Cover plate automatic detection device
By using a laser detection probe in cover plate detection, the problem of difficulty in ensuring accuracy and stability of manual inspection is solved, and the detection accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202421481046.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the prior art, by manually detecting and adjusting the arch direction of the cover plate, it is difficult to ensure the accuracy and stability of the inspection, which affects the yield and reliability of the product.
Several laser detection probes are used to detect the middle and side heights of the cover plate respectively to determine the arch direction of the cover plate, and to improve the accuracy and stability of the detection through automated detection.
By automatically detecting the arch direction of the cover plate, the accuracy and stability of the inspection are improved, manual operation steps and time are reduced, and production efficiency is improved.
Smart Images

Figure CN222784072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cover plate detection, and more specifically, to an automatic cover plate detection device. Background Art
[0002] With the rapid development of automotive electronic technology, in-vehicle displays have become an indispensable part of modern cars. These displays not only provide entertainment and navigation functions for drivers and passengers, but also carry important vehicle information and safety tips. Therefore, the reliability and quality requirements of in-vehicle displays are becoming increasingly stringent. The reliability of in-vehicle displays depends to a large extent on the cover plate that is in direct contact with it. As a protective layer of the display, the cover plate not only needs to have excellent light transmittance and weather resistance, but also needs to maintain a high degree of flatness and consistency during the bonding process. However, in the existing in-vehicle cover plate manufacturing process, a common challenge is the arch warping of the cover plate after chemical tempering treatment.
[0003] Chemical tempering is an important step to enhance the strength and durability of glass, but this process often leads to inconsistent stress on the front and back sides of the glass, resulting in arch warping. In the subsequent ink screen printing process, the ink may be randomly printed on the concave or convex surface, resulting in uneven ink distribution and affecting the display effect. What is more serious is that when these cover plates are sent to the client for full display lamination, due to the inconsistent arch direction, bubbles and debonding will occur during the lamination process, seriously affecting the yield and reliability of the product;
[0004] At present, in order to solve this problem, some manufacturers try to manually detect and adjust the arch direction of the cover plate, but manual detection is greatly affected by subjective factors and it is difficult to ensure the accuracy and stability of the detection. Therefore, we make improvements on this and propose an automatic detection device for cover plates. Utility Model Content
[0005] The technical problem to be solved by the embodiments of the utility model is that it is difficult to ensure the accuracy and stability of the detection by manually detecting and adjusting the arch direction of the cover plate.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A cover plate automatic detection device comprises: a plurality of laser detection probes, wherein the plurality of laser detection probes are respectively used to detect the middle portion and the side height of the cover plate, so as to determine the arch direction of the cover plate. The present invention provides a plurality of laser detection probes, wherein the plurality of laser detection probes are respectively used to detect the middle portion and the side height of the cover plate, and if the middle portion is higher than both sides, it indicates that the convex surface of the cover plate faces upward, otherwise it indicates that the concave surface faces upward, so as to determine the arch direction of the cover plate. By automatically detecting the arch direction of the cover plate, not only the accuracy and stability of the detection can be improved, but also the steps and time of manual operation can be greatly reduced, thereby improving production efficiency.
[0008] As an improved manner of the utility model, a conveyor is arranged between the lower parts of the plurality of laser detection probes, and the conveyor is used for conveying the cover plate.
[0009] As an improved manner of the utility model, a detection platform is installed at the bottom of the conveyor, the detection platform is used to support the conveyor, and a plurality of universal wheels are arranged at the bottom of the detection platform.
[0010] As an improved manner of the utility model, a support portion is provided on one side of the top of the detection platform, and a plurality of the laser detection probes are arranged on the support portion.
[0011] As an improvement of the utility model, the support part includes two support seats installed on the top of the detection platform, a transverse guide rail is fixedly connected between the two support seats, the outer surface of the transverse guide rail is slidably connected to a plurality of support slides, and the laser detection probe is installed on one side of the support slide.
[0012] As an improvement of the utility model, one side of the support slide is threadedly connected with a hand bolt, and one end of the hand bolt penetrates into the support slide and contacts the transverse guide rail.
[0013] As an improvement of the utility model, a flipping mechanism is also provided on one side of the detection platform, and the flipping mechanism is used for flipping the cover plate. The flipping mechanism includes a driving part arranged on one side of the detection platform, and the driving part is connected to the flipping part. The flipping part is driven to rise and fall and move horizontally by the driving part, and the cover plate can be flipped by the flipping part, so that the cover plate can maintain an arch in one direction, so that the ink can be stably printed on the concave surface or the convex surface.
