Kaolin processing device with thermal drying function
By introducing mixing rods, tank wall scrapers, electric heating plates and insulation components into the kaolin processing device, the problems of inconvenient cleaning, heat loss and high energy consumption in traditional devices are solved, and efficient drying and convenient feeding are achieved.
Patent Information
- Application Number
- CN202421662533.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Traditional kaolin processing equipment with thermal drying is inconvenient to clean during mixing and processing. Kaolin easily adheres to the inner wall of the processing tank, and it is difficult to clean after drying. The lack of thermal insulation function leads to heat loss, high energy consumption, and inconvenient feeding.
A processing tank with a mixing rod and a tank wall scraper is designed, equipped with an electric heating plate and insulation assembly. The mixing rod and scraper rotate through A and B servo motors, combining rock wool and polystyrene insulation sleeve to reduce heat loss, achieving convenient loading and efficient drying.
It effectively avoids the condensation of kaolin on the inner wall of the processing tank, improves the drying effect, reduces heat loss, reduces energy consumption, simplifies the feeding process, and improves processing efficiency.
Smart Images

Figure CN222789020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kaolin, in particular to a kaolin processing device with thermal drying. Background Art
[0002] Kaolin minerals are composed of kaolinite, dickite, nacrite, halloysite and other kaolinite cluster minerals, with kaolin as the main mineral component. During the processing of kaolin, the kaolin raw materials need to be stirred and mixed, but the water mixed in the kaolin will adhere to each other and affect the mixing effect, so a drying function needs to be set.
[0003] However, the traditional kaolin processing equipment with hot drying has the following disadvantages: it is not convenient to clean the inner wall of the processing tank during the mixing process, kaolin is easy to adhere to the inner wall of the processing tank, and condenses after drying, making it difficult to clean. It also lacks the function of keeping the processing tank warm, and heat is easily lost, resulting in high energy consumption. In addition, it is also inconvenient to load kaolin.
[0004] Therefore, a kaolin processing device with thermal drying is proposed. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] The technical problem solved by the utility model is to provide a kaolin processing device with hot drying which is highly practical, can be simply operated and has a relatively simple structure. It solves the problems raised in the above background technology that it is inconvenient to clean the inner wall of the processing tank during mixing processing, kaolin is easily attached to the inner wall of the processing tank, and condenses after drying, making it difficult to clean. It also lacks the function of keeping the processing tank warm, and heat is easily lost, resulting in high energy consumption. In addition, it is also inconvenient to load kaolin.
[0007] (II) Technical solution
[0008] To achieve the above purpose, the utility model is implemented by the following technical scheme: comprising a processing tank, a cover plate arranged on the top surface of the processing tank, a rotating mechanism fixedly installed on the top surface of the cover plate, a stirring rod fixedly installed on the bottom of the rotating mechanism penetrating the cover plate, and a tank wall scraper fixedly installed on one end of the stirring rod;
[0009] An embedding groove is arranged on the inner wall of the processing tank, and an electric heating plate is fixedly arranged inside the embedding groove;
[0010] A feeding pipe is arranged on one side of the surface of the processing tank, a feeding mechanism is fixedly installed inside the feeding pipe, and the feeding mechanism includes a B servo motor and a feeding auger rod, the B servo motor is fixedly installed on one side inside the feeding pipe, and one end of the feeding auger rod is fixedly arranged with the output end of the B servo motor;
[0011] An insulation component is arranged on the surface of the processing tank, and the insulation component includes a rock wool insulation sleeve and a polystyrene insulation sleeve. The rock wool insulation sleeve is arranged on the surface of the processing tank, and the surface of the rock wool insulation sleeve is provided with a polystyrene insulation sleeve. The rock wool insulation sleeve and the polystyrene insulation sleeve insulate the processing tank.
[0012] As a further solution of the utility model, the rotating mechanism includes a servo motor A fixedly mounted on the top surface of the cover plate, an output end of the servo motor A is fixedly mounted with an A bevel gear, one side of the A bevel gear is meshed with a B bevel gear, and the B bevel gear is used to drive the stirring rod and the tank wall scraper to rotate.
