Photovoltaic solar panel gluing and framing equipment

By designing a photovoltaic solar panel glue and frame installation equipment that includes base, T-trough, T-trough, placing table, square groove, moving block, lead screw and motor, the problem of time-consuming, labor-intensive and unstable operation of traditional equipment is solved, and efficient automatic mounting and glue contact of solar panels is achieved, improving frame installation efficiency and aesthetics.

CN222782867UActive Publication Date: 2025-04-22GUANGXI DASHENG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421798904.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-22
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

Traditional glue-fitting equipment is operated by robots or manual operations, which makes the operation time-consuming and labor-intensive, affecting the installation efficiency, and the manipulator is unstable to grasp, which can easily lead to untidy frames and affect the aesthetics of frames.

Method used

A photovoltaic solar panel adhesive and frame installation equipment is designed, using base, T-trough, T-trough, placing table, square groove, moving block, lead screw and motor. By controlling the motor and lead screw, the placement table is moved, so that the automatic installation and glue contact of the solar panel is realized; at the same time, the solar panel is fixed by using the air collector, suction cup and negative pressure fan, and the glue is automatically applied through the roof plate, strip hole, glue storage barrel and bidirectional glue coating head.

Benefits of technology

It realizes efficient automatic installation and glue contact of solar panels, improves the efficiency and aesthetics of frame installation, and reduces the time and labor intensity of manual operation.

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    Figure CN222782867U_ABST
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Abstract

The utility model discloses photovoltaic solar panel gluing and framing equipment which comprises a base, T-shaped grooves are formed in the upper end face of the base and located on the front side and the rear side, T-shaped blocks are arranged in the T-shaped grooves and located on the two sides in a sliding mode, and placing tables are fixedly arranged on the upper end faces of the two T-shaped blocks. Fixing devices are arranged at the upper ends of the two sets of placing tables, square grooves are formed in the positions, located on the two sides, of the upper end face of the base, moving blocks are fixedly arranged on the lower end faces of the placing tables, lead screws are rotationally arranged in the square grooves, and the lead screws are in threaded connection with the moving blocks; and first motors are arranged at one ends of the lead screws and located on the outer wall of the base, so that a user can control the first motors to enable the lead screws to drive the placement table to move, the solar cell panels at the upper end of the placement table are made to move, frames of the solar cell panels are made to make contact, and the framing effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic solar panels, and more specifically, to a photovoltaic solar panel gluing and framing device. Background Art

[0002] Solar panels, also known as "solar chips" or "photovoltaic cells", are a type of optoelectronic semiconductor wafer that uses sunlight to generate electricity directly. Single solar cells cannot be used directly as a power source. To be used as a power source, several single solar cells must be connected in series and parallel and tightly sealed into components, and then assembled into solar panels. In the process of installing multiple solar panels, gluing equipment is needed to apply glue to the frame at the outer end to encapsulate the connection position. However, most traditional gluing and framing equipment uses a robot to grab or manually take the solar panels and frames to the designated position, which is time-consuming and labor-intensive to operate, affecting the installation efficiency. In addition, the robot is not stable when grabbing, and the frame is easily uneven due to shaking, affecting the aesthetics of the frame. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In response to the problems existing in the prior art, the utility model provides a photovoltaic solar panel gluing and framing device to solve the technical problem that most of the traditional gluing and framing devices mentioned in the background technology use robotic arms to grab or manually take the solar panels and frames to the specified positions, which is time-consuming and labor-intensive to operate and affects the installation efficiency.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic solar panel gluing and framing device, comprising a base, an upper end surface of the base and both sides thereof are provided with T-slots, the interior of the T-slots and both sides thereof are provided with T-blocks which are slidably provided, a placing table is fixedly provided on the upper end surfaces of two T-blocks, the placing table is provided with two groups and the upper ends thereof are provided with fixing devices, the upper end surface of the base and both sides thereof are provided with square grooves, a lower end surface of the placing table is fixedly provided with moving blocks, a lead screw is rotatably provided inside the square groove, the lead screw is threadedly connected to the moving block, a first motor is provided at one end of the lead screw and on the outer wall of the base, the fixing device comprises an air collecting box, a plurality of the air collecting boxes are provided and all are located inside the placing table.

