Production equipment with filtering structure
By designing a slidable filter bottom plate and bottom plate adjustment mechanism in the silicone resin production equipment, the filtration of materials during discharge is realized, the quality problems caused by impurities and particulate matter in the existing equipment are solved, the product quality is improved and the production cost is reduced.
Patent Information
- Application Number
- CN202421789444.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing silicone resin production equipment will produce impurities and particulate matter during the production process, resulting in the product quality not meeting the standards, and additional filtering devices are required, which increases production costs.
A production equipment with a filter structure is designed, including a reactor, a stirring mechanism, a filter bottom plate and a bottom plate adjustment mechanism. By setting up a slidable filter bottom plate and bottom plate adjustment mechanism, the filter bottom plate is lifted upward when discharged, so that the material passes through the filter bottom plate and is discharged before discharge, thereby effectively removing impurities and particulate matter.
This equipment can effectively remove impurities and particles from the silicone resin, improve product quality, avoid the need to install additional filter devices, and reduce production costs.
Smart Images

Figure CN222789240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic silicon resin production, in particular to production equipment with a filtering structure. Background Art
[0002] Silicone resin is a synthetic resin with the characteristics of high temperature resistance, cold resistance, corrosion resistance, good electrical insulation and water resistance. It is used to make advanced insulating materials, waterproof materials, etc. When producing silicone resin, a reactor is required to synthesize the various materials. The finished silicone resin is an emulsion.
[0003] Publication number CN209890530U provides a silicone resin production device, which mainly includes a production reaction barrel and a water bath barrel. The bottom end of the production reaction barrel is provided with a discharge port, a rotating rod is installed inside the production reaction barrel, and a stirring rod is installed at the bottom end of the rotating rod. A connecting pipe is connected to the top side wall of the production reaction barrel, and a filling mechanism is installed at the end of the connecting pipe. The feed port at the top of the production reaction barrel is used to add materials when the production reaction barrel is not working, and the filling mechanism can add materials to the normally working production reaction barrel through the connecting pipe. The material is added to the connecting pipe from the filling valve port inside the filling mechanism, and then the piston rod is controlled by the hydraulic pump to push the piston head to add the material to the production reaction barrel; the produced silicone resin solution is discharged from the discharge port.
[0004] During the production process of silicone resin, due to the poor purity of raw materials, particles will appear in the produced silicone resin solution. The existing silicone resin production equipment will directly discharge the produced silicone resin solution through the discharge port after production is completed. The silicone resin solution contains impurity particles, which will cause the quality of the produced silicone resin to be substandard. It is necessary to set up a filtering device to filter and remove impurities, which increases the production cost of the silicone resin. Utility Model Content
[0005] The purpose of the utility model is to overcome the above-mentioned technical deficiencies and propose a production equipment with a filtering structure to solve the technical problem that the silicone resin solution produced by the existing silicone resin production equipment in the prior art contains impurity particles, which will cause the quality of the produced silicone resin to be substandard and require an additional filtering device to filter and remove impurities, thereby increasing the production cost of the silicone resin.
[0006] In order to achieve the above technical purpose, the utility model adopts the following technical solutions:
[0007] The utility model provides a production equipment with a filtering structure, comprising: a reactor, a stirring mechanism, a filtering bottom plate and a bottom plate adjusting mechanism, wherein a feeding pipe and a discharging pipe are respectively arranged at the top and the bottom of the reactor; a stirring end of the stirring mechanism is arranged in the reactor to stir the material inside the reactor; the filtering bottom plate is slidably arranged at the bottom of the reactor, and its outer surface is mutually matched with the inner surface of the bottom of the reactor; the bottom plate adjusting mechanism is connected to the filtering bottom plate, and is used for lifting the filtering bottom plate upwards to filter the material through the filtering bottom plate.
[0008] In some embodiments, the outer side of the filter bottom plate fits with the inner side wall of the reactor and can slide up and down along the inner side wall of the reactor.
[0009] In some embodiments, a downwardly sunken portion is provided in the middle of the filter bottom plate, and the filter bottom plate is a hemispherical structure. A drainage pipe is provided at the bottom of the filter bottom plate corresponding to the discharge pipe, and the drainage pipe is built into the discharge pipe, and its top passes through the filter bottom plate, and a valve is installed inside.
