Coating precipitation prevention coating machine for processing insulating protective film for power battery

By designing the coating mechanism, transmission mechanism and turning mechanism in the coating machine, and stirring and mixing the coating evenly, the coating precipitation problem is solved, and the product quality of the insulating protective film and the efficiency of the coating machine are improved.

CN222789571UActive Publication Date: 2025-04-25ZHEJIANG RENFENG TECH CO LTD
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Patent Information

Application Number
CN202420919364.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-25
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the processing of power battery insulating protective film, the coating is prone to precipitation in the storage tank due to long-term unused, affecting the product quality.

Method used

A coating machine including a coating mechanism, a transmission mechanism and agitation mechanism is designed. Through the combination of a rodless cylinder, a cross arm, a sprayer and a storage tank, the agitation and uniform mixing of the coating is achieved to prevent precipitation.

Benefits of technology

It effectively prevents the precipitation of the coating when it is not used for a long time, ensures the product quality of the insulating protective film, and improves the flexibility and efficiency of the coating machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating equipment, in particular to a coating precipitation prevention coating machine for processing an insulating protective film for a power battery. The coating device comprises a coating table, a plurality of supporting table columns are evenly distributed and fixed to the bottom of the coating table, a coating mechanism is assembled on the top of the coating table, a conveying mechanism is assembled on the inner side of the coating mechanism, and the coating mechanism comprises a rodless air cylinder, a cross arm, a coating machine and a storage tank. By means of the structural design of the coating mechanism, the conveying mechanism and the stirring mechanism, the device can stir coating in the storage tank conveniently in the spraying process of the spraying machine, the situation that the coating precipitates due to long-time coating operation is prevented, the product quality is prevented from being affected when insulating protective films are produced and processed, and the production efficiency is improved. The flexibility of the device is improved, and through the structural design of the auxiliary mechanism, the device can perform secondary stirring on the coating when the rotary concave surface disc rotates, so that the coating raw materials are mixed more uniformly.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating equipment, in particular to a coating machine for preventing coating precipitation for processing insulating protective films for power batteries. Background Art

[0002] The insulating protective film is a thin film material that has excellent electrical insulation properties to ensure that current will not leak or short-circuit through it. In high-frequency insulation applications, the requirements for insulating protective films are more stringent. In addition to requiring high resistivity and breakdown field strength, the material is also required to have low dielectric loss to reduce energy loss in high-frequency electric fields and ensure circuit stability and efficiency.

[0003] At present, coating machines and coatings play an important role in the processing and production of power battery insulation protective film. As a key equipment, the coating machine is responsible for evenly coating the coating on the surface of the insulation protective film. The selection of coating is also crucial. It needs to be compatible with the insulation protective film material and be able to form a uniform and dense protective layer;

[0004] For example, a coating mechanism of a coating machine with a publication (announcement) number of CN216094504U comprises a box body and a coating mechanism, the coating mechanism is arranged on the inner left side of the box body, the coating mechanism comprises a support frame, a mounting part, an adjusting roller and a coating roller, two support frames are arranged, an adjusting slot is penetrated at the inner upper end of the support frame, a first motor is arranged at the inner upper end of the adjusting slot, a motor shaft extends from the lower end of the first motor and a lead screw is fixedly connected to one end of the motor shaft, a moving block is penetrated by the lead screw, the moving block is threadedly connected to the lead screw, a buffer slot is arranged at the inner lower end of the support frame, telescopic rods are fixedly connected on both sides of the inner lower end of the buffer slot, a spring is arranged on the side of one end of the telescopic rod, and a support block is fixedly connected to the upper end of the telescopic rod;

[0005] In summary, it can be seen that the following technical problems exist in the prior art: Although the above-mentioned prior art can realize the coating process of the insulating protective film during use, during processing, since the coating is usually temporarily stored in a storage tank, once the coating machine is operated for a long time, the coating in the storage tank is prone to precipitation, thereby affecting the product quality during the production and processing of the insulating protective film. For this reason, we propose a coating machine that prevents coating precipitation for processing insulating protective film for power batteries. Utility Model Content

[0006] The purpose of the utility model is to provide a coating machine for preventing coating precipitation for processing insulating protective film for power batteries, so as to solve the problems raised in the above-mentioned background technology.

