Glass laminating machine for sheet-to-sheet camera

By designing an automated sheet-to-film camera glass bonding machine, using three-axis fit and camera positioning system, the problems of low manual operation efficiency and poor accuracy in the prior art are solved, and efficient and accurate glass bonding is achieved.

CN222781051UActive Publication Date: 2025-04-22PUSHENG (DONGGUAN) PRECISION IND CO LTD
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Patent Information

Application Number
CN202421685791.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-04-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The glass fitting of existing mobile phone cameras mainly relies on manual operation, which has low efficiency, poor accuracy, and requires a lot of manpower.

Method used

A sheet-to-film camera glass patching machine is designed, including a working machine, a patch mechanism, a patch loading mechanism and a processing transfer mechanism. The automatic loading and precise fit of the glass patch is achieved through an automated three-axis fit and camera positioning system.

Benefits of technology

It realizes automatic loading and bonding of camera glass sheets, improves production efficiency, reduces labor costs, and improves fitting accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a piece-to-piece camera glass laminating machine which comprises a working machine table, two sets of parallel patch mechanisms, a plurality of sets of parallel patch feeding mechanisms and a set of processing and material transferring mechanism are arranged on the working machine table; the working machine table is divided into a patch feeding area, a patch taking area, a product feeding area and a patch processing area according to processing procedures; through the arrangement of the surface mounting mechanism, the surface mounting feeding mechanism and the processing and material transferring mechanism, the processing effect of automatic feeding and surface mounting of camera glass sheets can be achieved; and the continuous processing effect can be realized by arranging two groups of patch mechanisms and a plurality of groups of patch feeding mechanisms, so that the production efficiency of an enterprise can be improved, and the labor cost required by processing and production can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment and relates to a sheet-to-sheet camera glass laminating machine. Background Art

[0002] Sharp was the first company to launch a camera phone, which led to the widespread use of phones with built-in cameras. The mobile phone camera industry also developed well, with various mobile phone camera manufacturers springing up like mushrooms after a rain. The types of mobile phone cameras became more and more diverse, and the camera function of mobile phones became the focus of mobile phone users.

[0003] Currently, camera glass bonding in the mobile phone industry is done manually with the use of auxiliary vehicles, which is inefficient, has poor precision, and requires a large amount of manpower. Utility Model Content

[0004] In order to solve the implementation technical problems, the utility model adopts the following technical solutions:

[0005] A sheet-to-sheet camera glass laminating machine comprises: a working machine, on which are arranged two sets of parallel-arranged sheet-mounting mechanisms, a plurality of parallel-arranged sheet-mounting feeding mechanisms and a set of processing and transferring mechanisms;

[0006] The working machine is divided into the following areas according to the processing procedures: patch loading area, patch unloading area, product loading area and patch processing area;

[0007] The patch loading mechanism includes: a set of loading Y-axis moving modules extending from the patch loading area to the patch picking area, a set of loading lifting modules and a discharge table installed on the loading lifting modules are installed on the loading Y-axis moving modules;

[0008] The processing material transfer mechanism includes: a set of material transfer Y-axis moving modules extending from the product loading area to the processing patch area, and a set of material transfer tables are installed on the material transfer Y-axis moving modules;

[0009] The patch mechanism includes: a patch X-axis moving module extending from the patch material picking area to the patch processing area, the patch X-axis moving module is equipped with a patch suction head and a patch Z-axis lifting module for driving the patch suction head to move up and down.

[0010] As a further solution of the utility model: a group of material picking identification cameras are also arranged in the patch picking area, and the material picking identification cameras take pictures and locate the glass patches in the patch picking area from top to bottom.

[0011] As a further solution of the utility model: a group of patch positioning cameras are also installed on the patch X-axis moving module of the patch mechanism, and the patch positioning cameras work synchronously with the patch suction head.

