Slitting mechanism for winding breathable film

By designing a slitting mechanism for winding of breathable membranes including a fixed-distance cutting assembly and a pressing guide assembly, the problems of uneven cutting of the breathable membrane and lack of compression and auxiliary transmission functions in the prior art are solved, and the stable, flat cutting and adaptive transmission of the breathable membrane are achieved.

CN222781156UActive Publication Date: 2025-04-22QUANZHOU HONGCHANGSHUN SANITARY PROD CO LTD
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Patent Information

Application Number
CN202421564521.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-22
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing slitting machine for winding breathable membranes has uneven cuts during the cutting process, and lacks the compression and auxiliary transmission functions of breathable membranes of different thicknesses, resulting in poor cutting stability.

Method used

A slitting mechanism for winding of breathable membranes including a base plate, a slitting table, a distance cutting assembly and a pressing guide assembly are designed. Active cutting is performed by driving the motor to control the rotation of the fixed-range cutting assembly, and the compression and auxiliary transmission of the breathable membrane is achieved through the electric telescopic rod and the compression guide assembly.

Benefits of technology

The stable and flat cutting of the breathable membrane is achieved, which can adapt to different models of breathable membrane thicknesses, and avoid relaxation of the breathable membrane through auxiliary transmission function, improving the stability and practicality of the cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of breathable film processing, and particularly relates to a slitting mechanism for breathable film winding, which comprises a bottom plate, a raw material roller, a slitting table and a winding roller are sequentially arranged on the bottom plate from left to right at intervals, and two pairs of auxiliary feeding rollers are respectively arranged on the left side and the right side of the slitting table. A fixed-distance cutting assembly is installed in the middle of the slitting table, the left side and the right side of the fixed-distance cutting assembly are each provided with two pressing and guiding assemblies, a fixing table is fixed to the upper rear portion of the bottom plate, and a driving motor used for driving the fixed-distance cutting assembly is fixedly installed at the top of the fixing table. And two electric telescopic rods located on the front side and the rear side of the slitting table are arranged above the bottom plate, the telescopic ends of the two electric telescopic rods are fixedly connected with concave frames, and fixing columns are arranged at the left ends and the right ends of the tops of the concave frames and are in transmission connection with the pressing and guiding assemblies. The device has the function of assisting in conveying the breathable film, and the situation that the breathable film is loosened, and consequently the slitting effect is affected can be avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of breathable film processing, in particular to a slitting mechanism for rolling up a breathable film. Background Art

[0002] Breathable membrane is a material used in building waterproofing. It is usually made of polymer materials and has a special microporous structure, which is both waterproof and breathable. During the production and processing of breathable membranes, the breathable membranes need to be rolled up to form cylindrical membrane rolls for easy transportation and use. During the rolling process, the wider breathable membranes need to be cut using a slitting mechanism so that the width of the breathable membranes meets the processing requirements.

[0003] In the Chinese utility model patent with the announcement number CN218138474U, a breathable film collection and slitting machine is provided. By using the mutual cooperation of the moving mechanism, the position of the movable sleeve can be moved, and then the position of the slitting knife can be moved. By using the length scale on the fixed frame, the slitting knife is adjusted to the appropriate position to adjust the slitting width of the breathable film, thereby greatly improving the practicality of the slitting machine when in use. However, in the actual production process, the stationary slitting knife of the slitting machine cannot actively cut the breathable film when cutting. Passive cutting easily causes unevenness at the slitting point of the breathable film, and it does not have the function of compacting and assisting the transmission of breathable films of different models and thicknesses. The breathable film is prone to loosening during the cutting process, which affects the stability of slitting.

[0004] Therefore, it is urgent to improve the existing breathable film collection and slitting machine and provide a breathable film winding and slitting mechanism with compression and auxiliary transmission functions. Utility Model Content

[0005] The purpose of the utility model is to provide a slitting mechanism for breathable film winding with reasonable design, simple structure, stable cutting, smooth incision, and compression and auxiliary transmission functions to solve the problems existing in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A slitting mechanism for winding a breathable film, comprising a base plate, on which a raw material roller, a slitting table and a winding roller are arranged in sequence from left to right, two pairs of auxiliary feeding rollers are respectively arranged on the left and right sides of the slitting table, a fixed-distance cutting assembly is installed in the middle of the slitting table, and two clamping and guiding assemblies are respectively arranged on the left and right sides of the fixed-distance cutting assembly, a fixed table is fixed on the upper rear of the base plate, and a driving motor for driving the fixed-distance cutting assembly is fixedly installed on the top of the fixed table, two electric telescopic rods located on the front and rear sides of the slitting table are arranged above the base plate, the telescopic ends of the two electric telescopic rods are fixedly connected to a concave frame, and fixed columns are provided on the left and right ends of the top of the concave frame for transmission connection with the clamping and guiding assembly.

