Automatic batching device for compound fertilizer production

By designing an automatic batching device for compound fertilizer production, and using the combination of multiple silos and loading conveyor belts, the problem of poor continuity of main materials in the prior art is solved, and a more efficient and simpler production process is achieved.

CN222789069UActive Publication Date: 2025-04-25XINJIANG MINFU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421464821.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the existing composite fertilizer production, the main material batching device has poor continuity, complex control, and inconvenient manual weighting and addition of synergists.

Method used

An automatic batching device for the production of composite fertilizers was designed, using multiple silos and feed conveyor belts. Through the bonding of the discharge square pipe and the feed conveyor belt, the continuous feeding of materials is realized, and the preliminary mixing of the mix conveyor belt is combined with the initial mixing of the mix conveyor belt.

Benefits of technology

It realizes continuous and scientific ingredients of the main ingredients, improves production efficiency, simplifies operating mode, and reduces dust pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic batching device for compound fertilizer production, which comprises a mixing conveyer belt, a plurality of stock bins and a feeding conveyer belt arranged below each stock bin, the bottom of each stock bin is provided with a discharging square pipe, the bottom end of each discharging square pipe is open and is attached to the belt surface of the feeding conveyer belt, and the feeding conveyer belt is arranged below each stock bin. A discharging door opening is formed in the side wall, located in the output direction of the feeding conveying belt, of the discharging square pipe, and materials are continuously brought out from the bottom of the discharging square pipe along with conveying of the feeding conveying belt. The output end of each feeding conveying belt extends to the position above the mixing conveying belt. The automatic batching device for compound fertilizer production has the advantages of scientific design, better batching continuity, simpler operation mode and high production efficiency.
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Description

Technical Field

[0001] The utility model relates to a fertilizer production device, in particular to an automatic batching device for compound fertilizer production. Background Art

[0002] When producing compound fertilizer, various elements need to be mixed together, including high content of nitrogen, phosphorus and potassium elements, as well as low content of synergists. Since the content of the two elements is too different, in the traditional large-scale production of compound fertilizer, various main ingredients are generally weighed continuously by a batching device, dropped into a mixing conveyor belt for preliminary mixing, and then transported by the mixing conveyor belt into a stirring system for uniform mixing. The synergist is added in an amount calculated based on the mixing amount of the stirring system at one time, and is directly added to the stirring system after manual weighing.

[0003] The existing main material batching device is to set a weighing bin under the silo, first put the material in the silo into the weighing bin for weighing, and when the set weight is reached, the silo is closed and the weighing bin is opened, and the material is sent to the mixing conveyor belt for weighing. Through the cyclic opening and closing of the two, the continuous weighing of the main material is realized. This structure has the following main disadvantages: (1) The weighing bin needs to reach the set weight before it can be opened, and there is a time interval in between, which has poor continuity; (2) When discharging the material, the silo and the weighing bin need to cooperate well, and the transmission of the mixing conveyor belt also needs to cooperate well with the interval opening of the weighing bin, which makes the control more complicated.

[0004] In order to solve the above problems, people have been seeking an ideal technical solution. Summary of the invention

[0005] The utility model aims to address the deficiencies of the prior art and thus provide an automatic batching device for compound fertilizer production which has scientific design, better batching continuity, simpler operation mode and high production efficiency.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an automatic batching device for compound fertilizer production, comprising a mixing conveyor belt, a plurality of silos and a loading conveyor belt arranged below each of the silos, a discharge square tube is arranged at the bottom of each of the silos, the bottom end of the discharge square tube is open and fits with the belt surface of the loading conveyor belt, the discharge square tube is provided with a discharge door hole on the side wall located in the output direction of the loading conveyor belt, and the material is continuously brought out from the bottom of the discharge square tube as the loading conveyor belt transmits; the output end of each of the loading conveyor belts extends to above the mixing conveyor belt.

[0007] Based on the above, it also includes an upper platform, a lower platform and a high platform arranged on the lower platform. The feed port on the top of each silo is fixed on the upper platform. Multiple silos are arranged in a row horizontally. Each loading conveyor belt is longitudinally arranged on the high platform, and the mixing conveyor belt is horizontally placed in front of the high platform.

[0008] Based on the above, each output end of the loading conveyor belt is equipped with a dust cover and a material guide inclined plate, the dust cover is covered on the outside of the output end of the loading conveyor belt, the material guide inclined plate is located directly below the output end of the loading conveyor belt, and the bottom end of the dust cover and the bottom end of the material guide inclined plate are arranged close to the mixing conveyor belt.

[0009] Based on the above, the feeding conveyor belt is specifically a skirt conveyor belt, and a smooth plastic film is attached to the belt surface of the feeding conveyor belt; the mixing conveyor belt is specifically a concave belt conveyor.

[0010] Based on the above, a protective net is installed in the feed port of each silo.

[0011] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the utility model fits the bottom end of the discharging square tube with the belt surface of the feeding conveyor belt. When the feeding conveyor belt is transmitting, the material can be continuously brought out from the bottom end of the discharging square tube and the discharging door opening under the action of the material's own gravity and friction. As long as the transmission speed is adjusted, continuous feeding to the mixing conveyor belt can be achieved, and various main materials are preliminarily mixed on the mixing conveyor belt. The utility model has the advantages of scientific design, better batching continuity, simpler operation mode and high production efficiency.

[0012] Furthermore, by providing the upper platform, the lower platform and the high platform, the layout of the entire device is made more neat and reasonable, and the operational convenience and safety are improved.

[0013] Furthermore, by providing the dust cover and the material guide inclined plate, on the one hand, the speed at which the material falls onto the mixing conveyor belt can be slowed down, and on the other hand, dust pollution can be reduced.