[0013] As a further solution of the utility model, the number of the embedding grooves and the electric heating plates are four groups, and the four groups of the embedding grooves and the electric heating plates are distributed in a ring array, and the embedding grooves are used to install the electric heating plates.
[0014] As a further solution of the utility model, one side of the electric heating plate is electrically connected to a temperature controller, and the temperature controller is fixedly installed on the top of the surface of the processing tank, and the temperature controller is used to control the heating temperature of the electric heating plate.
[0015] As a further solution of the utility model, a dehumidification net is fixedly provided on one side of the top surface of the cover plate, the cover plate is threadedly connected to the processing tank, and the dehumidification net is used to discharge moisture.
[0016] As a further solution of the utility model, a feed hopper is fixedly provided on one side of the top surface of the feeding tube, and a support column is fixedly provided on one side of the bottom surface of the feeding tube. One end of the support column is fixedly connected to the processing tank, and the support column is used to support the feeding tube.
[0017] As a further solution of the utility model, fixing plates are fixedly provided on both sides of the bottom surface of the processing tank, threaded holes are provided on both sides of the top surface of the fixing plate, and fixing screws are passed through the internal threads of the threaded holes, and the fixing screws are used to fix the fixing plate.
[0018] As a further solution of the utility model, a mounting hole is provided on one side of the surface of the rock wool insulation sleeve and the polystyrene insulation sleeve, and a mounting groove is provided on one side of the surface of the rock wool insulation sleeve and the polystyrene insulation sleeve.
[0019] (III) Beneficial effects
[0020] The utility model provides a kaolin processing device with thermal drying, which has the following beneficial effects:
[0021] 1. The kaolin processing device with heat drying is provided with a stirring rod and a tank wall scraper. When processing kaolin, an external power supply is connected to make the electric heating plate heat up and dry the kaolin in the processing tank. The A servo motor drives the A bevel gear to rotate, and then drives the B bevel gear to rotate. The stirring rod and the tank wall scraper rotate accordingly. The stirring rod allows the kaolin to be fully and evenly heated while mixing the materials, thereby ensuring the drying effect. The tank wall scraper scrapes off the kaolin attached to the inner wall of the processing tank to avoid condensation on the tank wall.
[0022] 2. The kaolin processing device with hot drying uses a thermal insulation component to insulate the processing tank with a rock wool thermal insulation sleeve and a polystyrene thermal insulation sleeve, thereby reducing heat loss and saving energy.
[0023] 3. The kaolin processing device with hot drying, through the setting of the feeding mechanism, puts kaolin through the feed hopper, and the B servo motor drives the feeding auger to rotate, and the feeding auger transports the kaolin to the processing tank, achieving the effect of facilitating feeding and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the overall split structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the thermal insulation component of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the rotating mechanism, stirring rod and tank wall scraper of the utility model;
[0028] Figure 5 This is a schematic diagram of the structure of the electric heating plate of the utility model;
[0029] Figure 6 It is a schematic diagram of the structure of the feeding mechanism of the utility model.
[0030] In the figure: 1. Processing tank; 2. Cover plate; 3. Rotating mechanism; 301. Servo motor A; 302. Bevel gear A; 303. Bevel gear B; 4. Stirring rod; 5. Tank wall scraper; 6. Electric heating plate; 7. Feeding pipe; 8. Feeding mechanism; 801. Servo motor B; 802. Feeding auger rod; 9. Insulation component; 901. Rock wool insulation cover; 902. Polystyrene insulation cover; 10. Temperature controller; 11. Dehumidification net; 12. Feed hopper. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figures 1 to 6 The utility model provides a technical solution: comprising a processing tank 1,
[0033] A cover plate 2 is arranged on the top surface of the processing tank 1, a rotating mechanism 3 is fixedly installed on the top surface of the cover plate 2, a stirring rod 4 is fixedly installed on the bottom of the rotating mechanism 3 through the cover plate 2, and a tank wall scraper 5 is fixedly arranged at one end of the stirring rod 4;
[0034] An embedding groove is arranged on the inner wall of the processing tank 1, and an electric heating plate 6 is fixedly arranged inside the embedding groove;
[0035] A feeding pipe 7 is arranged on one side of the surface of the processing tank 1, and a feeding mechanism 8 is fixedly installed inside the feeding pipe 7. The feeding mechanism 8 includes a B servo motor 801 and a feeding auger rod 802. The B servo motor 801 is fixedly installed on one side of the inside of the feeding pipe 7, and one end of the feeding auger rod 802 is fixedly arranged with the output end of the B servo motor 801;
[0036] The insulation component 9 is arranged on the surface of the processing tank 1, and the insulation component 9 includes a rock wool insulation sleeve 901 and a polystyrene insulation sleeve 902. The rock wool insulation sleeve 901 is arranged on the surface of the processing tank 1, and the surface of the rock wool insulation sleeve 901 is provided with a polystyrene insulation sleeve 902.