[0012] As a further solution of the utility model: two sets of parallel arranged material taking flying cameras are also provided between the patch material taking area and the patch processing area, and the two sets of material taking flying cameras correspond to the two sets of patch mechanisms;

[0013] The material picking flying camera is set at the lower end of the X-axis moving path of the patch suction head, and performs flying recognition on the glass patch on the patch suction head upwards;

[0014] A set of patch R-axis rotating modules for driving the patch suction head to rotate is also installed on the X-axis moving module of the patch mechanism, and the patch R-axis rotating module is installed on the Z-axis lifting module.

[0015] The beneficial effects of the utility model: through the setting of the patch mechanism, the patch feeding mechanism and the processing transfer mechanism, the processing effect of automatic loading and patching of the camera glass piece can be achieved; and by setting two groups of patch mechanisms and several groups of patch feeding mechanisms, the effect of continuous processing can be achieved, which can improve the production efficiency of the enterprise and reduce the labor cost required for processing and production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the distribution of working areas in the utility model.

[0018] Figure 3 It is another structural schematic diagram of the utility model.

[0019] Figure 4 It is a structural schematic diagram of the patch mechanism in the utility model. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0021] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0023] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The utility model provides Figures 1 to 4 In the embodiment of the utility model, the sheet-to-sheet camera glass bonding machine comprises: a working machine 1, on which two sets of parallel-arranged patch mechanisms 2, several sets of parallel-arranged patch feeding mechanisms 4 and a set of processing and transferring mechanisms 3 are arranged;

[0025] The working machine 1 is divided into the following areas according to the processing procedures: a patch loading area 8, a patch taking area 6, a product loading area 9 and a patch processing area 7;

[0026] The patch loading mechanism 4 includes: a group of loading Y-axis moving modules 41 extending from the patch loading area 8 to the patch picking area 6, a group of loading lifting modules 42 and a discharge table 43 installed on the loading lifting module 42 are installed on the loading Y-axis moving module 41; during processing, the discharge tables 43 of each group of patch loading mechanisms 4 alternately enter the patch loading area 8 and the patch picking area 6;

[0027] When the unloading platform 43 is located in the patch loading area 8, the glass patches (glass patches are arranged in a carrier) are placed on the unloading platform 43 manually to realize the loading work; when the unloading platform 43 is located in the patch picking area 6, the loading Y-axis moving module 41 cooperates with the patch mechanism 2 to realize the picking work of the glass patches;

[0028] The processing material transfer mechanism 3 includes: a material transfer Y-axis moving module 31 extending from the product loading area 9 to the processing patch area 7, and a material transfer table 32 is installed on the material transfer Y-axis moving module 31; during processing, the material transfer Y-axis moving module 31 drives the material transfer table 32 to enter the product loading area 9 and the processing patch area 7 respectively;

[0029] When the transfer table 32 is located in the product loading area 9, the products to be mounted (arranged in the carrier) are manually placed on the transfer table 32 to realize the loading work; when the transfer table 32 enters the processing and mounting area 7, the Y-axis moving module 31 of the transfer material cooperates with the mounting mechanism 2 to realize the mounting work of the glass mounting of the product;

[0030] The patch mechanism 2 includes: a patch X-axis moving module 21 extending from the patch material picking area 6 to the patch processing area 7, the patch X-axis moving module 21 is equipped with a patch suction head 25 and a patch Z-axis lifting module 22 for driving the patch suction head 25 to move up and down;

[0031] When the patch mechanism 2 is performing material picking and patch work, the three-axis coordination of YXZ is realized through the patch X-axis moving module 21, the patch Z-axis lifting module 22, the loading Y-axis moving module 41, and the material transfer Y-axis moving module 31, so that the patch suction head 25 can accurately pick up materials and perform patch work; and the two groups of patch mechanisms 2 adopt an alternating material picking and patch processing scheme during processing to improve the processing efficiency of patch processing.