[0007] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0008] A coating machine for preventing coating precipitation for processing insulating protective film for power batteries comprises a coating table, a plurality of supporting columns are evenly fixed on the bottom of the coating table, a coating mechanism is installed on the top of the coating table, a transmission mechanism is installed on the inner side of the coating mechanism, the coating mechanism comprises a rodless cylinder, a cross arm, a sprayer and a storage tank, cylinder guide rails are fixed on both sides of the coating table, a rodless cylinder is arranged on the inner side of the cylinder guide rails, a cross arm is fixed between the two rodless cylinders, a sprayer is fixed on the top of the cross arm, a storage tank is fixed on the top of one of the rodless cylinders, the input end of the sprayer is assembled and connected with the storage tank, and a feeding port is fixed on the outer side of the storage tank.

[0009] Preferably, the transmission mechanism includes a pump, a feed pipe and a discharge pipe. The pump is fixed on one side of the storage tank, the feed pipe is fixed to the input end of the pump, one end of the feed pipe is fixed to the discharge port at the bottom of the storage tank, the discharge pipe is fixed to the output end of the pump, and the end of the discharge pipe away from the pump is fixed to the input end of the sprayer.

[0010] Preferably, a stirring mechanism is installed on the inner side of the storage tank, and the stirring mechanism is used to stir the coating raw material.

[0011] Preferably, the stirring mechanism includes a mounting bracket, a driving motor, a first gear, a force transmission gear ring, an inner rotating rod and a stirring bracket, the mounting bracket is fixed to the outside of the storage tank, the driving motor is fixed to the top of the mounting bracket, the output end of the driving motor passes through the mounting bracket and is fixed with a first gear, the outer side of the first gear is meshingly connected with a force transmission gear ring, the force transmission gear ring is rotatably connected to the top of the storage tank, both ends of the bottom of the force transmission gear ring are equipped with inner rotating rods, and a plurality of stirring brackets are evenly fixed to the outer side of the inner rotating rod.

[0012] Preferably, a rotating concave disk is fixed to the bottom of the force transmission gear ring, the rotating concave disk is rotatably connected to the inner side of the storage tank, and the inner rotating rods are assembled and connected to the rotating concave disk.

[0013] Preferably, an auxiliary mechanism is installed on the inner side of the rotating concave disk, and the auxiliary mechanism is used to assist the stirring mechanism in stirring the coating raw material.

[0014] Preferably, the auxiliary mechanism includes a force-applying motor, a second gear, a top gear plate, a rotating sleeve rod and a bottom gear plate. Vertical plates are fixed at both ends of the inner bottom of the rotating concave disk, a force-applying motor is fixed on one side of the vertical plate, the output end of the force-applying motor passes through the vertical plate and is fixed with a second gear, the top of the second gear is meshed and connected with a top gear plate, the top gear plates are located below the first gear, the bottom of the top gear plate is fixed to the top of the inner rotating rod, the outer side of the inner rotating rod is rotatably connected with a rotating sleeve rod, the rotating sleeve rod is rotatably connected to the rotating concave disk through a bearing, the outer side of the rotating sleeve rod is fixed with a bottom gear plate, the bottom gear plate is meshed and connected with the second gear, and a plurality of stirring brackets are evenly fixed on the outer side of the rotating sleeve rod.

[0015] It can be seen without a doubt that the above-mentioned technical solution of the present application can definitely solve the technical problem to be solved by the present application.

[0016] At the same time, through the above technical solutions, the utility model has at least the following beneficial effects:

[0017] 1. The utility model uses the structural design of the coating mechanism, the transmission mechanism and the stirring mechanism to facilitate the device to stir the paint in the storage tank during the spraying process of the sprayer, thereby preventing the paint from precipitating due to long-term coating operations, avoiding affecting the product quality during the production and processing of the insulating protective film, and improving the flexibility of the device.