[0010] In some embodiments, the stirring mechanism includes a central axis, a plurality of stirring groups, a stirring motor and a scraper. The central axis is vertically arranged inside the reactor. The plurality of stirring groups are arranged in sequence around the circumference of the central axis. Each stirring group includes a stirring rod arranged along the length direction of the central axis and connected to the central axis. The stirring motor is connected to the central axis to drive the central axis and the plurality of stirring rods to rotate to stir the material. The scraper is fixed to the bottom end of the central axis. The scraper and the bottom of the reactor are spaced apart from each other. When the bottom surface of the scraper rotates around the central axis, it can form a scraping surface that matches the upper surface of the filter bottom plate.
[0011] In some embodiments, the bottom plate adjustment mechanism is provided with at least two, including an adjustment rod, a handle and a latch, the bottom end of the adjustment rod is fixedly connected to the filter bottom plate, the top end of the adjustment rod passes through the top of the reactor and is connected to the handle, the adjustment rod is provided with a plurality of positioning holes, the latch is movably inserted into the positioning holes, so as to be pressed against the top of the reactor under the gravity of the adjustment rod and the filter bottom plate. Each of the adjustment rods is provided with two positioning holes, and when the latch is connected to the positioning hole near the bottom on the top surface of the reactor, the bottom surface of the scraper is in contact with the top surface of the filter bottom plate.
[0012] In some embodiments, the production equipment with a filtering structure also includes a spray mechanism, which includes a spray head, and the spray head is installed on the top of the inner wall of the reactor through a mounting seat, and the water inlet of the spray head is connected to the water pump in the water tank through a water pipe.
[0013] Compared with the prior art, the production equipment with a filtering structure provided by the utility model, through the provided filtering bottom plate and the bottom plate adjusting mechanism, can utilize the bottom plate adjusting mechanism to pull the filtering bottom plate upwards when discharging materials, so that the filtering bottom plate is away from the bottom of the inner wall of the reactor. The materials inside the reactor can flow to the bottom of the reactor and be discharged from the discharge pipe only after being filtered through the filtering bottom plate. The impurity particles in the silicone resin can be effectively screened out, the quality of the produced silicone resin can be improved, and there is no need to set up an additional filtering device for filtering and removing impurities, which is beneficial to reducing production costs.
[0014] Screening is achieved by using a filter bottom plate that can slide inside the reactor, so that the filter area is large and will not be easily blocked, thereby ensuring the screening ability of the silicone resin. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of a production device with a filtering structure provided by an embodiment of the utility model;
[0016] Figure 2 It is a schematic diagram of the front cross-sectional structure of a production device with a filtering structure provided by an embodiment of the utility model;
[0017] Figure 3 It is a side cross-sectional structural schematic diagram of a production device with a filtering structure provided by an embodiment of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the filter bottom plate of the production equipment with the filter structure provided by the embodiment of the utility model when it is at the bottom of the reaction kettle;
[0019] Figure 5 It is a structural schematic diagram of a production device with a filtering structure provided by an embodiment of the utility model when the filtering bottom plate moves up to the contact scraper.
[0020] Explanation of the reference numerals: 1. Reactor; 11. Feed pipe; 12. Discharge pipe; 13. Filler connecting pipe; 2. Stirring mechanism; 21. Central axis; 22. Stirring rod; 23. Stirring motor; 24. Scraper; 3. Filter bottom plate; 31. Drain pipe; 32. Valve; 4. Bottom plate adjustment mechanism; 41. Adjusting rod; 411. Positioning hole; 42. Handle; 43. Latch; 5. Spraying mechanism; 51. Spray head; 52. Mounting seat. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0022] In order to solve the technical problem that the silicone resin solution produced by the existing silicone resin production equipment contains impurity particles, which will lead to the quality of the produced silicone resin not meeting the standards, and it is necessary to set up a filtering device for filtering and removing impurities, thereby increasing the production cost of the silicone resin, the utility model provides a production equipment with a filtering structure, which can effectively screen out the impurity particles in the silicone resin, improve the quality of the produced silicone resin, do not need to set up a filtering device for filtering and removing impurities, and is conducive to reducing production costs.
[0023] It should be noted that the production equipment with a filtering structure described in the utility model is used for but not limited to the production of silicone resins, etc. For the convenience of explanation, in the utility model, only the production equipment with a filtering structure applied to the production of silicone resins is used as an example for explanation. The principle of applying the production equipment with a filtering structure to the production of other types of substances is essentially the same as the principle applied to the production of silicone resins, and will not be elaborated here.
