Crystal block fretsaw cutting machine

Abstract

The utility model provides a crystal block wire saw cutting machine which comprises a protection box. A cutting assembly is installed on the top face of an inner cavity of the protection box, a lifting assembly is installed on the bottom face of the inner cavity of the protection box, a clamping assembly is installed above the lifting assembly, and a flushing assembly is installed on the bottom face of the inner cavity of the protection box. The cutting assembly comprises a moving part and a cutting frame, the moving part is installed on the top face of an inner cavity of the protection box, one side of the moving part is connected with the cutting frame, one end of the cutting frame is rotationally connected with a main wire wheel, and one side of the cutting frame is fixedly connected with a cutting motor; the output shaft end of the cutting motor is rotationally connected with a main wire wheel through cooperation of a worm and a worm gear, and a square groove is formed in the other end of the cutting frame. Through mutual cooperation of the cutting assembly, the lifting assembly, the clamping assembly and the flushing assembly, crystals of different shapes and sizes can be cut, and different thicknesses can be obtained through cutting.

Description

Technical Field

[0001] The utility model relates to the technical field of wire saw cutting machines for crystal blocks, in particular to a wire saw cutting machine for crystal blocks. Background Art

[0002] At present, when a traditional wire saw cutter cuts a crystal, first, the crystal to be cut is placed in the middle of a fixture, and then the fixture is used to clamp and fix the crystal. After clamping, the cutting fluid nozzle is directed to the position where the crystal needs to be cut. At this time, the wire saw cutter and the moving device are started. When the wire saw cutter is working, the cutting wire is driven to rotate, and the moving device drives the cutter to approach the crystal. As the cutting wire approaches, the crystal is cut.

[0003] Because traditional wire saw cutting machines use single-sided cutting when cutting crystals, if they are cutting larger crystals, when the cutting line is located in the middle of the crystal, the cutting fluid can only enter the middle of the crystal through a small cutting slit or cutting line to begin cooling the cutting line. However, the small cutting slit or cutting line will allow less cutting fluid to enter. At this time, the cutting speed is slow and the cutting direction remains unchanged. The heat generated by friction cannot be quickly cooled by the cutting fluid, which will make the cutting line longer, resulting in vibration during the cutting process, making the cutting surface rough and shortening the service life of the cutting line. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a crystal block wire saw cutting machine, which solves the problems mentioned in the background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A crystal block wire saw cutting machine, comprising a protection box; a cutting assembly is installed on the top surface of the inner cavity of the protection box, a lifting assembly is installed on the bottom surface of the inner cavity of the protection box, a clamping assembly is installed above the lifting assembly, and a flushing assembly is installed on the bottom surface of the inner cavity of the protection box; the cutting assembly comprises a moving part and a cutting frame, a moving part is installed on the top surface of the inner cavity of the protection box, one side of the moving part is connected to the cutting frame, one end of the cutting frame is rotatably connected to the main wire wheel, one side of the cutting frame is fixedly connected to the cutting motor, and the output of the cutting motor The shaft end is rotatably connected to the main line wheel through a worm and a worm gear, and the other end of the cutting frame is provided with a square groove, and the other end of the cutting frame and one side of the square groove is fixedly connected with a positioning block, the internal thread of the positioning block is connected with a tightening threaded rod, one end of the tightening threaded rod is rotatably connected with a clamping block, the clamping block slides in the square groove, one side of the clamping block is fixedly connected with a damping rod, one end of the damping rod is fixedly connected with a moving block, the internal rotation of the moving block is connected with a slave line wheel, and the main line wheel drives the slave line wheel to rotate through the cutting line.

[0007] Furthermore, the moving component includes a moving track, the top surface of the inner cavity of the protection box is fixedly connected to the moving track, the bottom surface of the moving track is provided with a moving groove, the inner cavity of the moving groove is rotatably connected to a moving threaded rod, one end of the moving track is fixedly connected to a moving motor, the output shaft end of the moving motor is fixedly connected to the moving threaded rod, and the outer surface of the moving threaded rod is threadedly connected to a cutting frame.

[0008] Furthermore, the lifting assembly includes a lifting sleeve, the bottom surface of the inner cavity of the protection box is fixedly connected to the lifting sleeve, the bottom surface of the inner cavity of the lifting sleeve is fixedly connected to the lifting motor, the output shaft end of the lifting motor is rotatably connected to a height threaded rod through a worm and a worm gear, the bottom of the inner cavity of the lifting sleeve is rotatably connected to the height threaded rod, and the outer surface of the height threaded rod is threadedly connected to a lifting column.

