustment plate and is connected to the turntable 15.

[0045] In a preferred embodiment, the mounting frame 7 is disposed above the fixing seat 6 , and the vibrating rod 10 passes through the fixing seat 6 and is slidably connected to the fixing seat 6 .

[0046] In a preferred embodiment, a limiting rod 9 is disposed in the mounting frame 7 , and two ends of the limiting rod 9 are respectively connected to the top wall of the mounting frame 7 and the fixing seat 6 .

[0047] In a preferred embodiment, there are two limiting rods 9 , which are respectively located on both sides of the second screw rod 8 .

[0048] In a preferred embodiment, a first motor 11 is installed on the top wall of the support frame 2 , and an output end of the first motor 11 is fixedly connected to the first screw rod 3 .

[0049] In a preferred embodiment, Figure 2 As shown, a handle frame 16 is fixedly connected to one side of the base 1, and a support leg is arranged below the base 1, and a moving wheel 17 is arranged at the bottom of the support leg. The arrangement of the handle frame 16 can facilitate the whole device to be moved by the moving wheel 17 through the handle frame 16.

[0050] In a preferred embodiment, a scraper (such as a rubber plate 24 ) is provided at the bottom of the fixing seat 6 , and the scraper is provided beside the vibrating rod 10 .

[0051] In a preferred embodiment, Figure 5 As shown, it also includes a drive mechanism for the scraper, which includes a rectangular frame 20, a slide plate 23 and a third screw 21; the top of the slide plate 23 is threadedly connected to the third screw 21, one end of the third screw 21 is rotatably connected to one side of the rectangular frame 20, and the other end of the third screw 21 extends out of the rectangular frame 20; the scraper is set on the slide plate 23.

[0052] In a preferred embodiment, a rotating column 22 is disposed at the end of the third screw rod 21 .

[0053] In a preferred embodiment, Figure 4 As shown, the bottom of the fixed seat 6 is rotatably connected with a gear ring 18, and the gear ring 18 is arranged outside the vibrating rod 10. The rectangular frame 20 is fixed at the bottom of the gear ring 18. The bottom of the fixed seat 6 is also rotatably connected with a gear plate 19, and the gear plate 19 is meshed with the gear ring 18; the gear ring 18 is thicker than the gear plate 19, which can ensure that the rotation of the rectangular frame 20 will not interfere with the gear plate 19. A second motor 25 is installed on the fixed seat 6, and the output end of the second motor 25 is fixedly connected with the gear plate 19. When the gear plate 19 rotates, it can mesh with the gear ring 18, thereby driving the rotation of the gear ring 18. Twisting the rotating column 22 can drive the rotation of the third screw rod 21 and make the slide plate 23 perform threaded motion with the third screw rod 21 so that the slide plate 23 can move in position within the rectangular frame 20. The movement of the slide plate 23 drives the scraper to touch the vibrating rod 10, and when the gear ring 18 rotates, it can drive the scraper to clean the vibrating rod 10.

[0054] In use, when the first motor 11 is running, its output end can drive the rotation of the first screw 3. When the first motor 11 rotates forward and reverse, the first screw 3 follows and rotates forward and reverse. When the first screw 3 rotates forward and reverse, it can drive the fixed column 5 to rise or fall through the threaded connection with the fixed column 5. At this time, the fixed column 5 and the slide 4 are in sliding motion. The turntable 15 can drive the worm 14 to rotate and make it mesh with the worm wheel 13 to drive the rotation of the worm wheel 13. Since the worm wheel 13 is fixedly connected to the second screw 8, the second screw 8 can be driven to rotate when the worm wheel 13 rotates. When the second screw 8 rotates, it can drive the connection block 91 to rise or fall through the threaded connection and make the connection block 91 and the limit rod 9 slide to drive the position adjustment of the connection block 91 and the vibrating rod 10. When the first screw 3 rotates forward and reversely and drives the fixed column 5 to move, it can drive the movement of the vibrating rod 10 and vibrate the concrete. By adjusting the vibrating rod 10, its height is adjusted, which is convenient to adapt to concrete of different thicknesses and vibrate the concrete. After the vibration is finished, the rotation column 22 can be twisted to drive the rotation of the third screw rod 21 and the slide plate 23 can be threaded with the third screw rod 21 so that the slide plate 23 can move in position within the rectangular frame 20. The movement of the slide plate 23 drives the rubber plate 24 to touch the vibrating rod 10. When the second motor 25 is running, its output end can drive the gear plate 19 to rotate, and when the gear ring 18 rotates, it can drive the rubber plate 24 to clean the vibrating rod 10. In this way, the slide plate 23 and the rubber plate 24 can rotate around the vibrating rod 10 and clean the concrete remaining on the vibrating rod 10 through the rubber plate 24, ensuring the cleanliness of the vibrating rod 10 and facilitating the next use.