[0007] The utility model is further configured such that the upper end surface of the air collecting box is provided with a suction cup, the outer wall of the placing table is provided with a negative pressure fan, the output end of the negative pressure fan is provided with a transfer box, the outer wall of the transfer box is provided with a connecting pipe, and a plurality of connecting pipes are provided and are all connected to the air collecting box, so as to generate negative pressure between the suction cup and the photovoltaic solar panel.

[0008] The utility model is further configured that the suction cups are provided in plurality and are arranged linearly, and the suction cups are all connected to the air collecting box, so as to facilitate fixing of the photovoltaic solar panel.

[0009] The utility model is further configured as follows: a support frame is fixedly provided on the upper end surface of the base, a top plate is provided on the upper end of the support frame, a strip hole is opened on the upper end surface of the top plate, a strip block is slidably provided inside the strip hole, a shell is provided at the lower end of the strip block, a glue storage barrel is provided inside the shell, and a two-way glue coating head is provided at the lower end of the glue storage barrel to facilitate glue coating on the outer wall of the frame.

[0010] The utility model is further configured such that vertical plates are fixedly provided on the front and rear sides of the strip-shaped hole and on the upper end surface of the top plate, a threaded rod is rotatably provided in the middle position of the vertical plate, and a second motor is provided at one end of the threaded rod and on the outer wall of the vertical plate to facilitate the rotation of the threaded rod.

[0011] The utility model is further configured that an adjusting block is fixedly provided on the upper end surface of the strip block, and the threaded rod is threadedly connected to the adjusting block, so as to facilitate adjustment of the positions of the adjusting block and the bidirectional glue coating head.

[0012] The utility model is further configured that the two-way glue coating head is provided with a solenoid valve to facilitate the control of the glue.

[0013] The utility model is further configured that external connection holes are provided on the upper end surface of the base and at four corners, so as to facilitate fixing the device to the ground.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a photovoltaic solar panel gluing and framing device, which has the following beneficial effects:

[0016] 1. By setting a base, a T-slot, a T-block, a placement table, a square slot, a moving block, a lead screw and a first motor, the user can control the first motor to rotate the lead screw, and then the lead screw will drive the placement table to move, so that the solar cell panel on the upper end of the placement table moves and contacts the glue on the frame to achieve a framing effect.

[0017] 2. By setting up an air collecting box, a suction cup, a negative pressure fan, a transfer box and a connecting pipe, the user can turn on the negative pressure fan to evacuate the inside of the air collecting box to generate negative pressure between the suction cup and the photovoltaic solar panel, so that it can be firmly fixed on the placement table, which is convenient for later framing.

[0018] 3. By setting the top plate, strip holes, strip blocks, glue storage barrel, two-way glue coating head, vertical plate, threaded rod, second motor and adjustment block, before framing, the user can control the second motor to rotate the threaded rod. At this time, the threaded rod will drive the adjustment block and the two-way glue coating head to move, so as to apply glue to the outer wall of the frame, which is convenient for later framing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an overall schematic diagram of a photovoltaic solar panel gluing and framing device when not in use;

[0020] Figure 2 A schematic diagram of the installation position of the negative pressure fan, transfer box, connecting pipe and moving block on the placement table;

[0021] Figure 3 This is a schematic diagram of the installation of the glue storage barrel, two-way glue coating head and solenoid valve on the strip block;

[0022] Figure 4 It is a schematic diagram of the positions of the T-slot, square slot, support frame, top plate, strip holes and vertical plate on the base;

[0023] Figure 5 Schematic diagram of the position of the gas collecting box, suction cup and T-block on the table.

