Reloading mechanism for quenching furnace

By designing a quenching furnace material replacement mechanism containing multiple automated components, the existing quenching furnace material replacement process is solved, and the rapid replacement and collection of workpieces is achieved, which improves work efficiency and reduces the risk.

CN222781649UActive Publication Date: 2025-04-22HENAN LIJIE CNC TECH CO LTD
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Patent Information

Application Number
CN202421692191.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-22
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

When used, the material replacement process of existing quenching furnaces is extremely inconvenient, dangerous and inefficient, and it is impossible to quickly replace or collect workpieces.

Method used

A material replacement mechanism for quenching furnaces is designed, including a bracket, a transportation mechanism and a material transportation mechanism. Automatic workpiece replacement and collection is realized by driving components such as motors, threaded rods, guide blocks, lifting rods, slide rods, telescopic rods, clamps, connecting rods, servo motors, placement frames and lifting devices.

Benefits of technology

The material change mechanism reduces manual contact with the workpiece, reduces the risk of work, and quickly replaces and collects workpieces through automated operations, improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222781649U_ABST
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Abstract

The utility model relates to the technical field of quenching, in particular to a material changing mechanism for a quenching furnace, which comprises a support, a conveying mechanism is arranged in the support, the conveying mechanism comprises a guide block, a threaded hole and an auxiliary hole are arranged in the guide block, a threaded rod is arranged in the threaded hole, and a driving motor is arranged at one end of the threaded rod. A lifting rod is arranged at the bottom of the guide block. According to the material changing mechanism for the quenching furnace, through cooperative use of a guide block and a lifting rod, the function of controlling the height and position of a clamping plate is achieved, the function of driving a sliding rod to ascend and descend is achieved by adding a telescopic rod, and the function of controlling opening and closing of the clamping plate is achieved through cooperative use of a supporting plate, a connecting rod and a connecting frame; contact between a worker and the workpiece is reduced, and the danger of work is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching, in particular to a material changing mechanism for a quenching furnace. Background Art

[0002] A quenching furnace is a furnace used to heat workpieces before quenching. Quenching is to place the workpiece in the furnace and heat it to a quenching temperature above the critical point and maintain it for a period of time. The workpiece is then quickly taken out of the furnace and placed in quenching liquid or quenching oil for quenching. The heat source of the furnace can be electricity and fuel, and the temperature can be measured using thermocouples. Furnaces that use electricity and gas or liquid fuel can use instruments to automatically control and adjust the temperature.

[0003] When using the existing quenching furnace, it is extremely inconvenient to change materials. It is necessary to use tools manually to take the workpiece out of the quenching furnace, which is very dangerous and cumbersome, and can easily cause danger. In addition, the workpiece cannot be collected quickly and transported to the cooling workshop, and work efficiency cannot be improved. Therefore, a material changing mechanism for a quenching furnace is urgently needed to improve the above problems. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] Therefore, one purpose of the present invention is to provide a material changing mechanism for a quenching furnace to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.

[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model on one hand provides a material changing mechanism for a quenching furnace, comprising a bracket, a transport mechanism is arranged inside the bracket, the transport mechanism comprises a guide block, a threaded hole and an auxiliary hole are opened inside the guide block, a threaded rod is arranged inside the threaded hole, a driving motor is arranged at one end of the threaded rod, a lifting rod is arranged at the bottom of the guide block, a mounting tube is arranged at the bottom of the lifting rod, a sliding rod is arranged inside the mounting tube, a telescopic rod is arranged on the outside of the sliding rod, a support plate is arranged at the bottom of the telescopic rod, a splint is arranged on one side of the support plate, a connecting rod is arranged on one side of the splint, a connecting frame is arranged inside the connecting rod, and a material transport mechanism is arranged at the bottom of the transport mechanism.

[0007] The utility model is further configured as follows: an auxiliary rod is arranged inside the auxiliary hole, two ends of the auxiliary rod are fixedly connected to the inside of the bracket, and the auxiliary hole is slidably connected to the outside of the auxiliary rod.

[0008] By adopting the above technical solution, an auxiliary rod is arranged inside the auxiliary hole to facilitate the sliding of the guide block.

[0009] The utility model is further configured as follows: the slide rod is slidably connected to the inside of the installation tube, the clamping plate is rotatably connected to the inside of the support plate, the connecting rod is rotatably connected to the inside of the connecting frame, and the top of the slide rod is connected to the top of the telescopic rod.

[0010] By adopting the above technical solution, the sliding rod is slidably connected to the inside of the installation tube, playing a role in driving the connecting rod to move.