[0009] Furthermore, the clamping assembly comprises a rotating motor and a rotating disk, the top surface of the lifting column is rotatably connected to the rotating disk, one side of the lifting column is fixedly connected to the rotating motor, the output shaft end of the rotating motor is rotatably connected to the rotating disk through a gear set, the top surface of the rotating disk is provided with dovetail grooves at equal intervals, the inner cavity of the dovetail groove is rotatably connected to a clamping threaded rod, and the outer surface of the clamping threaded rod is threadedly connected to a clamping sheet.

[0010] Furthermore, the flushing assembly includes a water receiving tray, the bottom surface of the inner cavity of the protection box is fixedly connected to the water receiving tray, the inner cavity of the water receiving tray is provided with a water discharge hole, the bottom surface of the water receiving tray and below the water discharge hole is fixedly connected to a water receiving cylinder, and the inner cavity of the water discharge hole is provided with a filter cylinder.

[0011] Furthermore, the flushing assembly also includes a water pump and a folding bellows. The water pump is fixedly connected to the bottom surface of the water receiving tray. The water inlet end of the water pump is connected to the inner cavity of the water receiving tube through a water inlet pipe. The water outlet end of the water pump is connected to a hose nozzle. A folding bellows is fixedly connected to the middle part of the inner cavity of the water receiving tray. The other end of the folding bellows is rotatably connected to the bottom surface of the rotating disk.

[0012] The utility model provides a crystal block wire saw cutting machine. Compared with the prior art, it has the following beneficial effects:

[0013] 1. Through 4 sets of clamping threaded rods and clamping plates, the crystals of different shapes can be clamped. After clamping, the lifting motor and the height threaded rod drive the lifting column and the rotating disk to adjust the height of the crystal, which is convenient for cutting different thicknesses of the crystal later.

[0014] 2. The main wire wheel is driven to rotate by the cutting motor in the cutting assembly. When the main wire wheel rotates, the slave wire wheel is driven to rotate through the cutting wire, so that the crystal can be cut. When cutting, the rotating motor drives the rotating disk to rotate, thereby driving the crystal to rotate, avoiding single-sided cutting and heat accumulation during cutting. Rotary cutting accelerates the heat dissipation, and this cutting method speeds up the cutting speed. During the cutting process, the moving parts drive the movement of the cutting frame, so that crystals of different shapes and sizes can be cut;

[0015] 3. The clamping block is driven to move by the clamping threaded rod, so that the damping rod is squeezed to prevent the cutting line from being stretched due to heat during cutting. At this time, the damping rod drives the movement of the slave wire wheel to keep the cutting line in a taut state at all times to prevent slipping during cutting.

[0016] 4. The cutting fluid can be recovered by blocking the bellows without affecting the height adjustment and rotation of the rotating disk. The debris generated during cutting can be recovered through the filter cartridge to prevent the debris from entering the pump body and causing the pump body to be blocked;

[0017] 5. Through the cooperation of the water pump, water inlet pipe and hose nozzle in the flushing assembly, the cut crystal and cutting wire can be cooled during cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 The utility model overall structure schematic diagram is shown;

[0020] Figure 2 The schematic diagram of the structure of the cutting assembly of the utility model is shown;

[0021] Figure 3 Another structural schematic diagram of the cutting assembly of the utility model is shown;

[0022] Figure 4 The utility model is shown as a schematic diagram of a partial top view of the overall structure;

[0023] Figure 5 The utility model is shown as a schematic diagram of the overall partial bottom view structure;

[0024] Figure 6 A schematic diagram of the partial cross-section structure of the lifting assembly of the utility model is shown;

[0025] Figure 7 A schematic diagram of the partial cross-sectional structure of the flushing assembly of the utility model is shown;

