Automatic charging tray feeding and discharging device

By designing a combination of stepper motor, vacuum pump and servo motor in the automatic loading and unloading machine of the material tray, the rapid up and down movement and replacement of the material tray is achieved, which solves the problem of long replacement time of the material tray in the prior art, and improves the feeding speed and equipment efficiency.

CN222781067UActive Publication Date: 2025-04-22SHENZHEN SHUTIAN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421623009.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-22
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the loading and unloading process of the existing automatic loading and unloading machine, it is difficult to quickly replace the empty pallet, which leads to a long replacement time for the material tray, which affects the feeding speed.

Method used

An automatic loading and unloading device for material trays is designed, using the cooperation of stepper motor, second threaded rod and carrier plate to promote the movement of material trays up and down; combining vacuum pump and suction cup to realize the suction positioning of the top material trays; using the cooperation of servo motor, threaded rod, threaded holes and hole-pushing plates to promote the movement of material trays, quickly discharge the empty material trays, and realize the rapid replacement of material trays.

Benefits of technology

By quickly replacing the material tray, the feeding speed is improved, the problem of long replacement time of the material tray is solved, and the efficiency and production efficiency of the equipment are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222781067U_ABST
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Abstract

The automatic charging tray feeding and discharging device comprises a rack, the upper surface of the rack is fixedly connected with a carrying plate, the upper surface of the carrying plate is provided with a material taking opening, the left side face of the carrying plate is provided with a through groove, the bottom face of the carrying plate is provided with a feeding opening and a discharging opening, and the feeding opening and the discharging opening are communicated through the through groove. A sealing box is fixedly embedded in the inner wall of the material taking opening of the carrying plate, and the bottom face of the sealing box fixedly communicates with a set of suction cups. According to the device, a stepping motor, a second threaded rod and a carrying plate are matched to push a material disc to move up and down, a vacuum pump and a suction cup are matched to suck and position the material disc at the top, a mechanical arm can take parts in the material disc through a material taking opening, and a servo motor, the threaded rod, a threaded hole and a push plate with a hole are matched to push the material disc to move up and down. According to the feeding and discharging device, the material disc can be pushed to move, the material disc can be discharged, then the material disc is rapidly replaced, and therefore the problem that the material disc replacement time is long in the feeding and discharging process is solved, and the feeding speed is increased.
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Description

Technical Field

[0001] The utility model relates to the field of material trays, in particular to an automatic loading and unloading device for material trays. Background Art

[0002] The material tray is a carrier tray used for loading and unloading materials on the production line during the manufacturing process and is widely used in the machinery manufacturing industry.

[0003] After searching, a Chinese patent with publication number CN207142319U discloses an automatic pallet loading and unloading machine, including a frame, a pallet, a pallet lifting mechanism A, a pallet lifting mechanism B, a pallet clamping mechanism A, a pallet supporting mechanism A, a pallet supporting mechanism B and a pallet pushing mechanism. The pallet lifting mechanism A on the left side rises, and the uppermost pallet on the pallet lifting mechanism A is clamped and fixed by the pallet clamping mechanism A. The pallet supporting mechanism A drives the remaining pallets to descend, and supports the pallet clamped and fixed by the pallet clamping mechanism A through the pallet supporting mechanism A. At the same time, the pallet clamping mechanism A releases the pallet, and the pallet pushing mechanism pushes the pallet from the left pallet supporting mechanism A to the right pallet supporting mechanism B, thereby realizing the transfer of the pallet position. The automatic pallet loading and unloading machine has a small structure size, does not occupy space, and has a simpler structure than existing similar equipment. It can be used as a loading machine and a unloading machine at the same time, and has high versatility.

[0004] Although the above scheme can feed and unload the material tray, in actual use, it is difficult to quickly remove the empty tray after the material tray is loaded, resulting in a long time for replacing the material tray during the loading and unloading process, affecting the feeding speed.