[0037] Specifically, the rotating mechanism 3 includes an A servo motor 301 fixedly mounted on the top surface of the cover plate 2 , an A bevel gear 302 is fixedly mounted on the output end of the A servo motor 301 , and a B bevel gear 303 is meshed on one side of the A bevel gear 302 .
[0038] In this embodiment, through the setting of the rotating mechanism 3, the A servo motor 301 drives the A bevel gear 302 to rotate, and then drives the B bevel gear 303 to rotate, and the stirring rod 4 and the tank wall scraper 5 rotate accordingly.
[0039] Specifically, the number of the embedded grooves and the electric heating plates 6 is four groups, and the four groups of embedded grooves and the electric heating plates 6 are distributed in a ring array.
[0040] In this embodiment, the electric heating plate 6 is provided to heat dry the kaolin inside the processing tank 1 .
[0041] Specifically, one side of the electric heating plate 6 is electrically connected to a temperature controller 10 , and the temperature controller 10 is fixedly installed on the top of the surface of the processing tank 1 .
[0042] In this embodiment, the temperature controller 10 is provided to control the heating temperature of the electric heating plate 6 .
[0043] Specifically, a dehumidification net 11 is fixedly disposed on one side of the top surface of the cover plate 2 , and the cover plate 2 is threadedly connected to the processing tank 1 .
[0044] In this embodiment, the moisture removal net 11 is provided to remove moisture.
[0045] Specifically, a feed hopper 12 is fixedly provided on one side of the top surface of the feeding pipe 7 , and a support column is fixedly provided on one side of the bottom surface of the feeding pipe 7 , and one end of the support column is fixedly connected to the processing tank 1 .
[0046] In this embodiment, the feed hopper 12 is provided to play the role of feeding kaolin.
[0047] Specifically, fixing plates are fixedly provided on both sides of the bottom surface of the processing tank 1 , and threaded holes are provided on both sides of the top surface of the fixing plates, and fixing screws are passed through the internal threads of the threaded holes.
[0048] In this embodiment, the fixing sheet is provided to fix the processing tank 1 .
[0049] Specifically, a mounting hole is provided on one side of the surface of the rock wool insulation sleeve 901 and the polystyrene insulation sleeve 902 , and a mounting groove is provided on one side of the surface of the rock wool insulation sleeve 901 and the polystyrene insulation sleeve 902 .
[0050] In this embodiment, the installation holes and the installation grooves are provided to facilitate the installation of the feeding tube 7 and the temperature controller 10 .
[0051] The model of the temperature controller 10 is: Shanghai Peiyin fcd3000. The above parameters and models can be selected according to actual conditions.
[0052] In the utility model, the working steps of the device are as follows:
[0053] Step 1: Put kaolin through the feed hopper 12, and the B servo motor 801 drives the feed auger 802 to rotate, and the feed auger 802 transports the kaolin into the processing tank 1, which is convenient for loading and improves the processing efficiency;
[0054] Step 2: Connect an external power source to make the electric heating plate 6 generate heat to dry the kaolin in the processing tank 1. The A servo motor 301 drives the A bevel gear 302 to rotate, and then drives the B bevel gear 303 to rotate. The stirring rod 4 and the tank wall scraper 5 rotate accordingly. The stirring rod 4 allows the kaolin to be fully and evenly heated while mixing the materials, ensuring the drying effect. The tank wall scraper 5 scrapes off the kaolin attached to the inner wall of the processing tank 1 to prevent condensation on the tank wall. The moisture removal net 11 discharges moisture generated by drying.