[0024] In the figure: 1. base; 2. T-slot; 3. T-block; 4. placement table; 5. square slot; 6. moving block; 7. lead screw; 8. first motor; 9. air collecting box; 10. suction cup; 11. negative pressure fan; 12. transfer box; 13. connecting pipe; 14. support frame; 15. top plate; 16. strip hole; 17. strip block; 18. glue storage barrel; 19. two-way glue coating head; 20. vertical plate; 21. threaded rod; 22. second motor; 23. adjustment block; 24. solenoid valve; 25. external hole. DETAILED DESCRIPTION

[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0027] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0028] See also Figure 1-5 A photovoltaic solar panel gluing and framing device comprises a base 1, an upper end surface of the base 1 and both sides thereof are provided with T-slots 2, inside the T-slots 2 and both sides thereof are provided with T-blocks 3 which are slidably provided, the upper end surfaces of the two T-blocks 3 are fixed with a placing table 4, the placing table 4 is provided with two groups and the upper ends thereof are provided with fixing devices, the upper end surface of the base 1 and both sides thereof are provided with square grooves 5, the lower end surface of the placing table 4 is fixed with a moving block 6, the inside of the square grooves 5 are provided with a rotatable lead screw 7, the lead screw 7 is threadedly connected to the moving block 6, one end of the lead screw 7 and on the outer wall of the base 1 is provided with a first motor 8, the fixing device comprises an air collecting box 9, a plurality of the air collecting boxes 9 are provided and are all located inside the placing table 4.

[0029] In this embodiment, suction cups 10 are provided on the upper end surfaces of the air collecting box 9, negative pressure fans 11 are provided on the outer walls of the placement table 4, transfer boxes 12 are provided at the output ends of the negative pressure fans 11, connecting pipes 13 are provided on the outer walls of the transfer boxes 12, multiple connecting pipes 13 are provided and all are connected to the air collecting box 9, multiple suction cups 10 are provided and are arranged linearly, and the suction cups 10 are all connected to the air collecting box 9.

[0030] More specifically, the user can first place the solar panel on the upper end of the suction cup 10, and then turn on the negative pressure fan 11 to evacuate the interior of the air collecting box 9 to generate negative pressure between the suction cup 10 and the photovoltaic solar panel, so that it is firmly fixed on the placement table 4, and then control the first motor 8 to rotate the screw 7. At this time, the screw 7 will drive the placement table 4 to move, so that the solar panel on the upper end of the placement table 4 is moved and the glue on the frame is contacted to achieve the framing effect.

[0031] See also Figure 1 , Figure 3 and Figure 4As an implementation method for applying glue to the outer wall of the solar panel frame: a support frame 14 is fixedly provided on the upper end surface of the base 1, a top plate 15 is provided on the upper end of the support frame 14, a strip hole 16 is opened on the upper end surface of the top plate 15, a strip block 17 is slidably provided inside the strip hole 16, a shell is provided at the lower end of the strip block 17, a glue storage barrel 18 is provided inside the shell, and a two-way glue coating head 19 is provided at the lower end of the glue storage barrel 18, a vertical plate 20 is fixedly provided on the front and rear sides of the strip hole 16 and located on the upper end surface of the top plate 15, a threaded rod 21 is rotatably provided in the middle position of the vertical plate 20, a second motor 22 is provided at one end of the threaded rod 21 and located on the outer wall of the vertical plate 20, an adjusting block 23 is fixedly provided on the upper end surface of the strip block 17, the threaded rod 21 is threadedly connected to the adjusting block 23, and a solenoid valve 24 is provided on the two-way glue coating head 19.

[0032] Specifically, before framing, the user can control the second motor 22 to rotate the threaded rod 21. At this time, the threaded rod 21 will drive the adjustment block 23 and the two-way glue coating head 19 to move to apply glue to the outer wall of the frame. After the gluing is completed, it will be moved to one side to facilitate the later framing.

[0033] Please refer to Figure 1 As a further implementation method for fixing the device to the ground: external connection holes 25 are provided on the upper end surface of the base 1 and at the four corners.