[0008] Preferably, a groove structure is provided inside the top of the slitting table, and two pairs of auxiliary feeding rollers are arranged symmetrically about the slitting table.

[0009] Preferably, the fixed-distance cutting assembly includes a first transverse axis, a first gear, a positioning hole, a mounting sleeve, a slitting circular knife and a positioning bolt. The first transverse axis bearing is installed in the middle position of the top end of the slitting table. The first gear is fixedly sleeved on the outer sides of the front and rear ends of the first transverse axis. The first gear is located on the outer side of the slitting table. The outer wall of the first transverse axis is provided with a plurality of the positioning holes at equal distances along its length direction. The outer side of the first transverse axis is provided with a plurality of the mounting sleeves at equal distances. A slitting circular knife is fixedly sleeved on the outer side of one end of the mounting sleeve, and a positioning bolt is threadedly installed on the outer wall of the other end of the mounting sleeve.

[0010] Preferably, the plurality of mounting sleeves are movably positioned in the top groove structure of the cutting table, one end of the positioning bolt is inserted into the positioning hole of the outer wall of the first transverse axis, and the rear end of the first transverse axis is fixedly connected to the output shaft of the driving motor.

[0011] Preferably, the clamping and guiding assembly includes a second transverse axis, a second gear, a rubber sleeve and a support rod, the second gears are fixedly sleeved on the outer sides of the front and rear ends of the second transverse axis, a rubber sleeve is adhesively sleeved on the outer side of the middle part of the second transverse axis, and support rods are provided on the sides opposite to each other of the two second gears, one end of the two support rods are bearing-connected to the outer side of the second transverse axis, and the other ends of the two support rods are bearing-connected to the outer side of the first transverse axis of the fixed-distance cutting assembly.

[0012] Preferably, the second gear is meshedly connected with the first gear provided in the fixed-distance cutting assembly, the left and right second transverse axes are linked with the first transverse axis, and the rotation directions of the left and right second transverse axes are always the same.

[0013] Preferably, a through slot is provided inside the support rod, and one end of the fixing column away from the concave frame extends to the inner side of the through slot, and the fixing column is engaged and slidably connected with the support rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the scheme of the utility model, the first horizontal axis can be controlled by driving the motor to drive multiple installation sleeves and slitting circular knives to rotate rapidly, so as to facilitate the active slitting of the breathable membrane during the transmission process, and while the first horizontal axis rotates, the second gear meshing with the first gear can be used to control the left and right second horizontal axes to rotate synchronously in the same direction, so as to facilitate the auxiliary guidance of the transmission of the breathable membrane located under the rubber sleeve, thereby ensuring the stability and smoothness of the slitting process.

[0016] The utility model controls the concave frame to move downward by simultaneously starting the front and rear two electric telescopic rods. At this time, the fixed column can be used to squeeze the support rod with a through groove inside, so that the left and right groups of pressing and guiding components synchronously rotate in opposite directions with the first horizontal axis as the center and gradually approach the slitting table, so that breathable films of different models and thicknesses can be pressed. Moreover, the second gear is always engaged with the first gear, which makes it convenient for the second horizontal axis to drive the rubber sleeve to rotate stably, and is convenient for the stable auxiliary transmission of the breathable film. The device has the auxiliary transmission function of the breathable film, which can prevent the breathable film from being loose and affecting the slitting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions, and the following description is made with respect to the drawings:

[0018] Figure 1 This is a three-dimensional top view of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model in a working state viewed from above;

[0020] Figure 3 This is a schematic diagram of the overall right side cross-sectional structure of the fixed-distance cutting assembly of the utility model;

[0021] Figure 4 It is a rear view structural diagram of the first horizontal axis and the driving motor of the utility model;

[0022] Figure 5 It is a schematic diagram of the overall top view of the material pressing and guiding assembly of the utility model.

