Water repellent treatment device for composite fibers
By designing a water repellent treatment device for composite fibers, and using the automated process of tensioning components and the padding mechanism, the high labor cost and low efficiency problems caused by manual flipping in the traditional padding process are solved, and the automatic flattening and efficient water repellent treatment of the wire is achieved.
Patent Information
- Application Number
- CN202421026048.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When processing composite fiber wires, traditional dipping processes require manual flipping of the wires to ensure smoothness, resulting in high labor costs and low work efficiency.
A water repellent treatment device for composite fibers is designed, including a tensioning assembly and a padding mechanism. The tensioning assembly drives the rotating stand to rotate through the motor, adjusts the relative position of the adjustment roller, and automatically tensions the wire; the padding mechanism rolls the wire through the up and down dipping rollers to ensure that the wire fully absorbs the water-repellent material, and passes out through the structural gap between the smoothing roller and the fixed roller, extruding the excess water-repellent material.
The flatness and tension of the wire can be achieved without manual flipping, reducing labor costs, and improving work efficiency and flatness of the wire through automated immersion and dyeing and drying processes.
Smart Images

Figure CN222781803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silk thread processing, in particular to a water-repellent treatment device for composite fibers. Background Art
[0002] The water-repellent treatment of composite fiber yarns is generally carried out by dipping, padding or coating. A finishing agent with a special molecular structure is applied to the yarn. It combines with the fiber in a physical or chemical way, changes the composition of the fiber surface layer, and reduces the critical surface tension of the yarn to the point where it cannot be wetted by water. This finishing process is called water-repellent finishing. Among these process treatments, the most commonly used is the padding process, because the padding process is relatively simple and has a better effect on the yarn absorbing water-repellent materials.
[0003] However, in the traditional rolling process, the silk threads are spread out or turned over manually with poles before entering the rolling equipment, so that the silk threads are relatively flat when entering the equipment. Although this treatment method is effective, it has a high labor cost, especially when dealing with wider silk threads, it takes a lot of force to turn the silk threads over. This treatment method not only makes the workers very tired, but also has low work efficiency.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a water-repellent treatment device for composite fibers is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a water-repellent treatment device for composite fibers to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water-repellent treatment device for composite fibers, comprising a base and a tensioning assembly, wherein a tensioning assembly is fixedly installed on the left side of the top of the base, and the tensioning assembly comprises a bracket, a pedestal, a mounting groove, a motor, a rotating frame and an adjusting roller, the base is fixedly installed on the bottom of the bracket, and an inwardly recessed mounting groove is opened in the middle of the bracket, a motor is fixedly installed on the side of the bracket, and a rotating frame is fixedly connected to the output end of the motor, the rotation radius of the rotating frame is smaller than the depth of the mounting groove, and adjusting rollers are rotatably installed at both ends of the rotating frame.
[0007] Furthermore, a support column is fixed to the left end of the base, and a reeling roller is rotatably mounted on the front of the support column.
[0008] Furthermore, a rolling mechanism is fixedly installed on the right side of the top of the base, and the rolling mechanism includes a dyeing tank and a rolling wheel. Several rolling wheels are rotatably installed inside the dyeing tank, and adjacent rolling wheels are staggered up and down.
[0009] Furthermore, the impregnation mechanism also includes a frame and a fixed roller. The frame is fixedly installed at the right end of the opening of the impregnation tank, and the fixed roller is rotatably installed at the bottom end of the frame.
[0010] Furthermore, the rolling mechanism further comprises side grooves and a movable seat, the side grooves are symmetrically provided on both sides of the frame, and the movable seat is slidably installed inside the side grooves.
[0011] Furthermore, the impregnation and rolling mechanism also includes a spring and a smoothing roller. The top of the movable seat is elastically connected to the inner wall of the side groove through the spring, and a smoothing roller is rotatably installed inside the movable seat.
[0012] Furthermore, a drying box is fixedly installed on the right end of the base, and a feed port is opened through the middle of the drying box.
[0013] Furthermore, a hot air blower is fixedly installed on the top of the drying box, and an electric heating module is fixedly installed on the bottom of the drying box.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. When the utility model is in use, on the one hand, through the setting of the tensioning component, the composite fiber thread passes through the two adjusting rollers, and the rotating frame is driven by the motor to rotate, so that the relative position height of the two adjusting rollers can be adjusted, and then the composite fiber thread passing through the unwinding roller is tensioned and adjusted to prevent loose wrinkles from appearing on the surface of the composite fiber thread, without the need to manually turn the thread to make it flat, which greatly reduces the labor cost.