[0024] See also Figures 1 to 5 The production equipment with a filtering structure includes: a reactor 1, a stirring mechanism 2, a filtering bottom plate 3 and a bottom plate adjusting mechanism 4, wherein the top and bottom of the reactor 1 are respectively provided with a feeding pipe 11 and a discharging pipe 12; the stirring end of the stirring mechanism 2 is arranged in the reactor 1 to stir the material inside the reactor 1; the filtering bottom plate 3 is slidably arranged at the bottom of the reactor 1, and its outer surface is fitted with the inner surface of the bottom of the reactor; the bottom plate adjusting mechanism 4 is connected to the filtering bottom plate 3, and is used to pull the filtering bottom plate 3 upward to filter the material through the filtering bottom plate 3.
[0025] In the present device, the feeding and discharging of materials are realized by means of a feeding pipe 11 and a discharging pipe 12 respectively arranged at the top and the bottom of the reactor 1. The stirring end of the stirring mechanism 2 is arranged in the reactor 1, which can stir the materials inside the reactor 1 so that the produced materials are fully mixed to improve the production efficiency. At the same time, a sliding filtering bottom plate 3 is arranged at the bottom of the reactor 1. The outer surface of the filtering bottom plate 3 fits with the inner surface of the bottom of the reactor so that it can be fitted at the bottom of the reactor 1 and will not affect the material reaction during the production work. After the production is completed, when discharging the material, the bottom plate adjusting mechanism 4 can be used to pull the filtering bottom plate 3 upward to make the filtering bottom plate 3 away from the bottom of the inner wall of the reactor 1. The material inside the reactor 1 can flow to the bottom of the reactor 1 and be discharged from the discharging pipe 12 after being filtered through the filtering bottom plate 3, so that the impurity particles in the silicone resin can be effectively screened out.
[0026] It should be noted that, in the present embodiment, the filter bottom plate 3 is a mesh plate, and a stuffing connecting pipe 13 is also connected to the top of one side of the reactor 1, and a stuffing mechanism is installed at the end of the stuffing connecting pipe 13. The feed pipe 11 at the top of the reactor 1 is used to add materials when the reactor 1 is not working, and the stuffing mechanism is used to add materials to the reactor 1 that is working normally through the stuffing connecting pipe 13. The materials are added to the stuffing connecting pipe 13 from the stuffing valve port inside the stuffing mechanism, and then the piston rod is controlled by the hydraulic pump to push the piston head to add the materials into the reactor 1.
[0027] In order to realize the stirring function, in this embodiment, please refer to Figures 2 to 5 The stirring mechanism 2 includes a central axis 21, a plurality of stirring groups, a stirring motor 23 and a scraper 24. The central axis 21 is vertically arranged inside the reactor 1. The plurality of stirring groups are sequentially arranged around the circumference of the central axis 21. Each stirring group includes a stirring rod 22 arranged along the length direction of the central axis 21 and fixedly connected to the central axis 21. The stirring motor 23 is installed at the top center of the reactor 1, and the driving shaft at its bottom is fixedly connected to the central axis 21. When implemented, the stirring motor 23 can drive the central axis 21 to rotate, drive the plurality of stirring rods 22 to rotate around the central axis 21, and realize stirring of the material.
[0028] In order to prevent impurities from clogging the filter base 3 and affecting the normal discharge of the silicone resin, the scraper 24 is fixed to the bottom end of the central axis 21, and the bottom end of the central axis 21 is suspended in the reactor 1, so that the scraper 24 and the bottom of the reactor 1 are spaced apart from each other to reserve a gap for the filter base 3 to slide upward. After the filter base 3 is pulled upward and slid to a certain distance, the upper surface of the filter base 3 can be fitted with the bottom surface of the scraper 24. When the bottom surface of the scraper 24 rotates around the central axis 21, it can form a scraping surface matching the upper surface of the filter base 3, so that the scraper 24 can scrape on the upper surface of the filter base 3 to prevent the filtered impurities from clogging the filter base 3 or solidifying.
[0029] In this example, see Figure 4 and Figure 5 The outer side of the filter bottom plate 3 fits with the inner side wall of the reactor 1, and is closely attached to the inner side wall of the reactor 1, and can slide up and down along the inner side wall of the reactor 1, and the filter bottom plate 3 has high stability. In order to improve the filtering effect, a downwardly concave portion is provided in the middle of the filter bottom plate 3 to increase the filtering area.
