Quick demoulding equipment for frozen food

By designing a quick release equipment for frozen foods including conveying, twisting and thrusting devices, the problem of easy damage to the frozen food mold frame during the demolding process is solved, and the fully automated and rapid release of frozen foods and mold frames is achieved, and production efficiency and product quality are improved.

CN222787022UActive Publication Date: 2025-04-25ZHONGYUAN GRAIN GRP DUOFUDUO FOOD CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421412427.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing frozen food mold frames are prone to damage during the demolding process, and the manual operation efficiency is low, which affects the quality of food.

Method used

A quick mold release device for frozen food is designed, including a conveying device, a twisting device and a thrust device, and a thrust device are used to achieve rapid mold release of frozen food and mold frames through automated transmission, twisting and thrust operations.

Benefits of technology

It realizes full automation and rapid mold release of frozen food and mold frames, avoids damage to mold frames and degradation of food quality, saves economic costs, and improves processing production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222787022U_ABST
    Figure CN222787022U_ABST
Patent Text Reader

Abstract

The utility model discloses frozen food rapid demolding equipment which comprises a rack, a distribution box is fixedly arranged on the rear side face of the right portion of the rack, a conveying device is fixedly arranged in the right side of the rack, a twisting and demolding device is fixedly arranged in the left side of the rack, and a shifting and pushing device is fixedly arranged on the lower middle portion of the rack. The left outlet end of the conveying device is in butt joint with the right inlet end of the twist-off device, and the shifting and pushing device continuously shifts anticlockwise from right to left in the middle of the conveying device and the middle of the twist-off device. A mold frame filled with single frozen food is conveyed into the demolding equipment through the conveying device in the demolding equipment, then the mold frame is pushed into the twisting and releasing device from the conveying device through the pushing and pulling device, tiny deformation and twisting of the mold frame are achieved through twisting and twisting operation in the twisting and releasing device, and therefore the frozen food and the mold frame are automatically and rapidly separated. And the mold frame and food materials cannot be damaged, the economic cost is saved, the processing and production efficiency is improved, and the product quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of food processing, and in particular to a device for quickly demoulding frozen food. Background Art

[0002] In today's fast-developing world, food processing has also undergone tremendous changes with the advancement and iteration of industrial technology. Many foods are first processed through raw materials, made into portions, and then loaded into molds for frozen storage. They are then distributed according to the actual consumption of each region and store. This can not only ensure the unified, quantitative and rapid production of food, but also ensure the safety of food processing, while also avoiding waste. In particular, various flour foods such as potato flour that people like are usually processed into finished products and then frozen in molds for storage according to portions. This makes it convenient for unified management and transportation.

[0003] However, there are the following problems when the mold frame is separated from the frozen food:

[0004] When taking out this kind of frozen food, it is necessary to manually flip the mold frame to the table and knock, drop, and knock it to separate the food materials and the mold frame. However, this operation method causes the mold frame to deform, damage, crack, etc. after repeated knocks, making it impossible to reuse. At the same time, the broken mold frame will also affect the quality of the food. Such manual process is inefficient and increases the production cost of the enterprise. In addition, the flipping and knocking of the mold frame will also cause the frozen food materials to crack and be damaged, which seriously affects the food quality.

[0005] Therefore, the inventor is necessary to design a kind of frozen food rapid demoulding equipment, to overcome the above problems. Summary of the invention

[0006] The main purpose of the utility model is to provide a frozen food rapid demoulding device to solve the problem in the related art that the vehicle body end assembly cannot be adjusted as a whole when the connector is connected to achieve floating adjustment under multiple angles.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a frozen food rapid demoulding device.

[0008] According to the utility model, a frozen food rapid demoulding device comprises a frame, a distribution box is fixedly arranged on the right rear side of the frame, a conveying device is fixedly arranged inside the right side of the frame, a twisting device is fixedly arranged inside the left side, and a pushing device is fixedly arranged on the middle and lower part of the frame, the left outlet end of the conveying device is connected to the right inlet end of the twisting device, and the pushing device is continuously pushed counterclockwise from right to left in the middle of the conveying device and the twisting device.