[0055] Although the preferred embodiments of the utility model have been described, those skilled in the art may make additional changes and modifications to these embodiments once they are aware of the basic creative concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the utility model. The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. An adjustable concrete vibrating device, characterized in that: The base comprises a support frame, the top wall of the support frame is rotatably connected to a first screw rod, the inner side wall of the support frame is provided with a slide groove, a fixed column is slidably connected in the slide groove, the fixed column is threadedly connected to the first screw rod, and when the first screw rod rotates forward and reversely, the fixed column is driven to rise and fall through the threaded connection with the fixed column; One end of the fixed column passes through the base and extends to the bottom of the base, the bottom end of the fixed column is fixedly connected to the fixed seat, and the fixed seat is provided with a mounting frame; the top wall of the mounting frame is rotatably connected to the second screw, and the second screw is provided with a connecting block, the connecting block is threadedly connected to the second screw, and the bottom of the connecting block is fixedly connected to the vibrating rod; A worm wheel is provided at the part where the second screw passes through the top wall of the mounting frame; two adjusting plates are provided on the top of the mounting frame, a worm is rotatably connected between the two adjusting plates, the worm cooperates with the worm wheel, one end of the worm passes through the adjusting plate and is connected to the turntable; the mounting frame is arranged above the fixed seat, the vibrating rod passes through the fixed seat and is slidably connected to the fixed seat; a limit rod is provided in the mounting frame, and the two ends of the limit rod are respectively connected to the top wall of the mounting frame and the fixed seat.

2. The adjustable concrete vibrating device according to claim 1, characterized in that: There are two limit rods, which are respectively located on both sides of the second screw rod.

3. The adjustable concrete vibrating device according to claim 1, characterized in that: A first motor is installed on the top wall of the support frame, and an output end of the first motor is fixedly connected to the first screw rod.

4. The adjustable concrete vibrating device according to claim 1, characterized in that: A handle frame is fixedly connected to one side of the base, a supporting leg is arranged below the base, and a moving wheel is arranged at the bottom of the supporting leg.

5. The adjustable concrete vibrating device according to claim 1, characterized in that: A scraper is arranged at the bottom of the fixing seat, and the scraper is arranged beside the vibrating rod.

6. The adjustable concrete vibrating device according to claim 5, characterized in that: It also includes a drive mechanism for the scraper, which includes a rectangular frame, a slide plate and a third screw; the top of the slide plate is threadedly connected to the third screw, one end of the third screw is rotationally connected to one side of the rectangular frame, and the other end of the third screw extends out of the rectangular frame; the scraper is set on the slide plate.

7. The adjustable concrete vibrating device according to claim 6, characterized in that: A rotating column is arranged at the end of the third screw.

8. An adjustable concrete vibrating device according to claim 5, 6 or 7, characterized in that: The bottom of the fixed seat is rotatably connected to a gear ring, the gear ring is arranged on the outside of the vibrating rod, the rectangular frame is fixed to the bottom of the gear ring, the bottom of the fixed seat is also rotatably connected to a gear plate, the gear plate cooperates with the gear ring; a second motor is installed on the fixed seat, and the output end of the second motor is fixedly connected to the gear plate.

Citation Information

Patent Citations

  • Concrete vibrating device for box girder production in intelligent girder yard

    CN220219025U