[0026] As shown in the figure: 1. Protection box; 2. Cutting assembly; 21. Moving parts; 21-1. Moving track; 21-2. Moving slot; 21-3. Moving threaded rod; 21-4. Moving motor; 22. Cutting frame; 23. Main line wheel; 24. Cutting motor; 25. Square slot; 26. Positioning block; 27. Tension threaded rod; 28. Clamping block; 29. ​​Damping rod; 210. Moving block; 211. Slave line wheel; 212. Cutting line ; 3. Lifting assembly; 31. Lifting sleeve; 32. Lifting motor; 33. Height threaded rod; 34. Lifting column; 4. Clamping assembly; 41. Rotating motor; 42. Rotating disk; 43. Dovetail groove; 44. Clamping threaded rod; 45. Clamping sheet; 5. Flushing assembly; 51. Water collecting tray; 52. Drain hole; 53. Water collecting cylinder; 54. Filter cylinder; 55. Water pump; 56. Folding bellows; 57. Water inlet pipe; 58. Hose nozzle. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment 1

[0029] In order to solve the technical problems in the background technology, a crystal block wire saw cutting machine is provided as follows:

[0030] Combination Figure 1-Figure 7 As shown, the utility model provides a crystal block wire saw cutting machine, including a protection box 1; a cutting assembly 2 is installed on the top surface of the inner cavity of the protection box 1, a lifting assembly 3 is installed on the bottom surface of the inner cavity of the protection box 1, a clamping assembly 4 is installed above the lifting assembly 3, and a flushing assembly 5 is installed on the bottom surface of the inner cavity of the protection box 1; the cutting assembly 2 includes a moving part 21 and a cutting frame 22, the moving part 21 is installed on the top surface of the inner cavity of the protection box 1, one side of the moving part 21 is connected to the cutting frame 22, one end of the cutting frame 22 is rotatably connected to the main wire wheel 23, one side of the cutting frame 22 is fixedly connected to a cutting motor 24, and the output shaft end of the cutting motor 24 is connected to the main wire wheel 23, and the main wire wheel 23 ... The worm gear cooperates with the worm wheel to be rotatably connected with the main line wheel 23, and the other end of the cutting frame 22 is provided with a square groove 25. The other end of the cutting frame 22 and one side of the square groove 25 is fixedly connected with a positioning block 26, and the internal thread of the positioning block 26 is connected with a tensioning threaded rod 27, and one end of the tensioning threaded rod 27 is rotatably connected with a clamping block 28. The clamping block 28 is located in the square groove 25 and slides. One side of the clamping block 28 is fixedly connected with a damping rod 29, and one end of the damping rod 29 is fixedly connected with a moving block 210. The inside of the moving block 210 is rotatably connected with a slave line wheel 211, and the main line wheel 23 drives the slave line wheel 211 to rotate through the cutting line 212. The moving component 21 includes a moving track 21-1, the top surface of the inner cavity of the protection box 1 is fixedly connected to the moving track 21-1, the bottom surface of the moving track 21-1 is provided with a moving groove 21-2, the inner cavity of the moving groove 21-2 is rotatably connected to a moving threaded rod 21-3, one end of the moving track 21-1 is fixedly connected to a moving motor 21-4, the output shaft end of the moving motor 21-4 is fixedly connected to the moving threaded rod 21-3, and the outer surface of the moving threaded rod 21-3 is threadedly connected to a cutting frame 22.

[0031] By driving the movement of the cutting frame 22 through the moving component 21, the movement of the cutting wire 212 can be driven to cut crystals of different sizes. By tightening the threaded rod 27 in conjunction with the damping rod and the moving block, the wire wheel is tightened to prevent the cutting wire 212 from being stretched due to friction during cutting and slipping.

[0032] Embodiment 2

[0033] like Figure 1-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0034] The lifting assembly 3 includes a lifting sleeve 31, the bottom surface of the inner cavity of the protection box 1 is fixedly connected with the lifting sleeve 31, the bottom surface of the inner cavity of the lifting sleeve 31 is fixedly connected with a lifting motor 32, the output shaft end of the lifting motor 32 is rotatably connected with a height threaded rod 33 through a worm and a worm gear, the bottom of the inner cavity of the lifting sleeve 31 is rotatably connected with the height threaded rod 33, and the outer surface of the height threaded rod 33 is threadedly connected with a lifting column 34. The clamping assembly 4 includes a rotating motor 41 and a rotating disk 42, the top surface of the lifting column 34 is rotatably connected with the rotating disk 42, one side of the lifting column 34 is fixedly connected with the rotating motor 41, the output shaft end of the rotating motor 41 is rotatably connected with the rotating disk 42 through a gear set, the top surface of the rotating disk 42 is provided with dovetail grooves 43 at equal intervals, the inner cavity of the dovetail groove 43 is rotatably connected with a clamping threaded rod 44, and the outer surface of the clamping threaded rod 44 is threadedly connected with a clamping sheet 45.