[0011] The utility model is further configured as follows: the material transport mechanism includes a placement rack and a mounting rod, a servo motor is arranged on one side of the placement rack, a mounting box is arranged on the outer side of the servo motor, a lifting device is arranged at the bottom of the mounting box, a bottom plate is arranged at the bottom of the lifting device, a universal wheel is arranged at the bottom of the bottom plate, a placement plate is arranged on the outer side of the mounting rod, a positioning shaft is arranged on the top of the placement plate, a positioning block is arranged on the top of the mounting rod, and a quenching box is arranged on one side of the placement plate.

[0012] By adopting the above technical solution, a positioning block is arranged on the top of the mounting rod, which facilitates the clamping of the clamping plate.

[0013] The utility model is further configured as follows: the servo motor is fixedly arranged inside the installation box, and the placement frame is clamped on the outer side of the positioning shaft.

[0014] By adopting the above technical solution, the servo motor is fixedly arranged inside the installation box, which plays a role in rapid unloading.

[0015] The utility model is further configured as follows: the lifting device is arranged on the top of the bottom plate, and the universal wheel is arranged on the bottom of the bottom plate.

[0016] In summary, the beneficial technical effects of the utility model are:

[0017] The material changing mechanism for the quenching furnace drives the threaded rod to rotate by adding a driving motor, drives the guide block to move by cooperating with the driving motor, the threaded rod and the threaded hole, keeps the guide block balanced by cooperating with the auxiliary rod and the auxiliary hole, controls the height and position of the clamping plate by cooperating with the guide block and the lifting rod, drives the sliding rod to rise and fall by adding a telescopic rod, controls the opening and closing of the clamping plate by cooperating with the support plate, the connecting rod and the connecting frame, and reduces the contact between manual labor and the workpiece by using the above structure, thereby effectively reducing the danger of work;

[0018] The material changing mechanism for the quenching furnace plays the role of fixing the placement plate by adding a mounting rod, plays the role of placing the workpiece by cooperating the placement plate with the positioning shaft, plays the role of driving the placement rack to rotate by adding a servo motor, plays the role of placing the workpiece by adding a placement rack, plays the role of adjusting the lifting of the placement rack by adding a lifting device, plays the role of facilitating rapid movement by cooperating the universal wheel with the bottom plate, and by using the above structure, the workpiece can be quickly replaced and the workpiece can also be quickly collected, which effectively improves the work efficiency.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the utility model;

[0025] Figure 5 It is a structural schematic diagram of the utility model.

[0026] In the figure: 1. bracket; 2. transportation mechanism; 3. guide block; 4. threaded hole; 5. threaded rod; 6. driving motor; 7. auxiliary hole; 8. auxiliary rod; 9. lifting rod; 10. mounting tube; 11. sliding rod; 12. telescopic rod; 13. supporting plate; 14. clamping plate; 15. connecting rod; 16. connecting frame; 17. material transport mechanism; 18. placement frame; 19. mounting rod; 20. servo motor; 21. mounting box; 22. lifting device; 23. bottom plate; 24. universal wheel; 25. placement plate; 26. positioning shaft; 27. positioning block; 28. quenching box. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Example

[0028] Reference Figure 1 , Figure 2 and Figure 3 , is a material changing mechanism for a quenching furnace disclosed in the utility model, comprising a bracket 1, a transport mechanism 2 is arranged inside the bracket 1, the transport mechanism 2 comprises a guide block 3, a threaded hole 4 and an auxiliary hole 7 are opened inside the guide block 3, a threaded rod 5 is arranged inside the threaded hole 4, a driving motor 6 is arranged at one end of the threaded rod 5, a lifting rod 9 is arranged at the bottom of the guide block 3, a mounting tube 10 is arranged at the bottom of the lifting rod 9, a sliding rod 11 is arranged inside the mounting tube 10, a telescopic rod 12 is arranged outside the sliding rod 11, a supporting plate 13 is arranged at the bottom of the telescopic rod 12, a splint 14 is arranged on one side of the supporting plate 13, a connecting rod 15 is arranged on one side of the splint 14, a connecting frame 16 is arranged inside the connecting rod 15, and a material transport mechanism 17 is arranged at the bottom of the transport mechanism 2. In this embodiment, the bracket 1 plays a role in fixing the driving motor 6, the guide block 3 plays a role in driving the splint 12 to move, and the lifting rod 9 plays a role in controlling the height of the splint 12.