[0018] 2. The utility model adopts the structural design of the auxiliary mechanism so that the device can perform secondary stirring on the paint when the rotating concave disk rotates, so that the paint raw materials are mixed more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the cutaway structure of the storage tank of the utility model;

[0022] Figure 3 It is a schematic diagram of the cutaway structure of the rotating concave disk of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] In the figure: 1. coating table; 2. rodless cylinder; 3. cross arm; 4. sprayer; 5. storage tank; 6. pump; 7. feed pipe; 8. discharge pipe; 9. mounting bracket; 10. drive motor; 11. first gear; 12. force transmission gear ring; 13. inner rotating rod; 14. stirring bracket; 15. rotating concave disk; 16. force motor; 17. second gear; 18. top gear disk; 19. rotating sleeve rod; 20. bottom gear disk. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] Example 1

[0027] Reference Figure 1-2 A coating machine for preventing coating precipitation for processing insulating protective film for power batteries comprises a coating platform 1, a plurality of supporting columns are evenly fixed on the bottom of the coating platform 1, a coating mechanism is installed on the top of the coating platform 1, a transmission mechanism is installed on the inner side of the coating mechanism, the coating mechanism comprises a rodless cylinder 2, a cross arm 3, a sprayer 4 and a storage tank 5, cylinder guide rails are fixed on both sides of the coating platform 1, a rodless cylinder 2 is arranged on the inner side of the cylinder guide rails, a cross arm 3 is fixed between the two rodless cylinders 2, a sprayer 4 is fixed on the top of the cross arm 3, a storage tank 5 is fixed on the top of one of the rodless cylinders 2, an input end of the sprayer 4 is assembled and connected with the storage tank 5, and a feeding port is fixed on the outer side of the storage tank 5.

[0028] The transmission mechanism includes a pump 6, a feed pipe 7 and a discharge pipe 8. The pump 6 is fixed on one side of the storage tank 5, the feed pipe 7 is fixed to the input end of the pump 6, one end of the feed pipe 7 is fixed to the discharge port at the bottom of the storage tank 5, the discharge pipe 8 is fixed to the output end of the pump 6, and the end of the discharge pipe 8 away from the pump 6 is fixed to the input end of the sprayer 4. Through the arrangement of the pump 6, the feed pipe 7 and the discharge pipe 8, it is convenient to increase the paint in the storage tank 5 to improve the flow efficiency, and it is convenient to supply paint to the sprayer 4.

[0029] The inner side of the storage tank 5 is equipped with a stirring mechanism, which is used to stir the coating raw material.

[0030] The stirring mechanism includes a mounting bracket 9, a driving motor 10, a first gear 11, a force transmission gear ring 12, an inner rotating rod 13 and a stirring bracket 14. The mounting bracket 9 is fixed to the outside of the storage tank 5, and the driving motor 10 is fixed to the top of the mounting bracket 9. The output end of the driving motor 10 passes through the mounting bracket 9 and is fixed with a first gear 11. The outer side of the first gear 11 is meshed and connected with the force transmission gear ring 12. The force transmission gear ring 12 is rotatably connected to the top of the storage tank 5. Both ends of the bottom of the force transmission gear ring 12 are equipped with inner rotating rods 13, and multiple stirring brackets 14 are evenly fixed on the outer side of the inner rotating rod 13. When the driving motor 10 is started, the output end of the driving motor 10 drives the first gear 11 to mesh with the force transmission gear ring 12 to rotate, so that the inner rotating rod 13 and the stirring bracket 14 can rotate synchronously to stir the coating raw materials.

[0031] A rotating concave disk 15 is fixed to the bottom of the force transmission gear ring 12, and the rotating concave disk 15 is rotatably connected to the inner side of the storage tank 5. The inner rotating rods 13 are assembled and connected to the rotating concave disk 15. Through the setting of the rotating concave disk 15, when the force transmission gear ring 12 rotates, the storage tank 5 can be rotated along the top of the storage tank 5.

[0032] Example 2

[0033] Embodiment 1 is further optimized, specifically, as Figure 3 As shown, an auxiliary mechanism is installed inside the rotating concave disk 15, and the auxiliary mechanism is used to assist the stirring mechanism in stirring the coating raw material.

