Heavy-load plate type chain conveyor
By designing a heavy-load plate chain conveyor and using structures such as frames, drive devices and positioning support components, the existing chain conveyor devices cannot stably convey aluminum alloy high-pressure composite gas cylinders and insufficient load-bearing capacity, achieving stable transportation and efficient transportation.
Patent Information
- Application Number
- CN202420897889.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing chain conveying devices cannot stably convey aluminum alloy high-pressure composite gas cylinders, and the load-bearing capacity is insufficient.
A heavy-load plate chain conveyor is designed, which adopts a structure connected by a frame, drive device, driving shaft, driven shaft, driven sprocket, driven sprocket and plate chain. A positioning support assembly and a support wheel are provided in the chain support assembly to ensure stable support and transportation of the aluminum alloy high-pressure composite gas cylinder.
The stable delivery of aluminum alloy high-pressure composite gas cylinder is achieved, the load-bearing capacity is improved, and the wear is reduced by rotating the sleeve shaft, extending the service life of the equipment.
Smart Images

Figure CN222780908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chain conveying devices, in particular to a heavy-load plate-type chain conveyor. Background Art
[0002] During the processing of aluminum alloy high-pressure composite gas cylinders, after the bottle mouth machine processing and the screwing rod, before the winding process, it is necessary to spray epoxy resin powder on the outer surface of the cylinder liner and solidify the powder. The manual coating method is not only labor-intensive and inefficient, but also has unstable coating effects. In order to reduce the labor intensity of the staff, improve work efficiency, and improve the spraying effect, it is necessary to use an automated powder spraying and curing production line. In this production line, a conveying device is required for the transportation of aluminum alloy high-pressure composite gas cylinders.
[0003] There are many types of conveying devices, such as belt conveyors, chain conveyors, etc. Since they need to go through two processes, powder spraying and high-temperature curing, chain conveyors are more suitable. Aluminum alloy high-pressure composite gas cylinders are round workpieces, and the aluminum alloy high-pressure composite gas cylinders produced by our company can be up to 6 meters long and weigh more than 1 ton. Most of the existing chain conveyors do not have a structure to limit the circular workpiece, and the carrying capacity is difficult to meet the requirements. Therefore, the existing chain conveyors have the problem of being unable to stably convey aluminum alloy high-pressure composite gas cylinders and insufficient carrying capacity. To this end, the applicant proposes a heavy-load plate chain conveyor. Utility Model Content
[0004] The utility model aims to provide a heavy-load plate chain conveyor, aiming to improve the problems of the existing chain conveying device that the aluminum alloy high-pressure composite gas cylinder cannot be stably conveyed and the carrying capacity is insufficient.
[0005] The utility model is implemented as follows: a heavy-load plate chain conveyor comprises a frame and a driving device, wherein a driving shaft and a driven shaft are rotatably mounted on the head and tail ends of the frame respectively, and the driving device is connected to the driving shaft; a driving sprocket and a driven sprocket are respectively mounted on the driving shaft and the driven shaft, and the driving sprocket and the driven sprocket are connected through a plate chain; the frame has a chain support assembly, and the chain support assembly comprises two mutually parallel square steel rails, and open track grooves are arranged on the surfaces of the two square steel rails close to each other, and sleeve shafts are rotatably mounted on both ends of the plate chain pin shaft, and the sleeve shafts at both ends of the plate chain pin shaft are respectively arranged in the open track grooves of the two square steel rails; a positioning support assembly is arranged on the plate chain, and the positioning support assembly is used to support the connecting rods connected to the bottle mouths at both ends of the aluminum alloy high-pressure composite gas cylinder.
[0006] Furthermore, the positioning support assembly includes a U-shaped seat, the U-shaped seat is connected to the plate chain, a base frame is arranged in the U-shaped seat, a mounting frame is arranged on the base frame, a bracket is installed on the mounting frame, two supporting wheels are rotatably arranged on the bracket at a distance from each other, and the two supporting wheels are both arranged vertically.
[0007] Furthermore, a plurality of threaded through holes are respectively arranged on the two vertical walls of the U-shaped seat, and a first fixing bolt is arranged in each threaded through hole, and the first fixing bolt is used to fix the base frame.