[0030] In order to facilitate the discharge of impurities filtered on the filter bottom plate 3, in this embodiment, please refer to Figure 4 and Figure 5, a drainage pipe 31 is provided at the bottom of the filter bottom plate 3 corresponding to the discharge pipe 12, the top of the drainage pipe 31 penetrates the filter bottom plate 3, and a valve 32 is installed inside; when filtering and discharging, the valve 32 is closed, and after the organic silicone resin solution inside the reactor 1 is completely discharged, the valve 32 can be opened, and the impurities filtered on the filter bottom plate 3 will flow to the drainage pipe 31 in the recessed part, and the impurities will be discharged through the drainage pipe 31, and the impurities can also be discharged by stirring with the scraper 24, so as to discharge the impurities in time. When the reactor 1 is working normally, the filter bottom plate 3 is at the bottom of the reactor 1, and the drainage pipe 31 is built inside the discharge pipe 12.
[0031] Preferably, the filter bottom plate 3 is an elliptical hemispherical structure.
[0032] Of course, in other possible embodiments, the filter bottom plate 3 may also be a flat plate or a conical plate, etc.
[0033] In this example, see Figures 1 to 3 The bottom plate adjustment mechanism 4 is provided with two, which include an adjustment rod 41, a handle 42 and a latch 43. The two adjustment rods 41 are respectively arranged on both sides of the top of the filter bottom plate 3. The bottom end of the adjustment rod 41 will be fixedly connected to both sides of the top surface of the filter bottom plate 3, and its top end passes through the top of the reactor 1 and is connected to the handle 42. Each of the adjustment rods 41 is provided with two positioning holes 411, and the latch 43 is movably inserted in the positioning hole 411 to press against the top of the reactor 1 under the gravity of the adjustment rod 41 and the filter bottom plate 3. The positioning hole 411 near the bottom end of the adjusting rod 41 is mainly used to limit and fix the position of the filter bottom plate 3 when the filter bottom plate 3 moves up to contact the scraper 24. When the latch 43 is connected to the positioning hole 411 near the bottom on the top surface of the reactor 1, the bottom surface of the scraper 24 fits with the top surface of the filter bottom plate 3. The positioning hole 411 near the top end of the adjusting rod 41 mainly plays the role of positioning and placing the latch 43. The positioning hole 411 at the top end of the adjusting rod 41 is located at the top surface of the reactor 1, indicating that the filter bottom plate 3 is at the bottom position of the reactor 1, and the reactor 1 can carry out processing operations normally.
[0034] It should be noted that in other possible embodiments, the number of the bottom plate adjustment mechanism 4 and the positioning holes 411 is not limited thereto, and the bottom plate adjustment mechanism 4 can also electrically drive the filter bottom plate 3 to rise and fall, for example, by using a ball screw structure or a cylinder.
[0035] In order to improve the cleaning effect of impurities, in this embodiment, refer to Figures 1 to 5The production equipment with a filtering structure also includes a spray mechanism 5, which includes 2 to 5 spray heads 51. The spray heads 51 are installed on the top of the inner wall of the reactor 1 through a mounting seat 52, and the water inlet thereof is connected to the water pump in the water tank through a water pipe. The spray heads 51 can be used to rinse the inner wall of the reactor 1 and the filtering bottom plate 3, so as to facilitate cleaning of impurities remaining inside the reactor 1.
[0036] Working principle: During implementation, materials are added to the reactor 1 through the feed pipe 11. During the processing, the central shaft 21 and the stirring rod 22 can be driven to rotate by the stirring motor 23 to achieve stirring of the materials and make the materials mixed more evenly. During operation, materials can also be added to the reactor 1 through the filler connecting pipe 13. After the processing of the silicone resin solution is completed, the handle 42 can be used to pull the adjustment rod 41 upward to drive the filter bottom plate 3 to slide upward so that the top surface of the filter bottom plate 3 contacts the scraper 24, and then the latch 43 is inserted to The filter base plate 3 is positioned and fixed in the corresponding positioning hole 411. At this time, the discharge valve at the discharge pipe 12 can be opened to allow the silicone resin solution filtered by the filter base plate 3 to be discharged through the discharge pipe 12. After all the silicone resin solution is discharged, the nozzle 51 and the valve 32 are opened to flush the inner wall of the reactor 1 and the impurities on the filter base plate 3. The impurities can be discharged through the impurity discharge pipe 31 and the discharge pipe 12. After cleaning, the pin 43 is pulled out to reset the filter base plate 3 to the bottom of the reactor 1.