[0009] Preferably, the conveying device comprises a group of conveying brackets symmetrically distributed and fixedly connected to the frame, a conveying mechanism installed between the lower parts of a group of conveying brackets, and a guiding mechanism installed between the upper inlets of a group of conveying brackets, and a guide bar is fixedly provided on the upper side of a group of conveying brackets, and the end of the guide bar is tilted upward relative to the inlet;

[0010] Preferably, the conveying mechanism comprises a first servo motor fixedly arranged on the side wall of the conveying bracket, a transmission assembly rotatably connected to the driving end of the first servo motor, and a group of conveyor belts wound around the transmission assembly, and the transmission assembly is rotatably arranged between the two ends of a group of the conveying brackets;

[0011] Preferably, the guide mechanism includes a second servo motor, guide rollers rotatably arranged at the ends of a group of the conveying brackets, and a synchronous belt wound between a driving end of the second servo motor and one end of the guide rollers.

[0012] Preferably, the twist-off device comprises an inlet end fixing plate fixedly connected to the frame, an outlet end fixing plate fixedly connected to the frame, a first wave plate group and a second wave plate group vertically fixedly arranged between the inlet end fixing plate and the outlet end fixing plate, and a group of guide plates horizontally fixedly arranged between the inlet end fixing plate and the outlet end fixing plate and in a symmetrical state, and the first wave plate group and the second wave plate group are surrounded by a twist-off channel;

[0013] The inlet end fixing plate and the outlet end fixing plate are both in an inverted U shape;

[0014] A group of guide plates are provided with a plurality of horizontal guide wheels for vertical rotation, and the first wave plate group and the second wave plate group are provided with a plurality of wave guide wheels for horizontal rotation on the opposite sides of the plate groups.

[0015] Preferably, the relative edges of the first wave plate group and the second wave plate group are both wavy, and the crest of the wavy change of the first wave plate group is consistent with the trough of the wavy change of the second wave plate group.

[0016] Preferably, the pushing and pushing device includes a straight slotted guide rail fixedly connected to the frame, a driving mechanism fixedly arranged in the middle of the straight slotted guide rail, a group of gears rotatably arranged at the centers of inscribed circles at both ends of the straight slotted guide rail, a chain meshingly arranged around the outer circumference of a group of the gears, and a plurality of pushing and pushing components equidistantly installed between the chain and the straight slotted guide rail, and at least one of the gears is rotatably connected to the power output end of the driving mechanism.

[0017] Preferably, one end of the push-pull assembly is rotatably connected to the chain, the middle portion is slidably connected to the straight slot-shaped guide rail, and the other end extends into the middle portion of the conveying device and the twist-off device.

[0018] Preferably, the distribution box is electrically connected to the conveying device, the twisting-off device, and the pushing device.

[0019] Preferably, a protective shell is fixedly provided on the outside of the frame, and an inspection door is rotatably provided on the front side.

[0020] The utility model provides a frozen food rapid demoulding device, which has the following beneficial effects compared with the prior art: a mold frame containing a single serving of frozen food is conveyed into the device by a conveying device in the demoulding device, and then pushed from the conveying device to a twisting device by a pushing device, and a slight deformation and twisting of the mold frame is achieved through the twisting and twisting action of the twisting device, thereby achieving fully automated and rapid demoulding between the frozen food and the mold frame, while causing no damage to the mold frame or to the food materials, thereby saving economic costs, improving processing and production efficiency, and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model (first viewing angle);

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model (second viewing angle);

[0023] Figure 3 It is a three-dimensional structural schematic diagram of the utility model (third viewing angle);

[0024] Figure 4 It is a partial structural front view of the utility model;

[0025] Figure 5 It is a right view of the local structure of the utility model;

[0026] Figure 6 It is a rear view of the partial structure of the utility model;

[0027] Figure 7 It is a left view of the local structure of the utility model;

[0028] Figure 8 It is a three-dimensional structural diagram of the assembly state of the frame, the conveying device, the twisting and releasing device, and the pushing and pulling device of the utility model (first perspective);

[0029] Fig. 9 It is a three-dimensional structural diagram of the assembly state of the frame, the conveying device, the twisting and releasing device, and the pushing and pulling device of the utility model (second viewing angle);

[0030] Fig.10 This is a schematic diagram of the twist-off device structure of the utility model;

[0031] Fig.11 This is a front view of the partial structure of the twist-off device of the utility model;

[0032] Fig.12 It is a three-dimensional diagram of the local structure of the twist-off device of the utility model;

[0033] Fig.13 This is a three-dimensional structural diagram of the push-pull device of the utility model (first perspective);

[0034] Fig.14 It is a three-dimensional structural diagram of the push-pull device of the utility model (second viewing angle);

[0035] Fig.15 It is a schematic diagram of the local structure of the conveying device of the utility model;

[0036] Fig.16 It is a schematic diagram of the three-dimensional structure of the guide bar in the conveying device of the utility model.