[0034] The auxiliary mechanism includes a force-applying motor 16, a second gear 17, a top toothed disc 18, a rotating sleeve rod 19 and a bottom toothed disc 20. Vertical plates are fixed to both ends of the inner bottom of the rotating concave disc 15, and a force-applying motor 16 is fixed to one side of the vertical plate. The output end of the force-applying motor 16 passes through the vertical plate and is fixed with a second gear 17. The top of the second gear 17 is meshed and connected with the top toothed disc 18. The top toothed disc 18 is located below the first gear 11. The bottom of the top toothed disc 18 is fixed to the top of the inner rotating rod 13. The outer side of the inner rotating rod 13 is rotatably connected with the rotating sleeve rod 19. The rotating sleeve rod 19 rotates with the rotating concave disc 15 through a bearing. The outer side of the rotating sleeve rod 19 is fixed with a bottom toothed disk 20, which is meshed and connected with the second gear 17. The outer side of the rotating sleeve rod 19 is also evenly fixed with a plurality of stirring brackets 14. When the driving motor 10 and the force motor 16 are started, the rotating concave disk 15 is rotated, and the output end of the force motor 16 drives the second gear 17 to rotate, so that the inner rotating rod 13 and the rotating sleeve rod 19 can rotate coaxially and in opposite directions, and the inner rotating rod 13 and the rotating sleeve rod 19 also rotate synchronously with the rotating concave disk 15, so that the stirring bracket 14 can fully stir the coating raw materials, thereby making the coating raw materials mixed more evenly.

[0035] From the above, we can know that:

[0036] The utility model is aimed at the technical problem that the existing technology can realize the coating process of the insulating protective film during use, but during processing, since the coating is usually temporarily stored in the storage tank, once the coating machine is processed for a long time, the coating in the storage tank is prone to precipitation, thereby affecting the product quality when producing and processing the insulating protective film; the technical solutions of the above embodiments are adopted. At the same time, the implementation process of the above technical solutions is:

[0037] During use, first, add a proper amount of coating raw materials into the storage tank 5 through the feeding port, then start the driving motor 10 and the force motor 16, so that the output end of the driving motor 10 drives the first gear 11 to engage the force transmission gear ring 12 to rotate, because the force transmission gear ring 12 is fixed to the rotating concave disk 15, the rotating concave disk 15 can drive the inner rotating rod 13 and the stirring bracket 14 to rotate synchronously, and the coating raw materials are turned over and stirred. At the same time, the output end of the force motor 16 drives the second gear 17 to rotate, because the second gear 17 is engaged and connected with the top toothed disk 18 and the bottom toothed disk 20, the top toothed disk 18 is fixed to the inner rotating rod 13, the bottom toothed disk 20 is fixed to the rotating sleeve rod 19, and the rotating sleeve rod 19 is rotatably connected to the inner rotating rod 13, so the inner rotating rod 13 and the rotating sleeve rod 19 can be coaxially rotated in the opposite directions, so as to achieve re-stirring of the coating raw materials, improve the stirring efficiency, and make the coating raw materials mixed more evenly;

[0038] Then start the pump 6 and the sprayer 4. The input end of the pump 6 transfers the paint in the storage tank 5 to the discharge pipe 8 through the feed pipe 7. Finally, the discharge pipe 8 supplies the paint to the sprayer 4, so that the sprayer 4 can coat the insulating protective film on the coating table 1.

[0039] Through the above configuration, the present application can certainly solve the above technical problems and achieve the following technical effects:

[0040] 1. The utility model adopts the structural design of the coating mechanism, the transmission mechanism and the stirring mechanism, so that the device can easily stir the coating in the storage tank 5 during the spraying process of the sprayer 4, thereby preventing the coating from precipitating due to long-term coating operations, avoiding affecting the product quality during the production and processing of the insulating protective film, and improving the flexibility of the device.