[0008] Furthermore, the mounting frame is provided with a vertical guide groove, the bracket is arranged in the vertical guide groove of the mounting frame, and the width of the bracket is the same as the width of the vertical guide groove of the mounting frame; the groove wall of the vertical guide groove of the mounting frame is provided with a threaded hole, and the bracket is provided with a mounting through hole, when the bracket is arranged in the vertical guide groove of the mounting frame, the mounting through hole is aligned with the threaded hole on the groove wall of the vertical guide groove, and a second fixing bolt is installed in the threaded hole, and the bracket can be fixed by tightening the second fixing bolt.
[0009] Furthermore, an adjusting threaded hole is provided on the mounting frame below the bracket, and an adjusting bolt is installed in the adjusting threaded hole.
[0010] Furthermore, the chain plate of the plate chain is in an L-shaped plate shape, the vertical portion of the chain plate is connected to the roller of the plate chain, and the transverse portion of the chain plate is connected to the positioning support assembly.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model has a positioning support assembly that can stably place the aluminum alloy high-pressure composite gas cylinder, and has the advantage of strong bearing capacity, and can realize the stable delivery of the aluminum alloy high-pressure composite gas.
[0013] 2. The sleeve shafts at both ends of the pin shaft of the plate chain of the utility model are rotatably arranged, which can effectively reduce wear and tear and increase the service life of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the positioning support assembly of the utility model;
[0016] Figure 3 It is a front view of the positioning support assembly of the utility model;
[0017] Figure 4It is a three-dimensional structural schematic diagram of the positioning support assembly of the utility model when the base frame and the U-shaped seat are removed;
[0018] Figure 5 It is a structural schematic diagram of the plate chain and the chain support assembly of the utility model being connected.
[0019] In the figure: 1, frame; 2, driving device; 3, driving shaft; 4, driven shaft; 5, positioning support assembly; 51, base frame; 52, mounting frame; 53, bracket; 531, mounting through hole; 54, supporting wheel; 55, U-shaped seat; 56, first fixing bolt; 57, second fixing bolt; 58, adjusting bolt; 6, plate chain; 7, driven sprocket; 8, square steel track; 81, open track groove; 9, sleeve shaft. DETAILED DESCRIPTION
[0020] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0022] A heavy-duty plate chain conveyor, such as Figure 1 As shown, it includes a frame 1 and a driving device 2, and a driving shaft 3 and a driven shaft 4 are rotatably installed at the head and tail ends of the frame 1. The driving shaft 3 is horizontally installed in a bearing seat set at the head end of the frame 1, and the driven shaft 4 is horizontally installed in a bearing seat set at the tail end of the frame 1, and the driving shaft 3 and the driven shaft 4 are parallel to each other. The driving device 2 is installed at the head end of the frame 1, and the driving device 2 includes a motor and a reducer. The input ends of the motor and the reducer are connected, and the driving shaft 3 is connected to the output end of the reducer. A driving sprocket and a driven sprocket 7 are respectively installed on the driving shaft 3 and the driven shaft 4, and the driving sprocket and the driven sprocket 7 are connected through a plate chain 6. Start the motor, and the motor drives the driving shaft 3 to rotate through the reducer. When the driving shaft 3 rotates, it drives the driving sprocket to rotate. When the driving sprocket rotates, it drives the driven sprocket 7 to rotate through the plate chain 6.
