Bearing surface roughness detection device
By designing a bearing surface roughness detection device including a workbench, drive assembly, limit assembly and cleaning assembly, the problems of large errors and debris influence of existing handheld detection equipment are solved, and higher detection accuracy is achieved.
Patent Information
- Application Number
- CN202421755980.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing hand-held bearing roughness detection equipment has large errors, and small particles or small moisture adhered to the bearing will affect the detection accuracy.
A bearing surface roughness detection device is designed, including a workbench, a drive assembly, a limit assembly and a cleaning assembly. The roughness detector is moved in the vertical direction by driving the assembly, and the bearings are limited and cleaned with the limiting assembly and cleaning assembly to ensure detection accuracy.
It effectively reduces the error of the detection result, improves the accuracy of bearing roughness detection, and avoids the phenomenon that debris on the bearing affects the detection.
Smart Images

Figure CN222784095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing detection equipment, in particular to a bearing surface roughness detection device. Background Art
[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy.
[0003] After the bearing is processed, it needs to be tested to see if it is qualified. The surface roughness is one of the test items. Most of the existing roughness testing equipment is handheld. This type of equipment is simple and convenient to use, but it requires manual testing by staff, which is prone to errors. In addition, if there are small particles or water attached to the bearing, it will affect the detection accuracy of the bearing roughness.
[0004] Therefore, the present application provides a bearing surface roughness detection device to meet the needs. Utility Model Content
[0005] The purpose of the present application is to provide a bearing surface roughness detection device, aiming to solve the problem that the results detected by a handheld roughness detector have large errors and that debris adhering to the bearing will affect the detection accuracy.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a bearing surface roughness detection device, comprising a workbench and a roughness detector, the workbench is connected to the roughness detector via a driving component, and the driving component drives the roughness detector to move in a vertical direction;
[0007] The workbench is also provided with a vertical plate, on which a detection groove corresponding to the position of the roughness detector is opened. The vertical plate is also provided with a limit assembly for the bearing to be detected and a cleaning assembly for cleaning the detected bearing. The vertical plate is set on the workbench, and the bearing to be detected is supported and limited by the setting of the limit assembly. The two sets of limit plates move back to back, so as to support and limit bearings of different diameters.
[0008] Preferably, the limit assembly includes a bidirectional screw and a limit plate. The back side of the vertical plate is rotatably connected to the bidirectional screw via a hinge seat. The bidirectional screw is driven by a limit motor. The limit plate is meshed on the bidirectional screw. The limit plates are provided with two groups and can move toward or away from each other under the drive of the bidirectional screw. A sliding groove for the limit plate to slide is also provided on the vertical plate, and the limit plate protrudes from the sliding groove.
[0009] Preferably, one end of the limit plate is located on the back side of the vertical plate and meshes with the bidirectional screw, and the other end of the limit plate protrudes from the slide groove and is located in front of the vertical plate. A round roller is also rotatably connected to the facing surface of the limit plate and the bearing to be tested, which cooperates with the driving component to drive the roughness detector to move in the vertical direction, corresponding to the position of the bearing to be tested, so as to realize the detection of the bearing roughness.
[0010] Preferably, the cleaning assembly includes a driving roller and a wiping piece, a cleaning groove is also provided on the vertical plate, a mounting plate is provided in the cleaning groove, a cylinder is provided on the workbench to drive the mounting plate to slide in the cleaning groove, a driving roller is rotatably connected to the mounting plate to drive the bearing to be inspected to rotate, the driving roller is driven by a cleaning motor, and a wiping piece for cleaning the bearing to be inspected is also provided on the mounting plate.
[0011] Preferably, the wiping pieces are provided with two groups and are symmetrically arranged on both sides of the driving roller. The wiping pieces are made of cleaning cotton or brushes. A cleaning assembly corresponding to the position of the limiting assembly is arranged on the workbench. The driving roller of the cleaning assembly and the round roller of the limiting assembly cooperate with each other. The bearing can be driven to rotate by the driving roller, and the debris particles on the bearing can be wiped off in cooperation with the wiping pieces to improve the detection accuracy.
[0012] Preferably, the driving assembly includes a mounting seat and a slider, the mounting seat is arranged on the workbench, the mounting seat is provided with a mounting groove, a one-way screw is rotatably connected in the mounting groove, the slider is meshed on the one-way screw, and under the drive of the one-way screw, the slider slides up and down in the mounting groove, the one-way screw is driven by a lifting motor, and the roughness detector is mounted on the slider by bolts.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] In the utility model, a vertical plate is arranged on the workbench, and the bearing to be tested is supported and limited by the setting of the limit assembly. The two sets of limit plates move in opposite directions, and can support and limit bearings of different diameters. The driving assembly is cooperated to drive the roughness detector to move in the vertical direction, corresponding to the position of the bearing to be tested, so as to realize the detection of the bearing roughness.