[0023] In the figure:

[0024] 1. Bottom plate; 2. Auxiliary feeding roller; 3. Slitting table; 4. Fixed-distance cutting assembly; 41. First horizontal axis; 42. First gear; 43. Positioning hole; 44. Mounting sleeve; 45. Slitting circular knife; 46. Positioning bolt; 5. Pressing guide assembly; 51. Second horizontal axis; 52. Second gear; 53. Rubber sleeve; 54. Support rod; 55. Through slot; 6. Electric telescopic rod; 7. Concave frame; 8. Fixed column; 9. Fixed table; 10. Driving motor; 11. Raw material roller; 12. Winding roller. DETAILED DESCRIPTION

[0025] The embodiments described below are only some of the embodiments of the present invention and do not represent all the embodiments consistent with the present invention. Now, in conjunction with the accompanying drawings, the exemplary embodiments are described as follows:

[0026] like Figure 1-5 As shown in FIG. 1 , the utility model is a slitting mechanism for winding a breathable film, which comprises a base plate 1, on which a raw material roller 11, a slitting table 3 and a winding roller 12 are sequentially spaced from left to right, two pairs of auxiliary feeding rollers 2 are respectively provided on the left and right sides of the slitting table 3, a fixed-distance cutting assembly 4 is installed in the middle of the slitting table 3, and two pressing and guiding assemblies 5 are respectively provided on the left and right sides of the fixed-distance cutting assembly 4, a fixed table 9 is fixed at the upper rear of the base plate 1, and a driving motor 10 for driving the fixed-distance cutting assembly 4 is fixedly installed on the top of the fixed table 9, and two electric telescopic rods 6 located at the front and rear sides of the slitting table 3 are provided above the base plate 1, and the telescopic ends of the two electric telescopic rods 6 are fixedly connected to a concave frame 7, and the left and right ends of the top of the concave frame 7 are provided with fixed columns 8 which are transmission-connected to the pressing and guiding assembly 5.

[0027] As a preferred embodiment, on the basis of the above structure, further, a groove structure is opened inside the top of the slitting table 3, and two pairs of auxiliary feeding rollers 2 are arranged symmetrically with respect to the slitting table 3.

[0028] In this embodiment, two pairs of auxiliary feeding rollers 2 are provided to facilitate propping up the breathable membrane and slitting the breathable membrane.

[0029] As a preferred embodiment, on the basis of the above structure, further, the fixed-distance cutting assembly 4 includes a first transverse axis 41, a first gear 42, a positioning hole 43, a mounting sleeve 44, a slitting circular knife 45 and a positioning bolt 46. The bearing of the first transverse axis 41 is installed in the middle position of the top end of the slitting table 3. The first gear 42 is fixedly sleeved on the outer sides of the front and rear ends of the first transverse axis 41. The first gear 42 is located on the outer side of the slitting table 3. The outer wall of the first transverse axis 41 is equidistantly provided with a plurality of positioning holes 43 along its length direction. The outer side of the first transverse axis 41 is equidistantly provided with a plurality of mounting sleeves 44. A slitting circular knife 45 is fixedly sleeved on the outer side of one end of the mounting sleeve 44, and a positioning bolt 46 is threadedly installed on the outer wall of the other end of the mounting sleeve 44.

[0030] In this embodiment, starting the driving motor 10 to control the rotation of the first horizontal axis 41 can control the rapid rotation of multiple slitting circular knives 45 evenly distributed on the outside of the first horizontal axis 41, so that the transmitted breathable film can be actively slid, the slitting effect is better, and the incision can be guaranteed to be smooth.

[0031] As a preferred embodiment, on the basis of the above structure, further, multiple mounting sleeves 44 are movably located in the top groove structure of the cutting table 3, one end of the positioning bolt 46 is inserted into the positioning hole 43 on the outer wall of the first horizontal axis 41, and the rear end of the first horizontal axis 41 is fixedly connected to the output shaft of the drive motor 10.

[0032] In this embodiment, a plurality of positioning holes 43 and positioning bolts 46 are equidistantly provided on the outer wall of the first transverse axis 41, so as to adjust the positions of the mounting sleeve 44 and the slitting circular knife 45 according to actual slitting requirements, thereby facilitating adjustment of the slitting width of the breathable membrane.