[0037] In the figure: 1. frame; 2. distribution box; 3. conveying device; 31. conveying bracket; 32. conveying mechanism; 33. guide mechanism; 34. guide strip; 4. twist-off device; 41. inlet end fixing plate; 42. outlet end fixing plate; 43. first wave plate group; 44. second wave plate group; 45. guide plate; 5. push-pull device; 51. straight groove guide rail; 52. driving mechanism; 53. gear; 54. chain; 55. push-pull assembly; 6. first servo motor; 7. transmission assembly; 8. conveyor belt; 9. second servo motor; 10. guide roller; 11. synchronous belt; 12. twist-off channel; 13. horizontal guide wheel; 14. wave guide wheel; 15. protective shell; 16. inspection door. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0040] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0041] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0042] In addition, the term "plurality" shall mean two or more.

[0043] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. Example

[0044] like Figures 1 to 7As shown, a frozen food rapid demoulding device proposed by the utility model comprises a frame 1, a distribution box 2 is fixedly arranged on the right rear side of the frame 1, a conveying device 3 is fixedly arranged inside the right side of the frame 1, a twisting device 4 is fixedly arranged inside the left side, and a pushing device 5 is fixedly arranged in the middle and lower part, the left outlet end of the conveying device 3 is connected to the right inlet end of the twisting device 4, and the pushing device 5 is continuously pushed counterclockwise from right to left in the middle of the conveying device 3 and the twisting device 4. When in use, the mold frame containing a single portion of frozen food is conveyed into the device through the conveying device 3 in the demoulding device, and then pushed from the conveying device 3 to the twisting device 4 by the pushing device 5, and the mold frame is twisted and twisted in the twisting device 4 to achieve slight deformation and twisting of the mold frame, thereby realizing fully automatic and rapid demoulding between the frozen food and the mold frame, and at the same time will not cause damage to the mold frame, nor will it cause damage to the food material, saving economic costs, improving processing and production efficiency, and improving product quality.

[0045] like Figures 4 to 9 and Figure 15 to Figure 16 As shown, the conveying device 3 includes a group of conveying brackets 31 symmetrically distributed and fixedly connected to the frame 1, a conveying mechanism 32 installed between the lower parts of a group of conveying brackets 31, and a guiding mechanism 33 installed between the upper entrances of a group of conveying brackets 31. Further, the conveying mechanism 32 includes a first servo motor 6 fixedly arranged on the side wall of the conveying bracket 31, a transmission assembly 7 rotatably connected to the driving end of the first servo motor 6, and a group of conveyor belts 8 wound around the transmission assembly 7. The transmission assembly 7 is rotatably arranged between the two ends of a group of conveying brackets 31. When in use, the first servo motor 6 drives the belt in the transmission assembly 7 to rotate and then drives the rotating shaft to rotate, and then the rotating shaft drives a group of conveyor belts 8 wound thereon to rotate to realize the driving of the mold frame; further, the guiding mechanism 33 includes a second servo motor 9, A guide roller 10 is rotatably arranged at the end of a group of conveying brackets 31, and a synchronous belt 11 is wound between the driving end of the second servo motor 9 and one end of the guide roller 10; a guide strip 34 is fixedly arranged on the upper side of a group of conveying brackets 31, and the guide strip 34 is tilted and tilted upward relative to the end of the inlet; when in use, while the conveying mechanism 32 drives the mold frame to move, the second servo motor 9 in the guide mechanism 33 drives the guide roller 10 to rotate by driving the synchronous belt 11, and the guide roller 10 presses the mold frame down and guides it to the lower side of a group of guide strips 34, and the ends of a group of guide strips 34 are tilted and tilted upward to guide the mold frame, which facilitates the mold frame to enter the equipment, thereby realizing the smooth entry of the mold frame into the conveying device 3, preparing for the next step of twisting the mold frame, and also realizing automated demolding preparation work, thereby improving demolding efficiency.