[0015] In the utility model, a cleaning component corresponding to the position of the limit component is arranged on the workbench, and the driving roller of the cleaning component cooperates with the round roller of the limit component, so that the bearing can be driven to rotate by the driving roller, and the debris particles on the bearing can be wiped off in cooperation with the wiping piece, thereby improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0018] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0019] Figure 3 It is a schematic diagram of the cleaning component and the limiting component of the utility model;
[0020] Figure 4 It is an exploded view of the cleaning component of the utility model;
[0021] Figure 5 It is a schematic diagram of the drive assembly of the utility model.
[0022] In the figure: 1, workbench; 2, vertical board; 21, detection slot; 22, slide slot; 23, cleaning slot;
[0023] 3. Driving assembly; 31. Mounting seat; 32. Sliding block; 33. One-way screw; 34. Lifting motor;
[0024] 4. Cleaning assembly; 41. Cylinder; 42. Mounting plate; 43. Cleaning motor; 44. Driving roller; 45. Wiping member;
[0025] 5. Limiting assembly; 51. Articulated seat; 52. Limiting motor; 53. Bidirectional screw; 54. Round roller; 55. Limiting plate;
[0026] 6. Roughness tester. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0028] refer to Figure 1-5A bearing surface roughness detection device shown in the figure includes a workbench 1 and a roughness detector 6. The workbench 1 is connected to the roughness detector 6 through a driving component 3. The roughness detector 6 is used for bearing roughness detection. It is a prior art product and can be purchased on the market, so it is not described in detail here. The driving component 3 drives the roughness detector 6 to move in the vertical direction. The workbench 1 is also provided with a vertical plate 2, and a detection groove 21 corresponding to the position of the roughness detector 6 is opened on the vertical plate 2. The vertical plate 2 is also provided with a limit component 5 for the bearing to be detected and a cleaning component 4 for cleaning the detected bearing.
[0029] Drive component 3: Figure 5 As shown, the roughness detector 6 is driven to move in the vertical direction to detect bearings of different diameters; the driving component 3 includes a mounting seat 31 and a slider 32, the mounting seat 31 is arranged on the workbench 1, the mounting seat 31 is provided with a mounting groove, a one-way screw 33 is rotatably connected in the mounting groove, the slider 32 is meshed on the one-way screw 33, the slider 32 is a rectangular block, and is slidably connected to the mounting seat 31 under the drive of the one-way screw 33, and does not rotate with the one-way screw 33. Under the drive of the one-way screw 33, the slider 32 slides up and down in the mounting groove, the one-way screw 33 is driven by a lifting motor 34, and the roughness detector 6 is mounted on the slider 32 by bolts.
[0030] Limiting component 5: Figure 3 As shown, it is used for supporting and limiting the bearing to be tested. The limit assembly 5 includes a bidirectional screw 53 and a limit plate 55. The back side of the vertical plate 2 is rotatably connected to the bidirectional screw 53 through a hinge seat 51. The bidirectional screw 53 is driven by a limit motor 52. The limit plate 55 is meshed on the bidirectional screw 53. The limit plates 55 are provided with two groups. Under the drive of the bidirectional screw 53, the limit plates 55 can move toward or away from each other and can be adapted to bearings of different diameters. A slide groove 22 is also provided on the vertical plate 2 for the limit plate 55 to slide. The limit plate 55 protrudes from the slide groove 22. The setting of the slide groove 22 can prevent the limit plate 55 from rotating along with the bidirectional screw 53 under the drive of the bidirectional screw 53.
[0031] One end of the limit plate 55 is located on the back of the vertical plate 2 and meshes with the bidirectional screw 53. The other end of the limit plate 55 protrudes from the slide groove 22 and is located in front of the vertical plate 2. The limit plate 55 and the facing surface of the bearing to be tested are also rotatably connected with a round roller 54. The setting of the round roller 54 facilitates the support of the bearing by the limit plate 55, and is used in conjunction with the cleaning component 4 to facilitate the driving roller 44 to drive the bearing to rotate and clean it.
[0032] Cleaning component 4: Figure 4 As shown, it is used to wipe and clean the bearing to prevent debris from adhering to the bearing and affecting the roughness detection; the cleaning component 4 includes a driving roller 44 and a wiping piece 45, and the vertical plate 2 is also provided with a cleaning groove 23, and a mounting plate 42 is provided in the cleaning groove 23. The workbench 1 is provided with a cylinder 41 that drives the mounting plate 42 to slide in the cleaning groove 23, and the mounting plate 42 is rotatably connected with a driving roller 44 that drives the bearing to be detected to rotate. The driving roller 44 is driven by a cleaning motor 43, and the mounting plate 42 is also provided with a wiping piece 45 for cleaning the bearing to be detected. The wiping piece 45 is provided with two groups and is symmetrically arranged on both sides of the driving roller 44. The wiping piece 45 adopts cleaning cotton, and the driving roller 44 drives the bearing to rotate through the friction between the driving roller 44 and the bearing, and cooperates with the wiping piece 45 to wipe the bearing.
