Ball valve body injection mold

By designing the ball valve body injection mold, the combination of regulation components and cooling components is used to solve the problems of safety hazards and slow molding after injection molding, and rapid cooling and efficient molding are achieved.

CN222779959UActive Publication Date: 2025-04-22AVK VALVES (ANHUI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420932300.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-22
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the existing ball valve body injection molding process, the temperature after injection molding is high, there are safety hazards, and the cooling time is long, resulting in slow forming and reducing processing efficiency.

Method used

A ball valve body injection mold is designed, and the control components are used to drive the movable mold to control up and down, so as to realize the mold opening and model removal, and improve the plasticization efficiency. At the same time, by combining the injection molded partition and the cooling component, the injection molded partition is cooled and the cooling effect of the model is improved.

Benefits of technology

The rapid cooling of the ball valve body is achieved, the cooling and forming time is shortened, the processing efficiency is improved, and the operator's risk of scalding is avoided through cooling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222779959U_ABST
    Figure CN222779959U_ABST
Patent Text Reader

Abstract

The utility model provides a ball valve body injection mold, belongs to the technical field of ball valve manufacturing, and solves the technical problems that operators are easy to be scalded accidentally and potential safety hazards exist due to high temperature after existing processing, and the ball valve body is slow to form and the processing efficiency is reduced due to long cooling time after injection molding. A ball valve body injection mold comprises a mold base and a movable mold arranged at the top of the mold base, a regulation and control frame is fixed to the mold base, a regulation and control assembly for controlling the height position of the movable mold is arranged in the regulation and control frame, and valve body assembling injection molding grooves are formed in the opposite faces of the mold base and the movable mold correspondingly. An injection molding partition plate is rotationally connected to the mold base, and a cooling assembly for cooling the injection molding partition plate is arranged in the mold base. The ball valve body cooling device has the advantages that the ball valve body subjected to injection molding is cooled in an accelerated manner, the cooling molding time is prolonged, and personnel are prevented from being scalded.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of ball valve manufacturing and relates to an injection mold, in particular to an injection mold for a ball valve body. Background Art

[0002] A ball valve is a pipeline accessory used to open and close pipelines, control flow direction, and adjust and control the parameters of the conveying medium. A ball valve is a valve whose opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control.

[0003] However, in the prior art, as a type of valve, the ball valve has good sealing performance and is easy to switch. With the rapid development of industrial level, the application scope of the ball valve is becoming more and more extensive. The processing of the ball valve body is usually carried out by injection molding using an injection mold. However, the existing injection molding process generates a very high temperature after processing, which can easily cause accidental scalding to operators and pose a safety hazard. It also makes the cooling time of the ball valve body long after injection molding, resulting in slow molding and reduced processing efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems in the existing technology and propose a ball valve body injection mold. The technical problem to be solved by the utility model is: how to accelerate the cooling of the ball valve body after injection molding, increase the cooling molding time and prevent scalding of personnel.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A ball valve body injection mold comprises a mold base and a movable mold arranged on the top of the mold base, a regulating frame is fixed on the mold base, a regulating component for controlling the height position of the movable mold is arranged in the regulating frame, an assembling valve body injection groove is provided on the opposite surfaces of the mold base and the movable mold, an injection molding partition is rotatably connected to the mold base, and a cooling component for cooling the injection molding partition is arranged in the mold base.

[0007] The working principle of the utility model is that the movable mold can be driven to adjust the upper and lower positions through the regulating component to realize opening the whole mold, so that the model inside it can be conveniently taken out, and the overall molding efficiency of the model is improved, and the injection molding partition is used to separate the injection molding groove of the assembled valve body to mold two assembled valve shells of the ball valve, and the injection molding partition is cooled by the cooling component to improve the heat dissipation and cooling effect of the model, so that the model is easier to mold, and after the molding is completed, the movable mold is lifted by the regulating component, and then the injection molding partition cover is rotated, so that the mold can be conveniently taken out, and since the heat dissipation and cooling of the model are carried out, the high temperature of the model will not cause damage to personnel.