[0014] Furthermore, the feeding conveyor belt adopts a skirt conveyor belt, which can prevent materials from falling from the side, and the smooth plastic film can protect the belt surface of the feeding conveyor belt from being easily worn; the mixing conveyor belt adopts a concave belt conveyor, which can drive various main materials to gather in the middle for initial mixing; by setting the protective net, workers or tools can be prevented from falling into the silo to ensure safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a side structural schematic diagram of an automatic batching device for compound fertilizer production in the utility model.

[0016] Figure 2 It is a schematic diagram of the installation structure of each silo and the feeding conveyor belt in the utility model.

[0017] Figure 3 It is a top view of the material bin in the utility model.

[0018] In the figure: 1. Mixing conveyor belt; 2. Silo; 3. Loading conveyor belt; 4. Discharge square pipe; 5. Discharge door; 6. Upper platform; 7. Lower platform; 8. High platform; 9. Dust cover; 10. Material guide inclined plate; 11. Protective net; 21. Feed inlet. DETAILED DESCRIPTION

[0019] The technical solution of the utility model is further described in detail below through specific implementation methods.

[0020] like Figure 1-3 As shown, an automatic batching device for compound fertilizer production includes a mixing conveyor belt 1, eight silos 2 and a feeding conveyor belt 3 arranged below each of the silos 2, a discharge square pipe 4 is arranged at the bottom of each of the silos 2, the bottom end of the discharge square pipe 4 is open and fits with the belt surface of the feeding conveyor belt 3, and the discharge square pipe 4 is provided with a discharge door hole 5 on the side wall located in the output direction of the feeding conveyor belt 3. With the transmission of the feeding conveyor belt 3, the material is continuously brought out from the bottom of the discharge square pipe 4; the output end of each of the feeding conveyor belts 3 extends to the top of the mixing conveyor belt 1.

[0021] Working principle:

[0022] According to the ratio, one main material is respectively put into the eight silos 2, and the conveying speed of each feeding conveyor belt 3 is adjusted; the mixing conveyor belt 1 and each feeding conveyor belt 3 are started. When the feeding conveyor belt 3 is transported, under the action of the material's own gravity and friction, the main material is continuously brought out from the bottom end of the discharge square tube 4 and the discharge door 5, so as to realize continuous feeding to the mixing conveyor belt 1. As the mixing conveyor belt 1 is conveyed, various main materials are preliminarily mixed on the mixing conveyor belt 1.

[0023] In order to make the equipment layout neat and reasonable, the automatic batching device for compound fertilizer production also includes an upper platform 6, a lower platform 7 and a high platform 8 arranged on the lower platform 7. The feed port 21 at the top of each silo 2 is fixed on the upper platform 6, and the eight silos 2 are arranged in a row horizontally. Each feeding conveyor belt 3 is longitudinally arranged on the high platform 8, and the mixing conveyor belt 1 is horizontally placed in front of the high platform 8.

[0024] In order to reduce dust pollution, a dust cover 9 and a guide ramp 10 are installed at the output end of each feeding conveyor belt 3. The dust cover 9 covers the outside of the output end of the feeding conveyor belt 3, and the guide ramp 10 is located directly below the output end of the feeding conveyor belt 3. The bottom ends of the dust cover 9 and the guide ramp 10 are arranged close to the mixing conveyor belt 1. When in use, the guide ramp 10 can slow down the speed at which the material falls onto the mixing conveyor belt 1, and the dust cover 9 can prevent dust from spreading outward.

[0025] In order to improve safety, a protective net 11 is installed in the feed port 21 of each silo 2 to prevent workers or tools from falling into the silo 2 .

[0026] In this embodiment, the loading conveyor belt 3 is specifically a skirt conveyor belt, which can prevent materials from falling from the side. A smooth plastic film is affixed to the belt surface of the loading conveyor belt 3 to protect the belt surface of the loading conveyor belt 3 from being easily worn; the mixing conveyor belt 1 is specifically a concave belt conveyor, which can drive various main materials to gather in the middle to facilitate initial mixing.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. An automatic batching device for compound fertilizer production, characterized in that: It includes a mixing conveyor belt, a plurality of silos, a feeding conveyor belt arranged below each of the silos, an upper platform, a lower platform and a high platform arranged on the lower platform. A discharging square pipe is arranged at the bottom of each silo. The bottom end of the discharging square pipe is open and fits with the belt surface of the feeding conveyor belt. The discharging square pipe is provided with a discharging door opening on the side wall located in the output direction of the feeding conveyor belt. With the transmission of the feeding conveyor belt, the material is continuously brought out from the bottom of the discharging square pipe; the output end of each feeding conveyor belt extends to above the mixing conveyor belt; the feeding port on the top of each silo is fixed on the upper platform, a plurality of silos are arranged in a row horizontally, each feeding conveyor belt is longitudinally arranged on the high platform, and the mixing conveyor belt is horizontally placed in front of the high platform.

2. The automatic batching device for compound fertilizer production according to claim 1, characterized in that: The output end of each loading conveyor belt is equipped with a dust cover and a material guide inclined plate, the dust cover is covered on the outside of the output end of the loading conveyor belt, the material guide inclined plate is located directly below the output end of the loading conveyor belt, and the bottom end of the dust cover and the bottom end of the material guide inclined plate are arranged close to the mixing conveyor belt.

3. The automatic batching device for compound fertilizer production according to claim 1 or 2, characterized in that: The feeding conveyor belt is specifically a skirt conveyor belt, and a smooth plastic film is attached to the belt surface of the feeding conveyor belt; the mixing conveyor belt is specifically a concave belt conveyor.

4. The automatic batching device for compound fertilizer production according to claim 3, characterized in that: A protective net is installed in the feed inlet of each silo.