[0046] like Figure 4 and Figures 8 to 12As shown, the twist-off device 4 includes an inlet end fixing plate 41 fixedly connected to the frame 1 and an outlet end fixing plate 42 fixedly connected to the frame 1. Furthermore, the inlet end fixing plate 41 and the outlet end fixing plate 42 are both inverted U-shaped. When in use, the mold frame enters the twist-off device 4 through the U-shaped passage of the inlet end fixing plate 41 during the transmission process, and is discharged from the U-shaped passage of the outlet end fixing plate 42. At the same time, the inlet end fixing plate 41 and the outlet end fixing plate 42 also realize the function of fixing the twist-off device 4 to the frame 1. The structure stability of the twist-off device 4 is enhanced; a first wave plate group 43 and a second wave plate group 44 are vertically fixedly arranged between the inlet end fixed plate 41 and the outlet end fixed plate 42, and a group of guide plates 45 are horizontally fixedly arranged between the inlet end fixed plate 41 and the outlet end fixed plate 42 and are in a symmetrical state. Furthermore, a group of guide plates 45 are vertically rotatably arranged with a plurality of horizontal guide wheels 13, and the first wave plate group 43 and the second wave plate group 44 are horizontally rotatably arranged on the opposite sides of the plate groups. A wave plate group 43 and a second wave plate group 44 are surrounded by a twist-off channel 12; when in use, the mold frame enters the twist-off channel 12 enclosed by the twist-off device 4 from the U-shaped passage of the fixed plate 41 at the inlet end. Furthermore, the first wave plate group 43 and the second wave plate group 44 have wave-shaped changes between the opposite sides of the plate groups, and the wave crest of the wave-shaped change of the first wave plate group 43 is consistent with the wave trough of the wave-shaped change of the second wave plate group 44. Then, a plurality of horizontal guide wheels 13 roll and guide the two sides of the mold frame to assist To assist the mold frame in sliding, at the same time, a number of wave guide wheels 14 resist and guide the upper and lower sides of the mold frame. Due to the wave-shaped changes between the opposite sides of the first wave plate group 43 and the second wave plate group 44, the mold frame is twisted up and down, and then the peaks and troughs of the waveform changes of the first wave plate group 43 and the second wave plate group 44 are consistent, so the mold frame can be twisted left and right, thereby achieving the separation of the mold frame from the frozen food in the frame without damaging the mold frame structure and without destroying the integrity of the food.

[0047] like Figure 4 and Figures 8 to 9 and Figure 13 to Figure 14As shown, the pushing device 5 includes a straight slotted guide rail 51 fixedly connected to the frame 1, a driving mechanism 52 fixedly arranged in the middle of the straight slotted guide rail 51, a group of gears 53 rotatably arranged at the centers of the inscribed circles at the two ends of the straight slotted guide rail 51, a chain 54 meshingly arranged around the outer circumference of a group of gears 53, and a plurality of pushing assemblies 55 equidistantly installed between the chain 54 and the straight slotted guide rail 51. Furthermore, one end of the pushing assembly 55 is rotatably connected to the chain 54, the middle part is slidably connected to the straight slotted guide rail 51, and the other end extends into the middle of the conveying device 3 and the twisting device 4; at least one gear 53 is connected to the The power output end of the driving mechanism 52 is rotationally connected; when in use, the driving mechanism 52 in the pushing and pushing device 5 drives a group of gears 53 to rotate, and a group of gears 53 engages with the chain 54 to rotate, and the chain 54 drives multiple equally spaced pushing and pushing components 55 thereon to slide on the straight groove-shaped guide rail 51, so that the other end of the pushing and pushing component 55 pushes the mold frame being conveyed at the end of the conveying device 3, and pushes it into the twisting-off device 4 until it is pushed out from the outlet of the twisting-off device 4. By arranging multiple pushing and pushing components 55 at equal intervals, it is possible to continuously and simultaneously push, twist and release multiple mold frames, thereby achieving a high-efficiency demoulding effect.

[0048] like Figures 1 to 3 As shown, the distribution box 2 is electrically connected to the conveying device 3, the twisting device 4, and the pushing device 5; when in use, the circuit in the distribution box 2 realizes the adjustment and control of the devices in the conveying device 3, the twisting device 4, and the pushing device 5, so that the conveying device 3 and the twisting device 4 and the pushing device 5 can work together smoothly, thereby realizing the intelligent and automated processing and production of the device, improving the processing efficiency, saving labor, and reducing the production cost of the enterprise.

[0049] like Figures 1 to 3 As shown, a protective shell 15 is fixedly provided on the outside of the frame 1, and an inspection door 16 is rotatably provided on the front side. When in use, the protective shell 15 is provided on the outer periphery of the entire device, so that the protective shell 15 can prevent moisture and dust particles outside the device from entering the interior of the device, thereby protecting the safe operation and cleanliness of the device. A group of inspection doors 16 are rotatably provided on the front side of the device, so that the device can be easily inspected and maintained.