[0014] As an improvement of the utility model, the driving part includes a support frame fixedly mounted on one side of the laser detection probe, a screw rod is rotatably connected to the support frame via a bearing, a driving motor is arranged between one end of the screw rod and the support frame, and a lifting slide is threadedly connected to the outer surface of the screw rod.
[0015] As an improved manner of the utility model, a cylinder is installed on one side of the lifting slide, and the telescopic end of the cylinder is connected to the flipping part.
[0016] As an improved manner of the utility model, the flipping part includes a rotating motor connected to the telescopic end of the cylinder, and the output shaft of the rotating motor is fixedly connected to a pneumatic clamp.
[0017] Compared with the prior art, the embodiments of the present invention mainly have the following beneficial effects:
[0018] In order to solve the problem in the prior art that it is difficult to ensure the accuracy and stability of detection through manual detection and adjustment of the arch direction of the cover plate, the present invention sets up several laser detection probes, and the several laser detection probes are respectively used to detect the height of the middle and side of the cover plate. If the middle is high and the two sides are low, it means that the convex surface of the cover plate is facing upward, otherwise it means that the concave surface is facing upward, so as to judge the arch direction of the cover plate. By automatically detecting the arch direction of the cover plate, not only the accuracy and stability of detection can be improved, but also the steps and time of manual operation are greatly reduced, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A simplified view of the laser detection probe provided for this application when detecting a cover plate;
[0020] Figure 2 A schematic diagram of the structure of the cover plate automatic detection device provided in this application;
[0021] Figure 3 The cover plate automatic detection device provided in this application Figure 2 A schematic diagram of a top view structure;
[0022] Figure 4 A schematic diagram of the structure of the support slide of the cover plate automatic detection device provided in this application;
[0023] Figure 5 This is a schematic diagram of the structure of the flipping mechanism of the cover plate automatic detection device provided in this application.
[0024] Indicated in the figure:
[0025] 1. Laser detection probe; 2. Detection platform; 3. Conveyor; 4. Support seat; 401. Horizontal guide rail; 402. Support slide; 403. Hand-tightened bolts; 5. Flipping mechanism; 501. Support frame; 502. Screw rod; 503. Drive motor; 504. Lifting slide; 506. Cylinder; 507. Rotating motor; 508. Pneumatic gripper. DETAILED DESCRIPTION
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present invention belongs; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. Reference to "embodiments" herein means that specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of this phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0027] As described in the background technology, chemical tempering is an important step to enhance the strength and durability of glass, but this process often leads to inconsistent stress on the front and back sides of the glass, resulting in arch warping. In the subsequent ink screen printing process, the ink may be randomly printed on the concave or convex surface, resulting in uneven ink distribution and affecting the display effect. What is more serious is that when these cover plates are sent to the client for full bonding of the display screen, due to the inconsistency of the arch direction, bubbles, debonding and other undesirable phenomena will occur during the bonding process, seriously affecting the yield and reliability of the product.
[0028] At present, in order to solve this problem, some manufacturers try to manually detect and adjust the arch direction of the cover plate, but manual detection is greatly affected by subjective factors, and it is difficult to ensure the accuracy and stability of the detection.
[0029] In order to solve this technical problem, the utility model provides an automatic cover plate detection device, which is used for automatic detection and flipping of the cover plate.
[0030] Specifically, please refer to Figure 1-Figure 4 , the cover plate automatic detection device specifically includes:
[0031] A plurality of laser detection probes 1 are used to detect the height of the middle and side edges of the cover plate respectively, so as to determine the arch direction of the cover plate.
[0032] The utility model provides an automatic detection device for cover plates. The utility model provides a plurality of laser detection probes 1, which are respectively used to detect the height of the middle and side edges of the cover plate. If the middle is higher than the two sides, it means that the convex surface of the cover plate faces upward, otherwise it means that the concave surface faces upward, so as to judge the arch direction of the cover plate. By automatically detecting the arch direction of the cover plate, not only the accuracy and stability of the detection can be improved, but also the steps and time of manual operation can be greatly reduced, thereby improving production efficiency.