[0035] By driving the height of the rotating disk 42 through the height threaded rod 33 in the lifting assembly 3, the crystal can be driven to rise and fall, which is convenient for cutting crystals of different thicknesses in the later stage. By driving the rotating disk 42 to rotate through the rotating motor, the single-sided cutting of the crystal in the later stage can be convenient. By driving the movement of the clamping piece 45 through the 4 groups of clamping threaded rods, the crystals of different shapes and sizes can be clamped and fixed.

[0036] Embodiment 3

[0037] like Figure 1-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0038] The flushing assembly 5 includes a water receiving tray 51, the bottom surface of the inner cavity of the protection box 1 is fixedly connected with the water receiving tray 51, the inner cavity of the water receiving tray 51 is provided with a water discharge hole 52, the bottom surface of the water receiving tray 51 and below the water discharge hole 52 is fixedly connected with a water receiving cylinder 53, and the inner cavity of the water discharge hole 52 is provided with a filter cylinder 54. The flushing assembly 5 also includes a water pump 55 and a folded bellows 56, the bottom surface of the water receiving tray 51 is fixedly connected with the water receiving tray 51, the water inlet end of the water pump 55 is connected with the inner cavity of the water receiving cylinder 53 through a water inlet pipe 57, the water outlet end of the water pump 55 is connected with a hose nozzle 58, the middle part of the inner cavity of the water receiving tray 51 is fixedly connected with the folded bellows 56, and the other end of the folded bellows 56 is rotatably connected with the bottom surface of the rotating disk 42.

[0039] The debris in the cutting fluid can be filtered out by the filter cartridge 54 in the flushing assembly 5, and the temperature of the crystal cutting site can be lowered by the cooperation of the water pump 55, the water inlet pipe 57 and the water receiving cartridge 53.

[0040] The working principle and use process of this utility model:

[0041] In use:

[0042] First, the crystal to be cut is placed on the rotating disk 42, and then the clamping threaded rod 44 is rotated to drive the clamping piece 45 to move toward the crystal, so that crystals of different sizes can be clamped and fixed. After clamping, the lifting motor 32 is started according to the thickness of the cut, and the lifting motor 32 drives the height threaded rod 33 to rotate. When the height threaded rod 33 rotates, it will drive the lifting column 34 to move upward, thereby driving the rotating disk 42 and the crystal to move upward, so that it is convenient to cut out the crystals in the later stage. Crystals of the same thickness, after adjustment, start to bend the hose nozzle 58, move the water outlet end of the hose nozzle 58 to the crystal cutting position, start the water pump 55, when the water pump 55 works, start to pump the cutting fluid in the water receiving nozzle 51 into the hose nozzle 58, when pumping the fluid, start filtering and intercepting the debris in the cutting fluid through the filter cartridge 54, to facilitate the centralized processing later, start the cutting motor 24, when the cutting motor 24 works, it will drive the main line wheel 23 to rotate, at this time, with the cooperation of the slave line wheel 211, The cutting line 212 is driven to rotate. When the cutting line 212 rotates, the moving motor 21-4 in the moving component 21 drives the moving threaded rod 21-3 to rotate, which can drive the cutting line 212 to move toward the crystal, thereby starting to cut crystals of different sizes. During cutting, the rotating motor 41 is started, and the rotating motor 41 drives the rotating disk 42 to rotate. When the rotating disk 42 rotates, single-sided cutting is avoided during the cutting process. When the cutting line 212 is replaced later, the tightening threaded rod 21-3 is rotated. Rod 27, tighten the threaded rod to drive the moving block 210 and the slave wire wheel 211 to move, so that the cutting line 212 can be removed and a new one can be installed. At this time, the tightening threaded rod 27 is rotated to drive the clamping block 28 to move and start squeezing the damping rod 29 by tightening the threaded rod 27, so that the damping rod 29 is compressed. When the cutting line 212 is heated and elongated later, at this time, the damping rod 29 pushes the moving block 210 to move, which can drive the slave wire wheel 211 to move, so that the cutting line 212 can be straightened later to prevent slipping.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A crystal block wire saw cutting machine, characterized in that: It comprises a protection box (1); a cutting assembly (2) is installed on the top surface of the inner cavity of the protection box (1); a lifting assembly (3) is installed on the bottom surface of the inner cavity of the protection box (1); a clamping assembly (4) is installed above the lifting assembly (3); and a flushing assembly (5) is installed on the bottom surface of the inner cavity of the protection box (1); The cutting assembly (2) comprises a moving part (21) and a cutting frame (22); the moving part (21) is installed on the top surface of the inner cavity of the protection box (1); one side of the moving part (21) is connected to the cutting frame (22); one end of the cutting frame (22) is rotatably connected to a main line wheel (23); one side of the cutting frame (22) is fixedly connected to a cutting motor (24); the output shaft end of the cutting motor (24) is rotatably connected to the main line wheel (23) through a worm gear and a worm gear; the other end of the cutting frame (22) is provided with a square groove (25); the other end of the cutting frame (22) is located at the square groove A positioning block (26) is fixedly connected to one side of the groove (25); the internal thread of the positioning block (26) is connected to a tensioning threaded rod (27); one end of the tensioning threaded rod (27) is rotatably connected to a clamping block (28); the clamping block (28) is located in the square groove (25) and slides; a damping rod (29) is fixedly connected to one side of the clamping block (28); one end of the damping rod (29) is fixedly connected to a moving block (210); the interior of the moving block (210) is rotatably connected to a slave wheel (211); the main wheel (23) drives the slave wheel (211) to rotate through the cutting line (212).