[0037] The utility model provides a filter bottom plate 3 and a bottom plate adjusting mechanism 4. When discharging materials, the filter bottom plate 3 can be pulled upward by the bottom plate adjusting mechanism 4 to keep the filter bottom plate 3 away from the bottom of the inner wall of the reactor 1. The materials inside the reactor 1 can flow to the bottom of the reactor 1 and be discharged from the discharge pipe 12 only after being filtered by the filter bottom plate 3. The impurity particles in the silicone resin can be effectively screened out, the quality of the produced silicone resin can be improved, and there is no need to set up an additional filtering device for filtering and removing impurities, which is beneficial to reducing production costs.
[0038] The utility model realizes screening by adopting a sliding filter bottom plate 3 inside the reaction kettle 1, so that the filter area is large and will not be easily blocked, thereby ensuring the screening ability of the organic silicon resin.
[0039] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. A production equipment with a filtering structure, characterized in that: include: A reactor, wherein a feed pipe and a discharge pipe are respectively arranged at the top and the bottom of the reactor; A stirring mechanism, wherein a stirring end of the stirring mechanism is disposed in the reactor to stir the material in the reactor; A filter bottom plate, the filter bottom plate is slidably arranged at the bottom of the reactor, and its outer surface is mutually matched with the inner surface of the bottom of the reactor; as well as, A bottom plate adjusting mechanism is connected to the filter bottom plate and is used to pull the filter bottom plate upwards to filter materials through the filter bottom plate.
2. The production equipment with a filtering structure according to claim 1, characterized in that: The outer side of the filtering bottom plate fits with the inner side wall of the reaction kettle and can slide up and down along the inner side wall of the reaction kettle.
3. The production equipment with a filtering structure according to claim 2, characterized in that: A downwardly recessed portion is provided in the middle of the filter bottom plate.
4. The production equipment with a filtering structure according to claim 3, characterized in that: The filtering bottom plate is a hemispherical structure.
5. The production equipment with a filtering structure according to claim 4, characterized in that: A drainage pipe is arranged at the bottom of the filter bottom plate and at a position corresponding to the discharge pipe. The drainage pipe is built inside the discharge pipe, and the top of the drainage pipe passes through the filter bottom plate, and a valve is installed inside the drainage pipe.
6. The production equipment with a filtering structure according to claim 1, characterized in that: The stirring mechanism includes a central axis, a plurality of stirring groups and a stirring motor. The central axis is vertically arranged inside the reactor. The plurality of stirring groups are arranged in sequence around the circumference of the central axis. Each stirring group includes a stirring rod arranged along the length direction of the central axis and connected to the central axis. The stirring motor is connected to the central axis and is used to drive the central axis and the plurality of stirring rods to rotate to stir the material.
7. The production equipment with a filtering structure according to claim 6, characterized in that: The stirring mechanism also includes a scraper, which is fixed to the bottom end of the central axis. The scraper and the bottom of the reactor are spaced apart from each other, and the bottom surface of the scraper can form a scraping surface matching the upper surface of the filter bottom plate when rotating around the central axis.
8. The production equipment with a filtering structure according to claim 7, characterized in that: The bottom plate adjustment mechanism is provided with at least two, which include an adjustment rod, a handle and a latch. The bottom end of the adjustment rod is fixedly connected to the filter bottom plate, and the top end thereof passes through the top of the reactor and is connected to the handle. The adjustment rod is provided with a plurality of positioning holes, and the latch is movably inserted into the positioning holes so as to be pressed against the top of the reactor under the action of the gravity of the adjustment rod and the filter bottom plate.
9. The production equipment with a filtering structure according to claim 8, characterized in that: Each of the adjusting rods is provided with two positioning holes. When the latch is connected to the positioning holes near the bottom on the top surface of the reactor, the bottom surface of the scraper is fitted with the top surface of the filtering bottom plate.
10. The production equipment with a filtering structure according to claim 1, characterized in that: The production equipment with a filtering structure also includes a spray mechanism, which includes a spray head. The spray head is installed on the top of the inner wall of the reactor through a mounting seat, and the water inlet of the spray head is connected to the water pump in the water tank through a water pipe.
Citation Information
Patent Citations
Organic silicon resin production equipment
CN209890530U