[0032] Furthermore, a group of material picking identification cameras 5 are also provided in the patch picking area 6. The material picking identification cameras 5 take pictures and locate the glass patch in the patch picking area 6 from top to bottom, and realize calculation through automated software to control the patch mechanism 2 and the patch loading mechanism 4 to correct and compensate the picking position, so that the patch mechanism 2 can realize efficient and high-precision material picking processing.

[0033] Furthermore, a group of patch positioning cameras 24 are also installed on the patch X-axis moving module 21 of the patch mechanism 2, and the patch positioning cameras 24 work synchronously with the patch suction head 25; when performing patch work, the patch position is photographed and positioned by the patch positioning camera 24, and the calculation is realized by the automated software to control the patch mechanism 2 and the processing and transfer mechanism 3 to correct and compensate the patch position; so that the patch mechanism 2 can achieve efficient and high-precision patch processing.

[0034] Furthermore, two sets of parallel arranged material taking flying cameras 10 are provided between the patch material taking area 6 and the processing patch area 7, and the two sets of material taking flying cameras 10 correspond to the two sets of patch mechanisms 2;

[0035] The material picking flying camera 10 is arranged at the lower end of the X-axis moving path of the patch suction head 25, and performs flying recognition on the glass patch on the patch suction head 25 upwards;

[0036] A patch R-axis rotating module 23 for driving the patch suction head 25 to rotate is also installed on the X-axis moving module of the patch mechanism 2 , and the patch R-axis rotating module 23 is installed on the patch Z-axis lifting module 22 .

[0037] After the patch mechanism 2 completes the material picking work of the glass patch, the glass patch on the patch suction head 25 is photographed and positioned through the material picking flying camera 10, and the suction position and suction angle of the glass patch on the patch suction head 25 are calculated through the automation software, and the patch mechanism 2 and the processing and transfer mechanism 3 are controlled to correct and compensate the patch position and patch angle (through the R-axis rotation module), so that the patch work can be more efficient and high-precision.

[0038] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0039] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. Sheet-to-sheet camera glass laminating machine, characterized in that: include: A working machine, which is provided with two sets of parallel mounted chip mechanisms, several sets of parallel mounted chip feeding mechanisms and a set of processing and transferring mechanisms; The working machine is divided into the following areas according to the processing procedures: patch loading area, patch unloading area, product loading area and patch processing area; The patch loading mechanism includes: a set of loading Y-axis moving modules extending from the patch loading area to the patch picking area, a set of loading lifting modules and a discharge table installed on the loading lifting modules are installed on the loading Y-axis moving modules; The processing material transfer mechanism includes: a set of material transfer Y-axis moving modules extending from the product loading area to the processing patch area, and a set of material transfer tables are installed on the material transfer Y-axis moving modules; The patch mechanism includes: a patch X-axis moving module extending from the patch material picking area to the patch processing area, the patch X-axis moving module is equipped with a patch suction head and a patch Z-axis lifting module for driving the patch suction head to move up and down.

2. The sheet-to-sheet camera glass laminating machine according to claim 1, characterized in that: A group of material picking recognition cameras are also provided in the patch picking area, and the material picking recognition cameras take pictures and locate the glass patches in the patch picking area from top to bottom.

3. The sheet-to-sheet camera glass laminating machine according to claim 1, characterized in that: A set of patch positioning cameras is also installed on the patch X-axis moving module of the patch mechanism, and the patch positioning cameras work synchronously with the patch suction head.

4. The sheet-to-sheet camera glass laminating machine according to claim 1, characterized in that: Two sets of parallel material taking flying cameras are also arranged between the patch material taking area and the processing patch area. The two sets of material taking flying cameras correspond to the two sets of patch mechanisms. The material picking flying camera is set at the lower end of the X-axis moving path of the patch suction head, and performs flying recognition on the glass patch on the patch suction head upwards; A set of patch R-axis rotating modules for driving the patch suction head to rotate is also installed on the X-axis moving module of the patch mechanism, and the patch R-axis rotating module is installed on the Z-axis lifting module.