[0055] The third step: the rock wool insulation sleeve 901 and the polystyrene insulation sleeve 902 insulate the processing tank 1 to reduce heat loss and save energy.
[0056] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by technical personnel in this field. Although the embodiments of the utility model have been shown and described, for ordinary technical personnel in this field, it can be understood that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A kaolin processing device with thermal drying, comprising a processing tank (1), characterized in that: Also includes: A cover plate (2) is arranged on the top surface of the processing tank (1), a rotating mechanism (3) is fixedly installed on the top surface of the cover plate (2), a stirring rod (4) is fixedly installed on the bottom of the rotating mechanism (3) passing through the cover plate (2), and a tank wall scraper (5) is fixedly installed on one end of the stirring rod (4); An embedding groove is arranged on the inner wall of the processing tank (1), and an electric heating plate (6) is fixedly arranged inside the embedding groove; A feeding pipe (7) is arranged on one side of the surface of the processing tank (1), a feeding mechanism (8) is fixedly installed inside the feeding pipe (7), and the feeding mechanism (8) comprises a B servo motor (801) and a feeding auger rod (802), the B servo motor (801) is fixedly installed on one side inside the feeding pipe (7), and one end of the feeding auger rod (802) is fixedly arranged with the output end of the B servo motor (801); A heat-insulating component (9) is arranged on the surface of a processing tank (1), wherein the heat-insulating component (9) comprises a rock wool heat-insulating sleeve (901) and a polystyrene heat-insulating sleeve (902); the rock wool heat-insulating sleeve (901) is arranged on the surface of the processing tank (1), and the surface of the rock wool heat-insulating sleeve (901) is provided with a polystyrene heat-insulating sleeve (902).
2. The kaolin processing device with thermal drying according to claim 1, characterized in that: The rotating mechanism (3) comprises an A servo motor (301) fixedly mounted on the top surface of the cover plate (2), an A bevel gear (302) fixedly mounted on the output end of the A servo motor (301), and a B bevel gear (303) meshing with one side of the A bevel gear (302).
3. The kaolin processing device with thermal drying according to claim 1, characterized in that: The number of the embedding grooves and the electric heating plates (6) is four groups, and the four groups of the embedding grooves and the electric heating plates (6) are distributed in a ring array.
4. The kaolin processing device with thermal drying according to claim 1, characterized in that: One side of the electric heating plate (6) is electrically connected to a temperature controller (10), and the temperature controller (10) is fixedly mounted on the top of the surface of the processing tank (1).
5. The kaolin processing device with thermal drying according to claim 1, characterized in that: A dehumidification net (11) is fixedly arranged on one side of the top surface of the cover plate (2), and the cover plate (2) is threadedly connected to the processing tank (1).
6. The kaolin processing device with thermal drying according to claim 1, characterized in that: A feed hopper (12) is fixedly provided on one side of the top surface of the feeding pipe (7), and a support column is fixedly provided on one side of the bottom surface of the feeding pipe (7), and one end of the support column is fixedly connected to the processing tank (1).
7. The kaolin processing device with thermal drying according to claim 1, characterized in that: Fixing plates are fixedly arranged on both sides of the bottom surface of the processing tank (1), threaded holes are arranged on both sides of the top surface of the fixing plate, and fixing screws are passed through the internal threads of the threaded holes.
8. The kaolin processing device with thermal drying according to claim 1, characterized in that: One side of the surface of the rock wool insulation sleeve (901) and the polystyrene insulation sleeve (902) is provided with a mounting hole, and one side of the surface of the rock wool insulation sleeve (901) and the polystyrene insulation sleeve (902) is provided with a mounting groove.