[0008] The mold base and the movable mold are both provided with injection channels, the two assembly valve body injection grooves are both provided with injection ports, and the two injection ports are respectively connected to the corresponding injection channels, a connecting groove is provided on the mold base, the connecting groove is connected to the injection channel opened in the mold base, a connecting head is fixed to the bottom surface of the movable mold, the connecting head is plug-fitted into the connecting groove, and the connecting head is connected to the injection channel opened in the movable mold, an injection connector is fixed on the movable mold, an injection pipe is connected to the injection connector, and the injection connector is connected to the injection channel opened inside the movable mold.

[0009] With the above structure, after the mold base and the movable mold are overlapped and fitted, the connector and the connecting groove are buckled together. At this time, the plastic solution is injected into the injection channel through the injection pipe, and then injected into the injection groove of the assembly valve body through the injection port, thereby realizing the injection molding work.

[0010] The injection molding partition is hollow inside, and the cooling component includes a cooling liquid cavity opened in the mold base, a liquid pump fixed in the cooling liquid cavity, an infusion pipeline is fixed to the output end of the liquid pump, one end of the infusion pipeline is connected to the inside of the injection molding partition, and the cooling liquid cavity is filled with coolant.

[0011] With the above structure, the coolant can be input into the injection molding partition through a liquid pump to absorb heat and cool the injection molding partition. The injection molding partition can further cool the model in the injection molding groove of the assembled valve body to assist molding and facilitate subsequent personnel to remove it, thereby improving the overall injection molding efficiency.

[0012] The regulating assembly comprises a regulating lead screw rotatably connected in the regulating frame and a driving motor fixed in the regulating frame. The output end of the driving motor is coaxially fixedly connected to the regulating lead screw, and the regulating lead screw is threadedly connected to the movable mold.

[0013] With the above structure, the regulating screw can be driven to rotate by the driving motor, and the regulating screw will drive the movable mold to move up and down after rotating, so as to realize the opening and closing action of the movable mold and the mold base.

[0014] A servo motor is fixed in the mold base, and the output end of the servo motor is coaxially fixedly connected with the rotating part of the injection molding partition.

[0015] With the above structure, the servo motor can drive the injection molding partition to flip the cover, so that the injection molding partition is in a vertical state, which is convenient for personnel to collect the model in the injection molding groove of the assembled valve body or adhered to the injection molding partition.

[0016] Compared with the prior art, the ball valve body injection mold has the following advantages:

[0017] 1. The movable mold is driven to adjust the upper and lower positions through the regulating component, so that the whole mold can be opened, which is convenient for taking out the model inside and improving the overall molding efficiency of the model.

[0018] 2. The injection molding partition is cooled by the cooling component to improve the heat dissipation and cooling effect of the model, making the model easier to shape. After the molding is completed, the movable mold is lifted by the regulating component, and then the injection molding partition cover is turned to conveniently take out the mold. In addition, since the model is cooled and cooled, the high temperature of the model will not cause harm to personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model.

[0020] Figure 2 It is a structural schematic diagram of the control component in the utility model.

[0021] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0022] Figure 4 It is a schematic diagram of the structure inside the injection molded partition in the utility model.

[0023] In the figure, 1. mold base; 2. movable mold; 3. regulating frame; 4. injection molding groove for assembling valve body; 5. injection molding partition; 6. injection molding channel; 7. injection molding port; 8. connecting groove; 9. connecting head; 10. injection molding joint; 11. injection molding pipeline; 12. cooling liquid chamber; 13. suction pump; 14. infusion pipeline; 15. regulating screw; 16. driving motor. DETAILED DESCRIPTION

[0024] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0025] like Figure 1-Figure 4 As shown, a ball valve body injection mold includes a mold base 1, a movable mold 2 arranged on the top of the mold base 1, a regulating frame 3 is fixed on the mold base 1, and a regulating component for controlling the height position of the movable mold 2 is arranged in the regulating frame 3, and an assembling valve body injection groove 4 is provided on the opposite surfaces of the mold base 1 and the movable mold 2, an injection partition 5 is rotatably connected to the mold base 1, and a cooling component for cooling the injection partition 5 is arranged in the mold base 1.