[0023] like Figure 1 and Figure 5As shown, the frame 1 has two chain support assemblies, and the two chain support assemblies are respectively used to support the plate chains 6 on both sides. The chain support assembly includes two parallel square steel rails 8, and the length direction of the square steel rails 8 is the same as the conveying direction of the conveyor. An open track groove 81 is arranged on the surfaces of the two square steel rails 8 close to each other. The plate chain 6 includes a chain plate, a roller and a pin, and the chain plate is connected to the pin through the roller. Both ends of the pin of the plate chain 6 are rotatably mounted with a sleeve shaft 9, and the sleeve shafts 9 at both ends of the pin of the plate chain 6 are respectively arranged in the open track grooves 81 of the two square steel rails 8, and the rotation setting of the sleeve shaft 9 can effectively prevent wear. The chain plate of the plate chain 6 is in an L-shaped plate shape, the vertical part of the chain plate is connected to the roller of the plate chain 6, and the transverse part of the chain plate is used to connect the positioning support assembly 5. A plurality of positioning support assemblies 5 are arranged on the plate chain 6, and the positioning support assemblies 5 are used to support the aluminum alloy high-pressure composite gas cylinder by supporting the connecting rods connected to the bottle mouths at both ends of the aluminum alloy high-pressure composite gas cylinder, and at the same time, the aluminum alloy high-pressure composite gas cylinder can be supported to a certain height so that the aluminum alloy high-pressure composite gas cylinder will not collide with the driving shaft 3 and the driven shaft 4.
[0024] like Figure 2-Figure 4 As shown, the positioning support assembly 5 includes a U-shaped seat 55, a base frame 51 and a mounting frame 52. The U-shaped seat 55 is connected to the transverse part of the chain plate of the plate chain 6. The U-shaped seat 55 includes a transverse wall and vertical walls arranged at both ends of the transverse wall. A plurality of threaded through holes are arranged on each of the two vertical walls of the U-shaped seat 55, and a first fixing bolt 56 is arranged in each of the threaded through holes. The base frame 51 is located in the U-shaped seat 55 and is firmly fixed by the first fixing bolt 56. The mounting frame 52 is arranged on the base frame 51, and a bracket 53 is installed on the mounting frame 52. A vertical guide groove is arranged on the mounting frame 52, and the bracket 53 is arranged in the vertical guide groove of the mounting frame 52. The width of the bracket 53 is the same as the width of the vertical guide groove of the mounting frame 52. A threaded hole is provided on the wall of the vertical guide groove of the mounting frame 52, and a mounting through hole 531 is provided on the bracket 53. When the bracket 53 is set in the vertical guide groove of the mounting frame 52, the mounting through hole 531 is aligned with the threaded hole on the wall of the vertical guide groove, and a second fixing bolt 57 is installed in the threaded hole. The bracket 53 can be fixed by tightening the second fixing bolt 57. An adjustment threaded hole is provided on the mounting frame 52 below the bracket 53, and an adjustment bolt 58 is installed in the adjustment threaded hole. Through the cooperation of the second fixing bolt 57 and the adjustment bolt 58, the height position of the bracket 53 can be adjusted within a certain range, and the bracket 53 can be firmly fixed on the mounting frame 52 through the second fixing bolt 57 and the adjustment bolt 58. Two supporting wheels 54 are rotatably provided on the bracket 53 at a distance from each other, and the two supporting wheels 54 are both vertically arranged. The two supporting wheels 54 are used to support the connecting rods connected to the bottle mouths at both ends of the aluminum alloy high-pressure composite gas cylinder. The distance between the two supporting wheels 54 should match the diameter of the connecting rod and should be smaller than the diameter of the connecting rod.
[0025] Working principle of the utility model: both ends of the aluminum alloy high-pressure composite gas cylinder have bottle mouths, and connecting rods are installed in the bottle mouths at both ends. When the utility model is used to transport the aluminum alloy high-pressure composite gas cylinder, the connecting rods installed in the bottle mouths at both ends of the aluminum alloy high-pressure composite gas cylinder are placed on a set of positioning support components 5, and are supported by the two supporting wheels 54 of the positioning support components 5, thereby achieving the support and fixation of the aluminum alloy high-pressure composite gas cylinder. Start the motor of the drive device 2, and the motor drives the driving shaft 3 to rotate through the reducer. When the driving shaft 3 rotates, it drives the driving sprocket to rotate. When the driving sprocket rotates, it drives the driven sprocket 7 to rotate through the plate chain 6. The movement of the plate chain 6 drives the positioning support component 5 to move, and then drives the aluminum alloy high-pressure composite gas cylinder supported by the positioning support component 5 to move, thereby achieving the transportation of the aluminum alloy high-pressure composite gas cylinder. When the plate chain 6 drives the aluminum alloy high-pressure composite gas cylinder to move through the positioning support assembly 5, since the sleeve shafts 9 are rotatably installed at both ends of the pin shaft of the plate chain 6, and the sleeve shafts 9 at both ends of the pin shaft of the plate chain 6 are respectively set in the open track grooves 81 of the two square steel tracks 8, the plate chain 6 is supported by the square steel tracks 8, which effectively improves the load-bearing capacity and can carry the aluminum alloy high-pressure composite gas cylinder. Moreover, the sleeve shafts 9 at both ends of the pin shaft of the plate chain 6 are rotatably set, which can effectively reduce wear and improve the service life of the utility model.