[0050] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A frozen food rapid demoulding device, comprising a frame (1), characterized in that: A distribution box (2) is fixedly arranged on the rear side of the right part of the frame (1); a conveying device (3) is fixedly arranged inside the right side of the frame (1); a twisting device (4) is fixedly arranged inside the left side; and a pushing device (5) is fixedly arranged in the middle and lower part; the left outlet end of the conveying device (3) is connected to the right inlet end of the twisting device (4); and the pushing device (5) is continuously pushed counterclockwise from right to left in the middle of the conveying device (3) and the twisting device (4).

2. A frozen food rapid demoulding device according to claim 1, characterized in that: The conveying device (3) comprises a group of conveying brackets (31) symmetrically distributed and fixedly connected to the frame (1), a conveying mechanism (32) installed between the lower parts of a group of conveying brackets (31), and a guiding mechanism (33) installed between the upper inlets of a group of conveying brackets (31), wherein a guide bar (34) is fixedly provided on the upper side of a group of conveying brackets (31), and the guide bar (34) is tilted upward relative to the end of the inlet.

3. A frozen food rapid demoulding device according to claim 2, characterized in that: The conveying mechanism (32) comprises a first servo motor (6) fixedly arranged on a side wall of the conveying bracket (31), a transmission assembly (7) rotatably connected to a driving end of the first servo motor (6), and a group of conveyor belts (8) wound around the transmission assembly (7), wherein the transmission assembly (7) is rotatably arranged between two ends of a group of the conveying brackets (31).

4. A frozen food rapid demoulding device according to claim 2, characterized in that: The guide mechanism (33) comprises a second servo motor (9), a guide roller (10) rotatably arranged at the end of a group of the conveying brackets (31), and a synchronous belt (11) wound between a driving end of the second servo motor (9) and one end of the guide roller (10).

5. The frozen food rapid demoulding device according to claim 1, characterized in that: The twist-off device (4) comprises an inlet end fixing plate (41) fixedly connected to the frame (1), an outlet end fixing plate (42) fixedly connected to the frame (1), a first wave plate group (43) and a second wave plate group (44) vertically fixedly arranged between the inlet end fixing plate (41) and the outlet end fixing plate (42), and a group of guide plates (45) horizontally fixedly arranged between the inlet end fixing plate (41) and the outlet end fixing plate (42) and in a symmetrical state, wherein the first wave plate group (43) and the second wave plate group (44) are surrounded by a twist-off channel (12); The inlet end fixing plate (41) and the outlet end fixing plate (42) are both in an inverted U shape; A plurality of horizontal guide wheels (13) are vertically rotatably arranged on one group of guide plates (45), and a plurality of wave guide wheels (14) are horizontally rotatably arranged on opposite sides of the plate groups of the first wave plate group (43) and the second wave plate group (44).

6. A frozen food rapid demoulding device according to claim 5, characterized in that: The opposing sides of the first wave plate group (43) and the second wave plate group (44) both undergo wave-shaped changes, and the wave crests of the wave-shaped changes of the first wave plate group (43) are consistent with the wave troughs of the wave-shaped changes of the second wave plate group (44).

7. The frozen food rapid demoulding device according to claim 1, characterized in that: The pushing and shifting device (5) comprises a straight slotted guide rail (51) fixedly connected to the frame (1), a driving mechanism (52) fixedly arranged in the middle of the straight slotted guide rail (51), a group of gears (53) rotatably arranged at the centers of inscribed circles at both ends of the straight slotted guide rail (51), a chain (54) meshingly arranged around the outer circumference of a group of the gears (53), and a plurality of pushing and shifting components (55) installed at equal intervals between the chain (54) and the straight slotted guide rail (51), and at least one of the gears (53) is rotatably connected to a power output end of the driving mechanism (52).

8. A frozen food rapid demoulding device according to claim 7, characterized in that: One end of the push-pull assembly (55) is rotatably connected to the chain (54), the middle portion is slidably connected to the straight slot-shaped guide rail (51), and the other end extends into the middle of the conveying device (3) and the twist-off device (4).

9. The frozen food rapid demoulding device according to claim 1, characterized in that: The distribution box (2) is electrically connected to the transmission device (3), the twisting and releasing device (4), and the pushing and pulling device (5).

10. The frozen food rapid demoulding device according to claim 1, characterized in that: A protective shell (15) is fixedly provided on the outside of the frame (1), and an inspection door (16) is rotatably provided on the front side.