[0026] The movable mold 2 can be driven by the regulating component to regulate the upper and lower positions, so that the entire mold can be opened, which is convenient for taking out the model inside it and improving the overall molding efficiency of the model. The injection molding partition 5 is used to separate the assembly valve body injection molding groove 4, so that the two assembly valve body injection molding grooves 4 are independent of each other, thereby molding two assembly valve shells of the ball valve. The two assembly valve shells can be assembled into a ball valve body after the valve core is installed between them. After the assembly valve shell is molded into a rough shape, the injection molding partition 5 is cooled by the cooling component to improve the heat dissipation and cooling effect of the model, making the model easier to shape. After the molding is completed, the movable mold 2 is lifted by the regulating component, and the injection molding partition 5 is flipped and rotated, so that the model can be conveniently taken out. Since the model is cooled and cooled, the high temperature of the model will not cause damage to personnel.

[0027] An injection channel 6 is provided in the mold base 1 and the movable mold 2, an injection port 7 is provided in the two injection grooves 4 of the assembled valve body, and the two injection ports 7 are respectively connected to the corresponding injection channels 6, a connecting groove 8 is provided on the mold base 1, and the connecting groove 8 is connected to the injection channel 6 opened in the mold base 1, a connecting head 9 is fixed to the bottom surface of the movable mold 2, the connecting head 9 is plug-fitted with the connecting groove 8, and the connecting head 9 is connected to the injection channel 6 opened in the movable mold 2, an injection connector 10 is fixed on the movable mold 2, an injection pipe 11 is connected to the injection connector 10, and the injection connector 10 is connected to the injection channel 6 opened inside the movable mold 2.

[0028] With the above structure, after the mold base 1 and the movable mold 2 are overlapped and fitted, the connector 9 and the connecting groove 8 are buckled together, and then the plastic solution is injected into the injection channel 6 through the injection pipe 11, and then injected into the injection groove 4 of the assembled valve body through the injection port 7, thereby realizing the injection molding work.

[0029] The injection molding partition 5 is hollow inside, and the cooling component includes a cooling liquid cavity 12 opened in the mold base 1, and a liquid pump 13 fixed in the cooling liquid cavity 12. A liquid infusion pipe 14 is fixed to the output end of the liquid pump 13, and one end of the liquid infusion pipe 14 is connected to the inside of the injection molding partition 5, and the cooling liquid cavity 12 is filled with coolant.

[0030] By adopting the above structure, the coolant can be input into the injection molding partition 5 through the liquid pump 13, so as to absorb heat and cool the injection molding partition 5. The injection molding partition 5 can further cool the model in the injection molding groove 4 of the assembled valve body to assist molding and facilitate subsequent personnel to remove it, thereby improving the overall injection molding efficiency.

[0031] The regulating assembly includes a regulating screw 15 rotatably connected in the regulating frame 3 and a driving motor 16 fixed in the regulating frame 3 . The output end of the driving motor 16 is coaxially fixedly connected to the regulating screw 15 , and the regulating screw 15 is threadedly connected to the movable mold 2 .

[0032] With the above structure, the regulating screw 15 can be driven to rotate by the driving motor 16. After the regulating screw 15 rotates, it will drive the movable mold 2 to move up and down, thereby realizing the opening and closing action of the movable mold 2 and the mold base 1.

[0033] A servo motor is fixed inside the mold base 1 , and the output end of the servo motor is coaxially fixedly connected to the rotating part of the injection molding partition 5 .

[0034] With the above structure, the servo motor can drive the injection molding partition 5 to flip the cover, so that the injection molding partition 5 is in a vertical state, so that it is convenient for personnel to collect the model in the injection molding groove 4 of the assembly valve body or adhered to the injection molding partition 5.