[0026] In summary, the utility model has a positioning support assembly 5 that can stably place the aluminum alloy high-pressure composite gas cylinder, and has the advantage of strong bearing capacity, and can achieve stable transportation of the aluminum alloy high-pressure composite gas.
[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A heavy-load plate chain conveyor, comprising a frame (1) and a driving device (2), characterized in that: A driving shaft (3) and a driven shaft (4) are rotatably mounted at the head and tail ends of the frame (1), and the driving device (2) is connected to the driving shaft (3); a driving sprocket and a driven sprocket (7) are respectively mounted on the driving shaft (3) and the driven shaft (4), and the driving sprocket and the driven sprocket (7) are connected via a plate chain (6); the frame (1) has a chain support assembly, and the chain support assembly comprises two mutually parallel square steel rails (8), and the mutually adjacent surfaces of the two square steel rails (8) are provided with open rail grooves (81), and sleeve shafts (9) are rotatably mounted at both ends of the pin shaft of the plate chain (6), and the sleeve shafts (9) at both ends of the pin shaft of the plate chain (6) are respectively arranged in the open rail grooves (81) of the two square steel rails (8); a positioning support assembly (5) is arranged on the plate chain (6), and the positioning support assembly (5) is used to support connecting rods connected to the bottle mouths at both ends of the aluminum alloy high-pressure composite gas cylinder.
2. A heavy-duty plate chain conveyor according to claim 1, characterized in that: The positioning support assembly (5) comprises a U-shaped seat (55), the U-shaped seat (55) is connected to the plate chain (6), a base frame (51) is arranged in the U-shaped seat (55), a mounting frame (52) is arranged on the base frame (51), a bracket (53) is mounted on the mounting frame (52), two supporting wheels (54) are rotatably arranged on the bracket (53) at a distance from each other, and the two supporting wheels (54) are both arranged vertically.
3. A heavy-duty plate chain conveyor according to claim 2, characterized in that: A plurality of threaded through holes are respectively arranged on the two vertical walls of the U-shaped seat (55), and a first fixing bolt (56) is arranged in each threaded through hole. The first fixing bolt (56) is used to fix the base frame (51).
4. A heavy-duty plate chain conveyor according to claim 2, characterized in that: The mounting frame (52) is provided with a vertical guide groove, the bracket (53) is arranged in the vertical guide groove of the mounting frame (52), and the width of the bracket (53) is the same as the width of the vertical guide groove of the mounting frame (52); a threaded hole is arranged on the groove wall of the vertical guide groove of the mounting frame (52), and the bracket (53) is provided with a mounting through hole (531); when the bracket (53) is arranged in the vertical guide groove of the mounting frame (52), the mounting through hole (531) is aligned with the threaded hole on the groove wall of the vertical guide groove, and a second fixing bolt (57) is installed in the threaded hole, and the bracket (53) can be fixed by tightening the second fixing bolt (57).
5. A heavy-load plate chain conveyor according to claim 4, characterized in that: An adjusting threaded hole is provided on the mounting frame (52) below the bracket (53), and an adjusting bolt (58) is installed in the adjusting threaded hole.
6. A heavy-duty plate chain conveyor according to any one of claims 1 to 5, characterized in that: The chain plate of the plate chain (6) is in the form of an L-shaped plate, the vertical portion of the chain plate is connected to the roller of the plate chain (6), and the transverse portion of the chain plate is connected to the positioning support assembly (5).