[0033] As a preferred embodiment, on the basis of the above structure, the clamping and guiding assembly 5 further includes a second transverse axis 51, a second gear 52, a rubber sleeve 53 and a support rod 54. The second gears 52 are fixedly sleeved on the outer sides of the front and rear ends of the second transverse axis 51, and a rubber sleeve 53 is adhesively sleeved on the outer side of the middle part of the second transverse axis 51. Support rods 54 are provided on the opposite sides of the two second gears 52. One end of the two support rods 54 is bearing-connected to the outer side of the second transverse axis 51, and the other end of the two support rods 54 is bearing-connected to the outer side of the first transverse axis 41.

[0034] In this embodiment, the rubber sleeve 53 is bonded and sleeved on the outer side of the middle part of the second horizontal shaft 51 to increase the friction between the second horizontal shaft 51 and the breathable membrane, so that when the second horizontal shaft 51 and the rubber sleeve 53 rotate, the breathable membrane can be guided and transmitted.

[0035] As a preferred embodiment, based on the above structure, further, the second gear 52 is meshedly connected with the first gear 42, the left and right second transverse axes 51 are linked with the first transverse axis 41, and the rotation directions of the left and right second transverse axes 51 are always the same.

[0036] In this embodiment, two second gears 52 meshing with the first gear 42 are used to control the left and right second transverse shafts 51 to rotate synchronously in the same direction, thereby facilitating the stable auxiliary conduction of the breathable membrane.

[0037] As a preferred embodiment, based on the above structure, further, a through groove 55 is opened inside the support rod 54, and the end of the fixing column 8 away from the concave frame 7 extends to the inner side of the through groove 55, and the fixing column 8 is engaged and slidably connected with the support rod 54.

[0038] In this embodiment, the concave frame 7 is raised and lowered by controlling the electric telescopic rod 6, so that the support rod 54 with a through groove 55 inside can be squeezed by the fixed column 8, thereby facilitating the control of the compression and material guide assembly 5 to rotate and adjust around the first horizontal axis 41 as the center, and facilitating the adjustment of the distance between the rubber sleeve 53 and the top surface of the slitting table 3, so as to facilitate the compression and transmission of breathable membranes of different models and thicknesses.

[0039] The working principle of the utility model is as follows:

[0040] When using, Figure 1 and Figure 2 As shown, the breathable film to be cut on the raw material roller 11 is first guided to the left auxiliary feeding roller 2, the left pressing guide assembly 5, the fixed-distance cutting assembly 4, the right pressing guide assembly 5, the right auxiliary feeding roller 2 and the winding roller 12 in sequence; then the breathable film is supported and lifted by the two pairs of auxiliary feeding rollers 2 above the left and right ends of the bottom plate 1, and the breathable film can be wound up by the existing winding roller 12. At this time, the electric telescopic rod 6 located at the front and rear sides of the slitting table 3 is first started to control the concave frame 7 and the fixed column 8 to move downward synchronously, so that the fixed column 8 can squeeze the through groove 5 opened inside The support rod 54 of 5 can control the left and right groups of pressing and guiding components 5 to rotate synchronously with the first horizontal axis 41 as the center and gradually approach the slitting table 3, so that the rubber sleeve 53 can press the breathable membranes of different models and thicknesses, and the second gear 52 is always meshed with the first gear 42. When the driving motor 10 is turned on to control the rotation of the first horizontal axis 41, it is convenient to control the left and right second horizontal axes 51 to drive the rubber sleeve 53 to rotate synchronously in the same direction, so as to facilitate the stable auxiliary transmission of the breathable membrane and avoid the looseness of the breathable membrane during slitting, which affects the slitting effect;

[0041] When the first transverse axis 41 drives the multiple slitting circular knives 45 arranged at equal distances to rotate rapidly, it is convenient to actively slit the transmitted breathable film, and the cutting is smoother and more fluent, which can ensure that the incision of the breathable film is flat, and by using the multiple positioning holes 43 and positioning bolts 46 equidistantly provided on the outer wall of the first transverse axis 41, it is convenient to adjust the position of the installation sleeve 44 and the slitting circular knife 45 according to actual slitting requirements, thereby facilitating the adjustment of the slitting width of the breathable film.