[0035] The working principle of the utility model is as follows: the regulating screw 15 is driven to rotate by the driving motor 16, and the regulating screw 15 will drive the movable mold 2 to move downward after rotating. When the mold base 1 and the movable mold 2 are overlapped and fitted, the connector 9 and the connecting groove 8 complete the buckle fit, and then the plastic solution is injected into the injection channel 6 through the injection molding pipe 11, and then injected into the injection molding groove 4 of the assembled valve body through the injection molding port 7. When the injection molding is completed, the coolant can be input into the injection molding partition 5 through the liquid pump 13, so as to absorb heat and cool the injection molding partition 5, and further cool the model in the injection molding groove 4 of the assembled valve body through the injection molding partition 5 to assist molding. After the valve shell is molded, the movable mold 2 can be lifted, and then the injection molding partition 5 is driven by the servo motor to perform a flipping action, so that the injection molding partition 5 is in a vertical state, so as to facilitate personnel to collect the model in the injection molding groove 4 of the assembled valve body or adhered to the injection molding partition 5.

[0036] In summary, the movable mold 2 is driven by the regulating component to regulate the upper and lower positions, so that the overall mold can be opened, the model inside it can be taken out conveniently, and the overall molding efficiency of the model can be improved. The injection molding partition 5 is used to separate the injection molding groove 4 of the assembled valve body to mold two assembled valve shells of the ball valve, and the injection molding partition 5 is cooled by the cooling component to improve the heat dissipation and cooling effect of the model, making the model easier to mold. After the molding is completed, the movable mold 2 is lifted by the regulating component, and the injection molding partition 5 is flipped and rotated, so that the model can be easily taken out. Since the model is cooled and cooled, the high temperature of the model will not cause harm to personnel.

[0037] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A ball valve body injection mold, comprising a mold base (1), and a movable mold (2) arranged on the top of the mold base (1), characterized in that: A regulating frame (3) is fixed on the mold base (1), and a regulating component for controlling the height position of the movable mold (2) is arranged inside the regulating frame (3); an assembly valve body injection groove (4) is provided on the opposite surfaces of the mold base (1) and the movable mold (2); an injection partition (5) is rotatably connected to the mold base (1), and a cooling component for cooling the injection partition (5) is arranged inside the mold base (1).

2. The ball valve body injection mold according to claim 1, characterized in that: The mold base (1) and the movable mold (2) are both provided with injection channels (6), the two assembly valve body injection grooves (4) are both provided with injection ports (7), and the two injection ports (7) are respectively connected to the corresponding injection channels (6), the mold base (1) is provided with a connection groove (8), and the connection groove (8) is connected to the injection channel (6) opened in the mold base (1), a connector (9) is fixed to the bottom surface of the movable mold (2), the connector (9) is plug-fitted with the connection groove (8), and the connector (9) is connected to the injection channel (6) opened in the movable mold (2), an injection connector (10) is fixed to the movable mold (2), an injection pipe (11) is connected to the injection connector (10), and the injection connector (10) is connected to the injection channel (6) opened in the movable mold (2).

3. The ball valve body injection mold according to claim 1, characterized in that: The injection molding partition (5) is hollow inside, and the cooling component comprises a cooling liquid cavity (12) opened in the mold base (1), and a liquid pump (13) fixed in the cooling liquid cavity (12); a liquid infusion pipeline (14) is fixed to the output end of the liquid pump (13), one end of the liquid infusion pipeline (14) is connected to the inside of the injection molding partition (5), and the cooling liquid cavity (12) is filled with cooling liquid.

4. The ball valve body injection mold according to claim 1, characterized in that: The regulating assembly comprises a regulating lead screw (15) rotatably connected in the regulating frame (3), and a drive motor (16) fixed in the regulating frame (3); the output end of the drive motor (16) is coaxially fixedly connected to the regulating lead screw (15); and the regulating lead screw (15) is threadedly connected to the movable mold (2).

5. The ball valve body injection mold according to claim 1, characterized in that: A servo motor is fixed inside the mold base (1), and the output end of the servo motor is coaxially fixedly connected to the rotating part of the injection molding partition (5).