[0029] Reference Figure 1 and Figure 2 An auxiliary rod 8 is provided inside the auxiliary hole 7, both ends of the auxiliary rod 8 are fixedly connected to the inside of the bracket 1, and the auxiliary hole 7 is slidably connected to the outside of the auxiliary rod 8. In this embodiment, the auxiliary rod 9 plays the role of adapting the auxiliary hole 7, and the auxiliary hole 7 is used in conjunction with the auxiliary rod 8 to keep the guide block 3 balanced.

[0030] Reference Figure 1 , Figure 2 and Figure 3 The slide rod 11 is slidably connected to the inside of the mounting tube 10, the clamping plate 14 is rotatably connected to the inside of the support plate 13, the connecting rod 15 is rotatably connected to the inside of the connecting frame 16, and the top of the slide rod 11 is connected to the top of the telescopic rod 12. In this embodiment, the slide rod 11 plays a transmission role, the clamping plate 14 plays a role of clamping the material transport mechanism 17, and the connecting rod 15 plays a role of pushing the clamping plate 14 to switch.

[0031] Reference Figure 1 , Figure 4 and Figure 5The material transport mechanism 17 includes a placement rack 18 and a mounting rod 19. A servo motor 20 is provided on one side of the placement rack 18. A mounting box 21 is provided on the outside of the servo motor 20. A lifting device 22 is provided at the bottom of the mounting box 21. A bottom plate 23 is provided at the bottom of the lifting device 22. A universal wheel 24 is provided at the bottom of the bottom plate 23. A placement plate 25 is provided on the outside of the mounting rod 19. A positioning shaft 26 is provided on the top of the placement plate 25. A positioning block 27 is provided on the top of the mounting rod 19. A quenching box 28 is provided on one side of the placement plate 25. In this embodiment, the placement rack 18 plays a role in storing and placing workpieces, the mounting rod 19 plays a role in connecting the placement plate 25, the bottom plate 23 plays a role in installing the universal wheel 24, and the universal wheel 24 plays a role in facilitating movement.

[0032] Reference Figure 4 and Figure 5 The servo motor 20 is fixedly arranged inside the installation box 21, the placement rack 18 is clamped on the outer side of the positioning shaft 26, the lifting device 22 is arranged on the top of the bottom plate 23, and the universal wheel 24 is arranged on the bottom of the bottom plate 23. In this embodiment, the servo motor 20 drives the placement rack 18 to rotate, the positioning shaft 26 fixes the workpiece, and the lifting device 22 controls the lifting of the placement rack 18.

[0033] The implementation principle of this embodiment is:

[0034] First, place the workpiece to be quenched on the top of the placement plate 25, the center of which is passed through by the positioning shaft 26, and the driving motor 6 drives the threaded rod 5 to rotate. The threaded rod 5 is used in conjunction with the threaded hole 4 to push the guide block 3 to slide on the outside of the auxiliary rod 8. The auxiliary hole 7 is used in conjunction with the auxiliary rod 8, so that the guide block 3 can maintain balance during the sliding process. When the placement plate 25 is moved to the inside of the quenching box 28, the lifting and lowering begins to descend, so that the placement plate 25 stays inside the quenching box 28, and the telescopic rod 12 begins to contract, driving the slide The rod 11 slides downward inside the installation tube 10, and the connecting frame 16 pushes the connecting rod 15, so that the clamping plate 14 rotates outward inside the support plate 13 until the clamping plate 14 is away from the positioning block 27. The lifting rod 9 begins to shrink, so that the clamping plate 14 is away from the quenching box 28, and the workpiece begins to be quenched and heated. After the quenching and heating of the workpiece is completed, the lifting rod 9 extends downward to an appropriate position, and the telescopic rod 12 begins to extend with the moving slide rod 11 to move upward. The connecting rod 15 and the connecting frame 16 are used to pull the clamping plate 14 to fit the outer side of the positioning block 27. The driving motor 6 drives the threaded rod 5 to rotate, so that the guide block 3 drives the placement plate 25 to move toward the placement rack 18, and the workpiece stays on the placement rack 18. The lifting device 22 drives the placement rack 18 to move upward, so that the workpiece is higher than the top of the positioning shaft 26, and then the universal wheel 24 is used to push the material transport mechanism 17 to move the quenching liquid workshop to perform quenching work. The unheated workpieces can be placed on the top of the placement rack 18 in sequence, arranged in order, corresponding to the position of the positioning shaft 26, and the universal wheel 24 is used again to push the material transport mechanism 17 to move to the bracket 1 At the bottom, at this time, the placement plate 25 and the positioning shaft 26 are both at the bottom of the placement rack 18. The lifting device 22 is used to drive the placement rack 18 to move downward and fit against the top of the placement plate 25. The center hole of the workpiece has been penetrated by the positioning shaft 26. The drive motor 6 is used to drive the threaded rod 5 to rotate and push the guide block 3 to move toward the quenching box 28 for quenching. When the quenched parts are moved to another place by the material transport mechanism 17, the servo motor 20 drives the placement rack 18 to rotate, so that the workpiece falls off the ground. The above steps are repeated to achieve rapid replacement of the blank.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] By adding a driving motor 6, the threaded rod 5 is driven to rotate. The driving motor 6, the threaded rod 5 and the threaded hole 4 are used together to drive the guide block 3 to move. The auxiliary rod 8 and the auxiliary hole 7 are used together to keep the guide block 3 balanced. The guide block 3 and the lifting rod 9 are used together to control the height and position of the clamping plate 14. By adding a telescopic rod 12, the sliding rod 11 is driven to rise and fall. The support plate 13, the connecting rod 15 and the connecting frame 16 are used together to control the opening and closing of the clamping plate 14. By using the above structure, the contact between manual labor and the workpiece is reduced. The danger of work is effectively reduced. By adding the mounting rod 19, the placement plate 25 is fixed. By using the placement plate 25 in conjunction with the positioning shaft 26, the workpiece is placed. By adding the servo motor 20, the placement rack 18 is driven to rotate. By adding the placement rack 18, the workpiece is placed. By adding the lifting device 22, the lifting of the placement rack 18 is adjusted. By using the universal wheel 24 in conjunction with the bottom plate 23, it is easy to move quickly. By using the above structure, the workpiece can be quickly replaced and the workpiece can also be quickly collected, which effectively improves the work efficiency.