[0005] Therefore, we propose an automatic loading and unloading device for material trays to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a device for automatically loading and unloading a material tray to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The lifting of the ...

[0009] In a further embodiment, the inner wall of the perforated push plate is slidably connected to a sliding rod, the right end of the sliding rod is fixedly connected to the inner wall of the through slot, the left end of the sliding rod is fixedly connected to a support plate, and the bottom surface of the support plate is fixedly connected to the inner bottom wall of the through slot.

[0010] In a further embodiment, a vacuum pump is fixedly connected to the back of the carrier plate, an output end of the vacuum pump is fixedly connected to an exhaust pipe, a front end of the exhaust pipe passes through the carrier plate and is fixedly connected to the back of the sealing box.

[0011] In a further embodiment, two guide plates are fixedly connected to the inner bottom wall of the frame, the inner wall of each guide plate is slidably connected to a slider, and the right side surface of each slider is fixedly connected to the left side surface of the tray carrier box.

[0012] In a further embodiment, the bottom surface of the carrier plate is fixedly connected to a guide plate, the front and back surfaces of the guide plate are fixedly connected to side plates, and the right side surface of the guide plate is fixedly connected to a limiting strip.

[0013] In a further embodiment, a stopper is fixedly connected to the inner side wall of the through groove, and the right side surface of the stopper contacts the left side surface of the push plate with holes.

[0014] In a further embodiment, two vertical plates are fixedly connected to the inner bottom wall of the frame, the upper surface of each vertical plate is in contact with the bottom surface of the tray carrier box, and the upper surface of the carrier plate is fixedly connected to a central control machine.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The device can push the material tray up and down by means of the cooperation of a stepper motor, a second threaded rod and a carrier plate, and can suck and position the top material tray by means of the cooperation of a vacuum pump and a suction cup, so that the robot can take the internal parts of the material tray through the material taking port, and can push the material tray to move by means of the cooperation of a servo motor, a threaded rod, a threaded hole and a push plate with a hole, so that the material tray can be discharged, and then the material tray can be quickly replaced, thereby solving the problem of long replacement time of the material tray during the loading and unloading process and improving the feeding speed.

[0017] The device can use the guide plate to guide the fallen material tray so that the material tray can be stored on the guide plate, thereby making it convenient for the staff to take the used material tray and refill the used material tray. The material tray can be limited by providing a support plate to prevent the material tray from falling during use, ensuring that the material tray is pushed to the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of an automatic loading and unloading device for a material tray.

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of a push plate with holes in an automatic loading and unloading device for material trays.

[0020] Figure 3 It is a three-dimensional structural schematic diagram of a front section view of an automatic loading and unloading device for a material tray.

[0021] Figure 4 It is a three-dimensional structural schematic diagram of a top view of an automatic loading and unloading device for a material tray.

[0022] In the figure: 1. frame; 2. servo motor; 3. carrier plate; 4. guide plate; 5. carrier plate; 6. threaded barrel; 7. second threaded rod; 8. stepper motor; 9. material taking port; 10. side plate; 11. central control machine; 12. guide plate; 13. limit strip; 14. block; 15. push plate with holes; 16. support plate; 17. slide bar; 18. support plate; 19. first threaded rod; 20. threaded hole; 21. vertical plate; 22. sealing box; 23. material feeding port; 24. suction cup; 25. slide block; 26. exhaust pipe; 27. vacuum pump; 28. through groove; 29. ​​material discharging port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 In the utility model, an automatic loading and unloading device for a material tray comprises a frame 1, and the inner bottom wall of the frame 1 is fixedly connected to two vertical plates 21, and the upper surface of each vertical plate 21 contacts the bottom surface of the material tray carrier box 5, and the upper surface of the carrier plate 3 is fixedly connected to the central control machine 11, through which the equipment can be conveniently controlled, and the upper surface of the frame 1 is fixedly connected to the carrier plate 3, and the upper surface of the carrier plate 3 is provided with a material taking port 9, and the left side of the carrier plate 3 is provided with a through groove 28, and the inner side wall of the through groove 28 is fixedly connected with a stopper 14, and the right side of the stopper 14 contacts the left side of the push plate 15 with a hole, and the push plate 15 with a hole can be limited by the stopper 14 to prevent the push plate 15 with a hole from separating from the first threaded rod 19, and the bottom surface of the carrier plate 3 is provided with a feed port 23 and a discharge port 29.