[0016] 2. When the utility model is in use, on the other hand, through the setting of the impregnation and rolling mechanism, the composite fiber thread enters the impregnation tank after being tensioned and flattened, and the water-repellent material is placed in the impregnation tank. The thread passes through several impregnation and rolling rollers staggered up and down and fully absorbs the water-repellent material, and then passes out from the structural gap between the smoothing roller and the fixed roller. The smoothing roller slides in the side grooves on both sides of the frame through the movable seats at both ends, and is elastically connected to the inner wall of the side groove through a spring to keep the smoothing roller and the fixed roller close to each other, which can not only squeeze the excess water-repellent material on the surface of the thread back into the impregnation tank to ensure uniform impregnation of the surface of the thread, but also ensure that the thread remains flat when entering the subsequent drying process, so that the thread is flatter and more beautiful after drying and shaping. The thread is passed into the drying box from the feed port in the middle, and is subjected to the dual effects of hot air drying by the hot air blower on the top and heating and drying by the electric heating module at the bottom, which can achieve rapid drying and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall front view structure of the utility model;
[0018] Figure 2 This is a front view structural diagram of the tensioning assembly of the utility model;
[0019] Figure 3 It is a front view structural schematic diagram of the padding mechanism of the utility model.
[0020] In the figure: 1. base; 2. support; 3. unwinding roller; 4. tensioning assembly; 401. bracket; 402. base; 403. mounting groove; 404. motor; 405. rotating frame; 406. adjusting roller; 5. impregnation mechanism; 501. impregnation tank; 502. impregnation wheel; 503. frame; 504. fixed roller; 505. side groove; 506. movable seat; 507. spring; 508. smoothing roller; 6. drying box; 7. feed port; 8. hot air blower; 9. electric heating module. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 to Figure 2 As shown, a water-repellent treatment device for composite fibers includes a base 1 and a tensioning assembly 4, a support 2 is fixed to the left end of the base 1, and a reel 3 is rotatably installed on the front of the support 2, a tensioning assembly 4 is fixedly installed on the left side of the top of the base 1, and the tensioning assembly 4 includes a bracket 401, a base 402, a mounting groove 403, a motor 404, a rotating frame 405 and an adjusting roller 406, a base 402 is fixedly installed at the bottom of the bracket 401, and an inwardly concave mounting groove 403 is opened in the middle of the bracket 401, a motor 404 is fixedly installed on the side of the bracket 401, and The output end of the motor 404 is fixedly connected to a rotating frame 405, the rotation radius of the rotating frame 405 is smaller than the depth of the installation groove 403, and adjusting rollers 406 are rotatably installed at both ends of the rotating frame 405. The composite fiber thread passes through the two adjusting rollers 406. The rotating frame 405 is driven by the motor 404 to rotate, and the relative position height of the two adjusting rollers 406 can be adjusted, thereby adjusting the tension of the composite fiber thread passing through the unwinding roller 3 to prevent loose wrinkles on the surface of the composite fiber thread, and there is no need to manually turn the thread to make it flat, which greatly reduces the labor cost;
[0023] like Figures 1 to 3As shown, a rolling mechanism 5 is fixedly installed on the top right side of the base 1, and the rolling mechanism 5 includes a dyeing tank 501 and a rolling wheel 502. Several rolling wheels 502 are rotatably installed inside the dyeing tank 501, and adjacent rolling wheels 502 are staggered up and down. The composite fiber thread enters the dyeing tank 501 after being tensioned and flattened. Water-repellent material is placed in the dyeing tank 501. The thread fully absorbs the water-repellent material after being rolled by several rolling rollers staggered up and down, and then passes through the structural gap between the smoothing roller 508 and the fixed roller 504. The rolling mechanism 5 also includes a frame 503 and a fixed roller 504. The frame 503 is fixedly installed on the right end of the opening of the dyeing tank 501, and the fixed roller 504 is rotatably installed at the bottom end of the frame 503. The rolling mechanism 5 also includes a side groove 505 and a movable seat 506. The side grooves 505 are symmetrically opened on both sides of the frame 503, and the movable seat 506 is slidably installed inside the side groove 505. 6. The impregnation mechanism 5 also includes a spring 507 and a smoothing roller 508. The top of the movable seat 506 is elastically connected to the inner wall of the side groove 505 through the spring 507, and the smoothing roller 508 is rotatably installed on the inner side of the movable seat 506. The smoothing roller 508 slides in the side grooves 505 on both sides of the frame 503 through the movable seats 506 at both ends, and is elastically connected to the inner wall of the side groove 505 through the spring 507 to keep the smoothing roller 508 and the fixed roller 504 in close contact, which can not only squeeze the excess water-repellent material on the surface of the silk thread back into the impregnation cylinder 501 to ensure uniform impregnation of the surface of the silk thread, but also ensure that the silk thread remains flat when entering the subsequent drying process, so that the silk thread is flatter and more beautiful after drying and shaping. A drying box 6 is fixedly installed on the right end of the base 1, and a feed port 7 is opened through the middle of the drying box 6. A hot air blower 8 is fixedly installed on the top of the drying box 6, and an electric heating module 9 is fixedly installed on the bottom of the drying box 6.