[0033] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0036] Embodiment 1 of the automatic detection device for cover plate of the utility model
[0037] Please refer to Figure 1-Figure 4 The utility model covers the automatic detection device comprises: a plurality of laser detection probes 1, the plurality of laser detection probes 1 are respectively used to detect the middle and side height of the cover plate, so as to determine the arch direction of the cover plate. The utility model sets a plurality of laser detection probes 1, the plurality of laser detection probes 1 are respectively used to detect the middle and side height of the cover plate. If the middle is high and the two sides are low, it means that the convex surface of the cover plate faces upward, otherwise it means that the concave surface faces upward, so as to determine the arch direction of the cover plate. By automatically detecting the arch direction of the cover plate, it can not only improve the accuracy and stability of the detection, but also greatly reduce the steps and time of manual operation, and improve the production efficiency.
[0038] The number of laser detection probes 1 can be three, and the three laser detection probes 1 can perform height detection on the left, middle and right points of the cover plate. If the middle is high and the two sides are low, it means that the convex surface of the cover plate is facing upward, otherwise it means that the concave surface is facing upward, so as to determine the arch direction of the cover plate.
[0039] Further, such as Figure 2 and Figure 3 As shown, a conveyor 3 is arranged between the lower parts of the plurality of laser detection probes 1. The conveyor 3 is used for conveying the cover plates. The conveying of the cover plates by the conveyor 3 can facilitate automatic detection of the cover plates.
[0040] Further, such as Figure 2 As shown, a detection platform 2 is installed at the bottom of the conveyor 3, and the detection platform 2 is used to support the conveyor 3. A plurality of universal wheels are arranged at the bottom of the detection platform 2. The arrangement of the universal wheels can facilitate the movement of the detection platform 2, that is, can facilitate the overall movement.
[0041] Embodiment 2 of the automatic detection device for cover plate of the utility model
[0042] The automatic cover plate detection device of the utility model further has a support portion disposed on one side of the top of the detection platform 2 , and a plurality of laser detection probes 1 are disposed on the support portion, and the support portion can support the laser detection probes 1 .
[0043] Further, such as Figure 2 and Figure 4 As shown, the support part includes two support seats 4 installed on the top of the detection platform 2, a transverse guide rail 401 is fixedly connected between the two support seats 4, and a plurality of support slides 402 are slidably connected to the outer surface of the transverse guide rail 401. The laser detection probe 1 is installed on one side of the support slide 402, and the support slide 402 can move on the outer surface of the transverse guide rail 401, so as to adjust the distance between the plurality of laser detection probes 1 according to the actual situation of the cover plate to meet the detection requirements of different cover plates.
[0044] Further, such as Figure 4 As shown, one side of the support slide 402 is threadedly connected with a hand bolt 403, one end of the hand bolt 403 penetrates into the support slide 402 and contacts the transverse guide rail 401, and when the hand bolt 403 is tightened, the position of the support slide 402 can be fixed, and then the position of the laser detection probe 1 can be fixed, and when the hand bolt 403 is loosened, the support slide 402 can be pushed to move, thereby adjusting the position of the laser detection probe 1.
[0045] Embodiment 3 of the automatic detection device for cover plate of the utility model
[0046] The utility model cover plate automatic detection device further includes: Figure 2 and Figure 5 As shown, a flipping mechanism 5 is also provided on one side of the detection platform 2, and the flipping mechanism 5 is used for flipping the cover plate. The flipping mechanism 5 includes a driving part provided on one side of the detection platform 2, and the driving part is connected to the flipping part. The driving part drives the flipping part to rise and fall and move horizontally, and the cover plate can be flipped by the flipping part, so that the cover plate can maintain an arch in one direction, so that the ink can be stably printed on the concave surface or the convex surface.
[0047] Further, such as Figure 5 As shown, the driving part includes a support frame 501 fixedly mounted on one side of the laser detection probe 1, a screw rod 502 is rotatably connected to the support frame 501 through a bearing, a driving motor 503 is arranged between one end of the screw rod 502 and the support frame 501, a lifting slide 504 is threadedly connected to the outer surface of the screw rod 502, and the driving motor 503 can drive the lifting slide 504 to move up and down through the screw rod 502.
[0048] Further, such as Figure 5As shown, a cylinder 506 is installed on one side of the lifting slide 504, and the telescopic end of the cylinder 506 is connected to the flip part. The lifting slide 504 can drive the flip part to move up and down through the cylinder 506, and the cylinder 506 can drive the flip part to move horizontally.