[0042] The above are only preferred specific embodiments of the utility model and are not intended to limit the protection scope of the utility model; any equivalent changes, modifications, substitutions and variations made by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the protection scope determined by the claims.

Claims

1. A slitting mechanism for winding a breathable film, comprising a bottom plate (1), on which a raw material roller (11), a slitting table (3) and a winding roller (12) are sequentially arranged from left to right, characterized in that: Two pairs of auxiliary feeding rollers (2) are respectively provided on the left and right sides of the slitting table (3); a fixed-distance cutting assembly (4) is installed in the middle of the slitting table (3); two pressing and guiding assemblies (5) are respectively provided on the left and right sides of the fixed-distance cutting assembly (4); a fixed table (9) is fixed on the upper rear of the bottom plate (1); a driving motor (10) for driving the fixed-distance cutting assembly (4) is fixedly installed on the top of the fixed table (9); two electric telescopic rods (6) are provided on the top of the bottom plate (1) and are located on the front and rear sides of the slitting table (3); the telescopic ends of the two electric telescopic rods (6) are fixedly connected to a concave frame (7); and fixed columns (8) are provided on the left and right ends of the top of the concave frame (7) and are transmission-connected to the pressing and guiding assemblies (5).

2. A slitting mechanism for rolling up a breathable film according to claim 1, characterized in that: A groove structure is provided inside the top of the slitting table (3), and two pairs of auxiliary feeding rollers (2) are arranged symmetrically with respect to the slitting table (3).

3. A slitting mechanism for rolling up a breathable film according to claim 2, characterized in that: The fixed-distance cutting assembly (4) comprises a first transverse axis (41), a first gear (42), a positioning hole (43), a mounting sleeve (44), a slitting circular knife (45) and a positioning bolt (46); the first transverse axis (41) is mounted on a bearing at the middle position of the top end of the slitting table (3); the first gear (42) is fixedly sleeved on the outer sides of both front and rear ends of the first transverse axis (41); the first gear (42) is located on the outer side of the slitting table (3); the outer wall of the first transverse axis (41) is provided with a plurality of positioning holes (43) at equal intervals along its length direction; the outer side of the first transverse axis (41) is provided with a plurality of mounting sleeves (44) at equal intervals and movably sleeved; the outer side of one end of the mounting sleeve (44) is fixedly sleeved with a slitting circular knife (45); and the outer wall of the other end of the mounting sleeve (44) is threadedly mounted with a positioning bolt (46).

4. A slitting mechanism for rolling up a breathable film according to claim 3, characterized in that: The plurality of mounting sleeves (44) are movably positioned in the top groove structure of the slitting table (3), one end of the positioning bolt (46) is inserted into the positioning hole (43) on the outer wall of the first transverse axis (41), and the rear end of the first transverse axis (41) is fixedly connected to the output shaft of the driving motor (10).

5. The slitting mechanism for rolling up a breathable film according to claim 1, characterized in that: The pressing and guiding assembly (5) comprises a second transverse shaft (51), a second gear (52), a rubber sleeve (53) and a support rod (54); the second gears (52) are fixedly sleeved on the outer sides of the front and rear ends of the second transverse shaft (51); the rubber sleeve (53) is adhesively sleeved on the outer side of the middle part of the second transverse shaft (51); a support rod (54) is provided on the opposite sides of the two second gears (52); one end of the two support rods (54) is bearing sleeved on the outer side of the second transverse shaft (51); and the other end of the two support rods (54) is bearing sleeved on the outer side of the first transverse shaft (41) provided in the fixed-distance cutting assembly (4).

6. A slitting mechanism for rolling up a breathable film according to claim 5, characterized in that: The second gear (52) is meshedly connected with the first gear (42) provided on the fixed-distance cutting assembly (4), and the left and right second transverse axes (51) are linked with the first transverse axis (41), and the rotation directions of the left and right second transverse axes (51) are always the same.

7. The slitting mechanism for rolling up a breathable film according to claim 5, characterized in that: A through slot (55) is provided inside the support rod (54), and one end of the fixing column (8) away from the concave frame (7) extends to the inner side of the through slot (55), and the fixing column (8) is engaged and slidably connected with the support rod (54).

Citation Information

Patent Citations

  • Breathable film collecting and splitting machine

    CN218138474U