[0024] Working principle: When using the water-repellent treatment device for composite fibers, the composite fiber thread passes through two adjusting rollers 406, and the rotating frame 405 is driven to rotate by the motor 404. The relative position height of the two adjusting rollers 406 can be adjusted, and then the composite fiber thread passing through the unwinding roller 3 is tensioned and adjusted to prevent loose wrinkles on the surface of the composite fiber thread. There is no need to manually flip the thread for flatness, which greatly reduces the labor cost. After being tensioned and flattened, the composite fiber thread enters the impregnation tank 501, and the impregnation tank 501 contains water-repellent material. The thread is fully absorbed by the water-repellent material after being pressed by several dipping rollers staggered up and down, and then is smoothed by the smoothing roller 508 and the fixed roller 504. The structural gap is passed, and the smoothing roller 508 slides in the side grooves 505 on both sides of the frame 503 through the movable seats 506 at both ends, and is elastically connected to the inner wall of the side groove 505 through the spring 507 to keep the smoothing roller 508 and the fixed roller 504 close to each other, which can not only squeeze the excess water-repellent material on the surface of the silk thread back into the dyeing cylinder 501 to ensure uniform dyeing on the surface of the silk thread, but also ensure that the silk thread remains flat when entering the subsequent drying process, so that the silk thread is flatter and more beautiful after drying and shaping. The silk thread is introduced into the drying box 6 from the middle feed port 7, and the silk thread is subjected to the dual effects of hot air drying by the top hot air blower 8 and heating and drying by the bottom electric heating module 9, which can achieve rapid drying and improve work efficiency.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A water-repellent treatment device for composite fibers, characterized in that: The invention comprises a base (1) and a tensioning assembly (4), wherein the tensioning assembly (4) is fixedly mounted on the left side of the top of the base (1), and the tensioning assembly (4) comprises a bracket (401), a pedestal (402), a mounting groove (403), a motor (404), a rotating frame (405) and an adjusting roller (406), wherein the base (402) is fixedly mounted on the bottom of the bracket (401), and an inwardly recessed mounting groove (403) is provided in the middle of the bracket (401), a motor (404) is fixedly mounted on the side of the bracket (401), and the output end of the motor (404) is fixedly connected to the rotating frame (405), the rotation radius of the rotating frame (405) is smaller than the depth of the mounting groove (403), and adjusting rollers (406) are rotatably mounted on both ends of the rotating frame (405).
2. A water-repellent treatment device for composite fibers according to claim 1, characterized in that: A support (2) is fixed to the left end of the base (1), and a reeling roller (3) is rotatably mounted on the front of the support (2).
3. The water-repellent treatment device for composite fibers according to claim 1, characterized in that: A padding mechanism (5) is fixedly installed on the right side of the top of the base (1), and the padding mechanism (5) comprises a padding tank (501) and a padding wheel (502). Several padding wheels (502) are rotatably installed inside the padding tank (501), and adjacent padding wheels (502) are staggered up and down.
4. A water-repellent treatment device for composite fibers according to claim 3, characterized in that: The padding mechanism (5) further comprises a frame (503) and a fixed roller (504); the frame (503) is fixedly mounted on the right end of the opening of the dyeing tank (501), and the fixed roller (504) is rotatably mounted on the bottom end of the frame (503).
5. A water-repellent treatment device for composite fibers according to claim 4, characterized in that: The padding mechanism (5) further comprises side grooves (505) and a movable seat (506); the frame (503) is symmetrically provided with side grooves (505) on both sides, and a movable seat (506) is slidably installed inside the side grooves (505).
6. A water-repellent treatment device for composite fibers according to claim 5, characterized in that: The impregnation mechanism (5) further comprises a spring (507) and a smoothing roller (508); the top of the movable seat (506) is elastically connected to the inner wall of the side groove (505) via the spring (507); and a smoothing roller (508) is rotatably mounted inside the movable seat (506).
7. The water-repellent treatment device for composite fibers according to claim 1, characterized in that: A drying box (6) is fixedly mounted on the right end of the base (1), and a feed opening (7) is provided through the middle of the drying box (6).
8. The water-repellent treatment device for composite fibers according to claim 7, characterized in that: A hot air blower (8) is fixedly installed on the top of the drying box (6), and an electric heating module (9) is fixedly installed on the bottom of the drying box (6).