[0037] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A material changing mechanism for a quenching furnace, characterized in that: The invention comprises a support (1), wherein a transport mechanism (2) is arranged inside the support (1), wherein the transport mechanism (2) comprises a guide block (3), wherein a threaded hole (4) and an auxiliary hole (7) are provided inside the guide block (3), wherein a threaded rod (5) is arranged inside the threaded hole (4), wherein a driving motor (6) is arranged at one end of the threaded rod (5), wherein a lifting rod (9) is arranged at the bottom of the guide block (3), wherein a mounting tube (10) is arranged at the bottom of the lifting rod (9), wherein a sliding rod (11) is arranged inside the mounting tube (10), wherein a telescopic rod (12) is arranged outside the sliding rod (11), wherein a supporting plate (13) is arranged at the bottom of the telescopic rod (12), wherein a clamping plate (14) is arranged at one side of the supporting plate (13), wherein a connecting rod (15) is arranged at one side of the clamping plate (14), wherein a connecting frame (16) is arranged inside the connecting rod (15), and wherein a material transport mechanism (17) is arranged at the bottom of the transport mechanism (2).

2. A material changing mechanism for a quenching furnace according to claim 1, characterized in that: An auxiliary rod (8) is arranged inside the auxiliary hole (7), two ends of the auxiliary rod (8) are fixedly connected to the inside of the bracket (1), and the auxiliary hole (7) is slidably connected to the outside of the auxiliary rod (8).

3. The material changing mechanism for a quenching furnace according to claim 1, characterized in that: The sliding rod (11) is slidably connected to the inside of the mounting tube (10), the clamping plate (14) is rotatably connected to the inside of the supporting plate (13), the connecting rod (15) is rotatably connected to the inside of the connecting frame (16), and the top of the sliding rod (11) is connected to the top of the telescopic rod (12).

4. The material changing mechanism for a quenching furnace according to claim 1, characterized in that: The material transport mechanism (17) comprises a placement rack (18) and a mounting rod (19); a servo motor (20) is arranged on one side of the placement rack (18); a mounting box (21) is arranged on the outside of the servo motor (20); a lifting device (22) is arranged at the bottom of the mounting box (21); a bottom plate (23) is arranged at the bottom of the lifting device (22); a universal wheel (24) is arranged at the bottom of the bottom plate (23); a placement plate (25) is arranged on the outside of the mounting rod (19); a positioning shaft (26) is arranged at the top of the placement plate (25); a positioning block (27) is arranged at the top of the mounting rod (19); and a quenching box (28) is arranged on one side of the placement plate (25).

5. The material changing mechanism for a quenching furnace according to claim 4, characterized in that: The servo motor (20) is fixedly arranged inside the installation box (21), and the placement frame (18) is clamped on the outside of the positioning shaft (26).

6. The material changing mechanism for a quenching furnace according to claim 4, characterized in that: The lifting device (22) is arranged on the top of the bottom plate (23), and the universal wheel (24) is arranged on the bottom of the bottom plate (23).