[0033] Working principle of the utility model: when in use, the device is connected to electricity, and the electrical components in the device are connected to the external PLC control unit, and the start and stop of the lifting motor 34, the cylinder 41, the cleaning motor 43, the limit motor 52 and the roughness detector 6 can be controlled by the PLC control unit;
[0034] The bearing to be tested is mounted on two sets of limit plates 55, and the limit motor 53 is controlled to work and rotate, which drives the bidirectional screw 53 to rotate. Through the meshing relationship between the bidirectional screw 53 and the two sets of limit plates 55, the two sets of limit plates 55 are driven to move in opposite directions to support and limit the bearing. The cylinder 41 is controlled to work and extend, which drives the mounting plate 42 to slide upward in the cleaning tank 23, so that the driving roller 44 contacts the bearing. Since the wiping member 45 is higher than the driving roller 44 in the horizontal position, the wiping member 45 also contacts the bearing. The cleaning motor 43 is controlled to work and rotate, which drives the driving roller 44 to rotate, thereby driving the bearing to rotate. The friction between the bearing and the limit plate 55 can be reduced through the round roller 54, and the wiping block cleans the bearing.
[0035] After cleaning is completed, the lifting motor 34 is controlled to rotate, driving the one-way screw 33 to rotate. Through the meshing relationship between the one-way screw 33 and the slider 32, the slider 32 is driven to slide in the installation groove, thereby driving the roughness detector 6 to move in the vertical direction, corresponding to the position of the bearing to be tested, and controlling the roughness detector 6 to work and detect the roughness of the bearing.
[0036] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.
[0037] Components not described in detail herein are prior art.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bearing surface roughness detection device, characterized in that: It comprises a workbench (1) and a roughness detector (6), wherein the workbench (1) is connected to the roughness detector (6) via a driving component (3), and the driving component (3) drives the roughness detector (6) to move in a vertical direction; The workbench (1) is also provided with a vertical plate (2), the vertical plate (2) is provided with a detection slot (21) corresponding to the position of the roughness detector (6), and the vertical plate (2) is also provided with a limit assembly (5) for the bearing to be detected and a cleaning assembly (4) for cleaning the detected bearing.
2. A bearing surface roughness detection device according to claim 1, characterized in that: The limiting assembly (5) comprises a bidirectional screw (53) and a limiting plate (55). The back side of the vertical plate (2) is rotatably connected to the bidirectional screw (53) via a hinge seat (51). The bidirectional screw (53) is driven by a limiting motor (52). The limiting plate (55) is meshed on the bidirectional screw (53). The limiting plates (55) are provided with two groups and can move towards or away from each other under the drive of the bidirectional screw (53). The vertical plate (2) is also provided with a slide groove (22) for the limiting plate (55) to slide, and the limiting plate (55) protrudes from the slide groove (22).
3. A bearing surface roughness detection device according to claim 2, characterized in that: One end of the limit plate (55) is located on the back side of the vertical plate (2) and is meshed with the bidirectional screw (53); the other end of the limit plate (55) protrudes from the slide groove (22) and is located in front of the vertical plate (2); and a round roller (54) is rotatably connected to the facing surface of the limit plate (55) and the bearing to be tested.
4. A bearing surface roughness detection device according to claim 1, characterized in that: The cleaning assembly (4) comprises a driving roller (44) and a wiping member (45); a cleaning groove (23) is also provided on the vertical plate (2); a mounting plate (42) is provided in the cleaning groove (23); a cylinder (41) is provided on the workbench (1) for driving the mounting plate (42) to slide in the cleaning groove (23); a driving roller (44) is rotatably connected to the mounting plate (42) for driving the bearing to be inspected to rotate; the driving roller (44) is driven by a cleaning motor (43); and a wiping member (45) for cleaning the bearing to be inspected is also provided on the mounting plate (42).
5. A bearing surface roughness detection device according to claim 4, characterized in that: The wiping members (45) are provided in two groups and are symmetrically arranged on both sides of the driving roller (44); the wiping members (45) are made of cleaning cotton or a brush.
6. A bearing surface roughness detection device according to claim 1, characterized in that: The driving assembly (3) comprises a mounting seat (31) and a slider (32). The mounting seat (31) is arranged on the workbench (1). The mounting seat (31) is provided with a mounting groove. A one-way screw (33) is rotatably connected in the mounting groove. The slider (32) is meshed with the one-way screw (33). Driven by the one-way screw (33), the slider (32) slides up and down in the mounting groove. The one-way screw (33) is driven by a lifting motor (34). The roughness detector (6) is mounted on the slider (32) by bolts.