[0034] Specifically, the user can fix the base 1 to the ground through the external connection hole 25 .

[0035] To sum up, when the overall equipment is in use: the user can first place the solar panel on the upper end of the suction cup 10, and then turn on the negative pressure fan 11 to evacuate the inside of the air collecting box 9, so that negative pressure is generated between the suction cup 10 and the photovoltaic solar panel, so that it is firmly fixed on the placement table 4, and then the threaded rod 21 is rotated by controlling the second motor 22. At this time, the threaded rod 21 will drive the adjustment block 23 and the two-way glue coating head 19 to move to apply glue to the outer wall of the frame. After the gluing is completed, it will be moved to one side, and the first motor 8 will be controlled to rotate the screw 7. At this time, the screw 7 will drive the placement table 4 to move, so that the solar panel on the upper end of the placement table 4 is moved and the glue on its frame is contacted to achieve the effect of framing and sealing.

[0036] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A photovoltaic solar panel gluing and framing device, comprising a base (1), characterized in that: The upper end surface of the base (1) and both sides thereof are provided with T-shaped grooves (2); inside the T-shaped grooves (2) and both sides thereof are provided with T-shaped blocks (3) which are slidably arranged; the upper end surfaces of the two T-shaped blocks (3) are fixedly provided with a placing table (4); the placing table (4) is provided with two groups and a fixing device is provided at the upper end; the upper end surface of the base (1) and both sides thereof are provided with square grooves (5); the lower end surface of the placing table (4) is fixedly provided with a moving block (6); inside the square grooves (5) are provided with a lead screw (7) which is rotatably arranged and the lead screw (7) is threadedly connected to the moving block (6); one end of the lead screw (7) and located on the outer wall of the base (1) is provided with a first motor (8); the fixing device comprises an air collecting box (9); a plurality of the air collecting boxes (9) are provided and are all located inside the placing table (4).

2. The photovoltaic solar panel gluing and framing device according to claim 1 is characterized by: The upper end surface of the air collecting box (9) is provided with a suction cup (10), the outer wall of the placement table (4) is provided with a negative pressure fan (11), the output end of the negative pressure fan (11) is provided with a transfer box (12), the outer wall of the transfer box (12) is provided with a connecting pipe (13), and a plurality of connecting pipes (13) are provided and are all connected to the air collecting box (9).

3. The photovoltaic solar panel gluing and framing device according to claim 2 is characterized by: The suction cups (10) are provided in plurality and are arranged in a linear manner, and the suction cups (10) are all connected to the air collecting box (9).

4. The photovoltaic solar panel gluing and framing device according to claim 1 is characterized by: A support frame (14) is fixedly provided on the upper end surface of the base (1), a top plate (15) is provided on the upper end of the support frame (14), a strip hole (16) is opened on the upper end surface of the top plate (15), a strip block (17) is slidably provided inside the strip hole (16), a shell is provided at the lower end of the strip block (17), a glue storage barrel (18) is provided inside the shell, and a bidirectional glue coating head (19) is provided at the lower end of the glue storage barrel (18).

5. The photovoltaic solar panel gluing and framing device according to claim 4 is characterized by: A vertical plate (20) is fixedly provided on both the front and rear sides of the strip-shaped hole (16) and on the upper end surface of the top plate (15); a threaded rod (21) is rotatably provided in the middle of the vertical plate (20); and a second motor (22) is provided at one end of the threaded rod (21) and on the outer wall of the vertical plate (20).

6. The photovoltaic solar panel gluing and framing device according to claim 5 is characterized by: An adjustment block (23) is fixedly provided on the upper end surface of the strip block (17), and the threaded rod (21) is threadedly connected to the adjustment block (23).

7. The photovoltaic solar panel gluing and framing device according to claim 4 is characterized by: The bidirectional glue coating head (19) is provided with a solenoid valve (24).

8. The photovoltaic solar panel gluing and framing device according to claim 1 is characterized by: External connection holes (25) are provided on the upper end surface of the base (1) and at the four corners.