[0041] 2. The utility model adopts the structural design of the auxiliary mechanism so that the device can perform secondary stirring on the paint when the rotating concave disk 15 rotates, so that the paint raw materials are mixed more evenly.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. A coating machine for preventing coating precipitation for processing insulating protective film for power batteries, characterized in that: The coating platform (1) comprises a coating table (1), wherein a plurality of supporting columns are evenly distributed and fixed at the bottom of the coating table (1), a coating mechanism is installed at the top of the coating table (1), a transmission mechanism is installed on the inner side of the coating mechanism, the coating mechanism comprises a rodless cylinder (2), a cross arm (3), a sprayer (4) and a storage tank (5), cylinder guide rails are fixed on both sides of the coating table (1), a rodless cylinder (2) is arranged on the inner side of the cylinder guide rails, a cross arm (3) is fixed between two rodless cylinders (2), a sprayer (4) is fixed on the top of the cross arm (3), a storage tank (5) is fixed on the top of one of the rodless cylinders (2), an input end of the sprayer (4) is connected to the storage tank (5), a feeding port is fixed on the outer side of the storage tank (5), a stirring mechanism is installed on the inner side of the storage tank (5), the stirring mechanism is used to stir the coating raw materials, and the stirring mechanism comprises a mounting bracket (9), A driving motor (10), a first gear (11), a force transmission gear ring (12), an inner rotating rod (13) and a stirring bracket (14); a mounting bracket (9) is fixed on the outer side of the storage tank (5); a driving motor (10) is fixed on the top of the mounting bracket (9); an output end of the driving motor (10) passes through the mounting bracket (9) and is fixed with a first gear (11); a force transmission gear ring (12) is meshedly connected on the outer side of the first gear (11); the force transmission gear ring (12) is rotatably connected to the top of the storage tank (5); inner rotating rods (13) are installed at both ends of the bottom of the force transmission gear ring (12); a plurality of stirring brackets (14) are evenly fixed on the outer side of the inner rotating rod (13); a rotating concave disk (15) is fixed on the bottom of the force transmission gear ring (12); the rotating concave disk (15) is rotatably connected to the inner side of the storage tank (5); and the inner rotating rods (13) are assembled and connected to the rotating concave disk (15).

2. The coating machine for preventing coating deposition for processing insulating protective film for power battery according to claim 1, characterized in that: The transmission mechanism comprises a pump (6), a feed pipe (7) and a discharge pipe (8); the pump (6) is fixed on one side of the storage tank (5); the feed pipe (7) is fixed to the input end of the pump (6); one end of the feed pipe (7) is fixed to the discharge port at the bottom of the storage tank (5); the discharge pipe (8) is fixed to the output end of the pump (6); the end of the discharge pipe (8) away from the pump (6) is fixed to the input end of the sprayer (4).

3. The coating machine for preventing coating deposition for processing insulating protective film for power battery according to claim 1, characterized in that: An auxiliary mechanism is installed inside the rotating concave disk (15), and the auxiliary mechanism is used to assist the stirring mechanism in stirring the coating raw material.

4. The coating machine for preventing coating deposition for processing insulating protective film for power battery according to claim 3, characterized in that: The auxiliary mechanism comprises a force-applying motor (16), a second gear (17), a top toothed disc (18), a rotating sleeve rod (19) and a bottom toothed disc (20); vertical plates are fixed at both ends of the inner bottom of the rotating concave disc (15); a force-applying motor (16) is fixed on one side of the vertical plate; the output end of the force-applying motor (16) passes through the vertical plate and is fixed with a second gear (17); the top of the second gear (17) is meshedly connected with a top toothed disc (18); the top toothed disc (18) is located on the first gear (11), the bottom of the top toothed disc (18) is fixed to the top of the inner rotating rod (13), the outer side of the inner rotating rod (13) is rotatably connected to a rotating sleeve rod (19), the rotating sleeve rod (19) is rotatably connected to the rotating concave disc (15) through a bearing, the outer side of the rotating sleeve rod (19) is fixed to a bottom toothed disc (20), the bottom toothed disc (20) is meshedly connected to the second gear (17), and the outer side of the rotating sleeve rod (19) is also evenly fixed with a plurality of stirring brackets (14).

Citation Information

Patent Citations

  • Coating mechanism of coating machine

    CN216094504U