[0025] A sealing box 22 is fixedly embedded on the inner wall of the material taking port 9 of the carrier plate 3, and a group of suction cups 24 are fixedly connected to the bottom surface of the sealing box 22. A push plate 15 with a hole is provided inside the through groove 28, and a threaded hole 20 is opened on the right side surface of the push plate 15 with a hole. The inner wall of the threaded hole 20 is threadedly connected with a first threaded rod 19, and the right end of the first threaded rod 19 is fixedly connected to the inner wall of the through groove 28 through a bearing. Two supporting plates 18 are fixedly connected to the right side surface of the push plate 15 with a hole, and a servo motor 2 is fixedly connected to the left side surface of the carrier plate 3. The output end of the servo motor 2 is fixedly connected to the left end of the first threaded rod 19. A stepper motor 8 is fixedly connected to the inner bottom wall of the frame 1, and the output end of the stepper motor 8 is fixedly connected to the second threaded rod 7. The outer surface of the second threaded rod 7 is threadedly connected with a threaded barrel 6, and the top of the threaded barrel 6 is fixedly connected to the material tray carrier box 5.

[0026] The inner wall of the perforated push plate 15 is slidably connected with a slide bar 17, the right end of the slide bar 17 is fixedly connected to the inner side wall of the through groove 28, the left end of the slide bar 17 is fixedly connected to a support plate 16, the bottom surface of the support plate 16 is fixedly connected to the inner bottom wall of the through groove 28, the slide bar 17 can be provided to guide the perforated push plate 15 to prevent the perforated push plate 15 from tilting, and the support plate 16 can be used to limit the left end of the slide bar 17 to prevent the slide bar 17 from swinging up and down, the back side of the carrier plate 3 is fixedly connected with a vacuum pump 27, the output end of the vacuum pump 27 is fixedly connected with an exhaust pipe 26, the front end of the exhaust pipe 26 passes through the carrier plate 3 and is fixedly connected to the back side of the sealing box 22, the inner wall of the sealing box 22 can be evacuated by the vacuum pump 27, so that the interior of the sealing box 22 is kept in a negative pressure state.

[0027] Two guide plates 4 are fixedly connected to the inner bottom wall of the frame 1, and a slider 25 is slidably connected to the inner wall of each guide plate 4, and the right side of each slider 25 is fixedly connected to the left side of the tray carrier box 5. The guide plates 4 and the slider 25 can limit the tray carrier box 5 to prevent the tray carrier box 5 from shifting during the up and down movement. The bottom surface of the carrier plate 3 is fixedly connected to a guide plate 12, and the front and back sides of the guide plate 12 are fixedly connected to side plates 10. The right side of the guide plate 12 is fixedly connected to a limiting strip 13. The guide plate 12 can be used to carry an empty tray, so that the staff can take the empty tray and refill it.

[0028] The working principle of the utility model is:

[0029] When in use, place the material tray on the material tray carrier box 5 and stack it, start the stepper motor 8, the stepper motor 8 drives the second threaded rod 7 to rotate, the second threaded rod 7 drives the material tray carrier box 5 to move upward, so that the material tray carrier box 5 can push the material tray to move upward, and start the vacuum pump 27, so that the suction cup 24 sucks the top material tray, and then the stepper motor 8 drives the material tray carrier box 5 to reset, the servo motor 2 controls the first threaded rod 19 to rotate, so that the perforated push plate 15 pushes the support plate 18 to move below the material tray, the material tray is limited to prevent the material tray from falling off, and the manipulator takes the material inside the material tray through the material taking port 9. After taking is completed, the servo motor 2 controls the first threaded rod 19 to rotate, so that the perforated push plate 15 pushes the empty material tray to the discharge port 29, and the empty material tray is quickly discharged. At the same time, the stepper motor 8 works to move the material tray carrier box 5 upward to load the material tray.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for automatically loading and unloading a tray, characterized in that: The machine frame (1) comprises a frame (1), the upper surface of which is fixedly connected to a carrier plate (3), the upper surface of which is provided with a material taking port (9), the left side of which is provided with a through slot (28), the bottom surface of which is provided with a material inlet (23) and a material outlet (29), the inner wall of which is fixedly inlaid with a sealing box (22) at the material taking port (9) of the carrier plate (3), the bottom surface of which is fixedly connected to a group of suction cups (24), the interior of which is provided with a push plate (15) with a hole, the right side of which is provided with a threaded hole (20), the inner wall of which is threadedly connected with a first screw hole (20) A threaded rod (19), the right end of the first threaded rod (19) is fixedly connected to the inner wall of the through groove (28) through a bearing, the right side of the perforated push plate (15) is fixedly connected to two support plates (18), the left side of the carrier plate (3) is fixedly connected to a servo motor (2), the output end of the servo motor (2) is fixedly connected to the left end of the first threaded rod (19), the inner bottom wall of the frame (1) is fixedly connected to a stepper motor (8), the output end of the stepper motor (8) is fixedly connected to a second threaded rod (7), the outer surface of the second threaded rod (7) is threadedly connected to a threaded barrel (6), and the top end of the threaded barrel (6) is fixedly connected to a material tray carrier box (5).

2. The automatic loading and unloading device for a material tray according to claim 1 is characterized in that: The inner wall of the push plate with holes (15) is slidably connected to a slide rod (17), the right end of the slide rod (17) is fixedly connected to the inner wall of the through slot (28), the left end of the slide rod (17) is fixedly connected to a support plate (16), and the bottom surface of the support plate (16) is fixedly connected to the inner bottom wall of the through slot (28).

3. The automatic loading and unloading device for a material tray according to claim 1 is characterized in that: The back side of the carrier plate (3) is fixedly connected to a vacuum pump (27), the output end of the vacuum pump (27) is fixedly connected to an exhaust pipe (26), and the front end of the exhaust pipe (26) passes through the carrier plate (3) and is fixedly connected to the back side of the sealing box (22).

4. The automatic loading and unloading device for a material tray according to claim 1 is characterized in that: The inner bottom wall of the frame (1) is fixedly connected to two guide plates (4), the inner wall of each guide plate (4) is slidably connected to a slider (25), and the right side surface of each slider (25) is fixedly connected to the left side surface of the tray carrier box (5).

5. The automatic loading and unloading device for a material tray according to claim 1 is characterized in that: The bottom surface of the carrier plate (3) is fixedly connected to a guide plate (12), the front surface of the guide plate (12) and the back surface of the guide plate (12) are both fixedly connected to side plates (10), and the right side surface of the guide plate (12) is fixedly connected to a limiting strip (13).

6. The automatic loading and unloading device for a material tray according to claim 1 is characterized in that: A stopper (14) is fixedly connected to the inner side wall of the through groove (28), and the right side surface of the stopper (14) contacts the left side surface of the push plate (15) with a hole.

7. The automatic loading and unloading device for a material tray according to claim 1 is characterized in that: The inner bottom wall of the frame (1) is fixedly connected to two vertical plates (21), the upper surface of each vertical plate (21) is in contact with the bottom surface of the tray carrier box (5), and the upper surface of the carrier plate (3) is fixedly connected to the central control machine (11).

Citation Information

Patent Citations

  • Automatic blanking machine of going up of tray

    CN207142319U