2. The ingot wire saw cutting machine according to claim 1, characterized in that: The moving component (21) comprises a moving track (21-1), the top surface of the inner cavity of the protection box (1) is fixedly connected to the moving track (21-1), the bottom surface of the moving track (21-1) is provided with a moving groove (21-2), the inner cavity of the moving groove (21-2) is rotatably connected to a moving threaded rod (21-3), one end of the moving track (21-1) is fixedly connected to a moving motor (21-4), the output shaft end of the moving motor (21-4) is fixedly connected to the moving threaded rod (21-3), and the outer surface of the moving threaded rod (21-3) is threadedly connected to a cutting frame (22).

3. The ingot wire saw cutting machine according to claim 2, characterized in that: The lifting assembly (3) comprises a lifting sleeve (31), the bottom surface of the inner cavity of the protection box (1) is fixedly connected to the lifting sleeve (31), the bottom surface of the inner cavity of the lifting sleeve (31) is fixedly connected to a lifting motor (32), the output shaft end of the lifting motor (32) is rotatably connected to a height threaded rod (33) through a worm gear and a worm wheel, the bottom of the inner cavity of the lifting sleeve (31) is rotatably connected to the height threaded rod (33), and the outer surface of the height threaded rod (33) is threadedly connected to a lifting column (34).

4. The ingot wire saw cutting machine according to claim 3, characterized in that: The clamping assembly (4) comprises a rotating motor (41) and a rotating disk (42); the top surface of the lifting column (34) is rotatably connected to the rotating disk (42); one side of the lifting column (34) is fixedly connected to the rotating motor (41); the output shaft end of the rotating motor (41) is rotatably connected to the rotating disk (42) via a gear set; the top surface of the rotating disk (42) is provided with dovetail grooves (43) at equal intervals; the inner cavity of the dovetail groove (43) is rotatably connected to a clamping threaded rod (44); and the outer surface of the clamping threaded rod (44) is threadedly connected to a clamping sheet (45).

5. The ingot wire saw cutting machine according to claim 4, characterized in that: The flushing assembly (5) comprises a water receiving tray (51), the bottom surface of the inner cavity of the protection box (1) is fixedly connected to the water receiving tray (51), the inner cavity of the water receiving tray (51) is provided with a water discharge hole (52), the bottom surface of the water receiving tray (51) and located below the water discharge hole (52) is fixedly connected to a water receiving cylinder (53), and the inner cavity of the water discharge hole (52) is provided with a filter cylinder (54).

6. The ingot wire saw cutting machine according to claim 5, characterized in that: The flushing assembly (5) further comprises a water pump (55) and a folding bellows (56); the bottom surface of the water receiving tray (51) is fixedly connected to the water pump (55); the water inlet end of the water pump (55) is connected to the inner cavity of the water receiving cylinder (53) through a water inlet pipe (57); the water outlet end of the water pump (55) is connected to a hose nozzle (58); the middle part of the inner cavity of the water receiving tray (51) is fixedly connected to the folding bellows (56); the other end of the folding bellows (56) is rotatably connected to the bottom surface of the rotating disk (42).

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