[0049] Further, such as Figure 5 As shown, the flipping part includes a rotating motor 507 connected to the telescopic end of the cylinder 506, and the output shaft of the rotating motor 507 is fixedly connected to the pneumatic clamp 508. The rotating motor 507 can drive the pneumatic clamp 508 to rotate, so that the pneumatic clamp 508 can flip the cover plate after clamping the cover plate. If necessary, a protective pad can be set on the clamping arm of the pneumatic clamp 508 to avoid damaging the cover plate.
[0050] When in use, the cover plate is transported by the conveyor 3 to the bottom of the laser detection probe 1. The number of laser detection probes 1 can be three. The three laser detection probes 1 can detect the height of the left, middle and right points of the cover plate. If the middle is high and the two sides are low, it means that the convex surface of the cover plate is facing upward, otherwise it means that the concave surface is facing upward, so as to judge the arch direction of the cover plate. The cover plate after detection is transported by the conveyor 3 to the flip mechanism 5. If the cover plate needs to be flipped, the cylinder 506 drives the rotating motor 507 and the pneumatic clamp 508 to move toward the cover plate, and the pneumatic clamp 50 8 After clamping the cover plate, the driving motor 503 drives the lifting slide 504 to rise through the screw rod 502, so that the pneumatic clamp 508 drives the cover plate to rise, and then the rotating motor 507 drives the pneumatic clamp 508 to rotate to realize the flipping of the cover plate. After completion, the driving motor 503 drives the lifting slide 504 to descend through the screw rod 502, so that the pneumatic clamp 508 drives the cover plate to descend, so as to place the flipped cover plate on the conveyor 3, and then the cylinder 506 drives the pneumatic clamp 508 away from the cover plate, and the cover plate is transported to the subsequent process under the conveyor 3.
[0051] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.
Claims
1. A cover plate automatic detection device, characterized in that: include: A plurality of laser detection probes (1), wherein the plurality of laser detection probes (1) are respectively used to detect the height of the middle and side edges of the cover plate, so as to determine the arch direction of the cover plate.
2. The cover plate automatic detection device according to claim 1, characterized in that: A conveyor (3) is provided between the lower parts of the plurality of laser detection probes (1), and the conveyor (3) is used for conveying the cover plates.
3. The cover plate automatic detection device according to claim 2, characterized in that: A detection platform (2) is installed at the bottom of the conveyor (3), the detection platform (2) is used to support the conveyor (3), and a plurality of universal wheels are arranged at the bottom of the detection platform (2).
4. The cover plate automatic detection device according to claim 3, characterized in that: A support portion is provided on one side of the top of the detection platform (2), and a plurality of laser detection probes (1) are arranged on the support portion.
5. The cover plate automatic detection device according to claim 4, characterized in that: The support portion comprises two support seats (4) mounted on the top of the detection platform (2), a transverse guide rail (401) being fixedly connected between the two support seats (4), a plurality of support slide seats (402) being slidably connected to the outer surface of the transverse guide rail (401), and the laser detection probe (1) being mounted on one side of the support slide seat (402).
6. The cover plate automatic detection device according to claim 5, characterized in that: A hand-tightening bolt (403) is threadedly connected to one side of the support slide seat (402), and one end of the hand-tightening bolt (403) penetrates into the support slide seat (402) and contacts the transverse guide rail (401).
7. The cover plate automatic detection device according to claim 6, characterized in that: A flipping mechanism (5) is also provided on one side of the detection platform (2), and the flipping mechanism (5) is used for flipping the cover plate. The flipping mechanism (5) comprises a driving part provided on one side of the detection platform (2), and the driving part is connected to the flipping part.
8. The cover plate automatic detection device according to claim 7, characterized in that: The driving unit comprises a support frame (501) fixedly mounted on one side of the laser detection probe (1); a lead screw (502) is rotatably connected to the support frame (501) via a bearing; a driving motor (503) is arranged between one end of the lead screw (502) and the support frame (501); and a lifting slide seat (504) is threadedly connected to the outer surface of the lead screw (502).
9. The cover plate automatic detection device according to claim 8, characterized in that: A cylinder (506) is installed on one side of the lifting slide (504), and the telescopic end of the cylinder (506) is connected to the turning part.
10. The cover plate automatic detection device according to claim 9, characterized in that: The turning part comprises a rotating motor (507) connected to the telescopic end of the cylinder (506), and the output shaft of the rotating motor (507) is fixedly connected to a pneumatic clamp (508).