Fastener selecting optical machine
By introducing a double selection process and a gun treatment mechanism into the fastener selection optical machine, the problem of bad products caused by single angle selection is solved, and efficient, precise selection of fasteners and effective treatment of bad products are achieved.
Patent Information
- Application Number
- CN202421436506.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-23
AI Technical Summary
Existing fastener selection optical machines can only be selected from a single angle, resulting in the production of fasteners with multiple adverse problems.
A fastener selection optical machine is designed, adopting a double selection process, the bottom and length of the fastener are detected by the first and second cameras, and the defective products are blown into different cutting boxes by using the first and second spray guns, respectively, for processing.
The double detection and processing of fasteners is realized, which effectively reduces the generation of bad products, improves production efficiency, and facilitates the classification and rework of bad products.
Smart Images
Figure CN222789874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fastener production and processing, in particular to an optical machine for selecting fasteners. Background Art
[0002] The selection of fasteners is very important in the manufacturing and assembly process because it directly affects the stability, performance and life of the product. However, in most projects, fasteners are produced by manual selection and viewing, or using molds. During the selection process, long-term viewing of objects may cause inevitable damage to workers' eyesight. When molds are used for production, too many fasteners may cause production delays or reduce production efficiency. Therefore, the use of optical selection machines can greatly reduce human intervention during use, reduce labor and improve production efficiency, and can produce more accurately and effectively select defective products.
[0003] However, most optical machines for selecting fasteners may only be able to select from a single angle during use because there are no multiple selection processes, which inevitably leads to the problem of multiple defective products in the fasteners produced. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an optical machine for selecting fasteners, aiming to improve the problem that there are no multiple selection processes, which results in selection at only a single angle, and thus the fasteners produced still inevitably have a variety of defective products.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A fastener picking optical machine comprises a body, a motor is fixedly connected to the inside of the body, a picking tray is fixedly connected to the output end of the motor, a transverse plate is fixedly connected to the inner wall of the body, a first connecting rod is fixedly connected to the inner wall of the body, a carrier tray is fixedly connected to the lower surface of the first connecting rod, a second connecting rod is fixedly connected to the upper surface of the carrier tray, a first spray gun is fixedly connected to the outer wall of the second connecting rod, a lighting lamp is fixedly connected to the outer wall of the second connecting rod, a second spray gun is fixedly connected to the upper surface of the carrier tray, a first material discharge box is fixedly connected to the upper surface of the transverse plate, a second camera is fixedly connected to the outer wall of the first material discharge box, the first camera is fixedly connected to the upper surface of the transverse plate, and the second material discharge box is fixedly connected to the upper surface of the transverse plate, and a protective component is provided on the outer wall of the body.
[0007] Preferably, the protective component includes a door frame, the outer wall of the door frame is fixedly connected to the outer wall of the body, the inner wall of the door frame is slidably connected to a door panel, the outer wall of the door panel is fixedly connected to a pull rod, and the outer wall of the pull rod is fixedly connected to a protective pad.
[0008] Preferably, a second material discharge trough is provided inside the transverse plate, and the outer wall of the second camera is fixedly connected to the inner wall of the second material discharge trough.
[0009] Preferably, a first material discharge trough is provided inside the transverse plate, and an outer wall of the second material discharge box is fixedly connected to an inner wall of the first material discharge trough.
[0010] Preferably, a first collecting vehicle is disposed below the first material discharge chute, and wheels are fixedly connected to the lower surface of the first collecting vehicle.
[0011] Preferably, the outer wall of the wheel is rotatably connected to the inner wall of the body, and the outer wall of the first collecting vehicle is fixedly connected with a push handle.
[0012] Preferably, a second collecting vehicle is provided below the second material discharge chute, and a hinge is fixedly connected to the outer wall of the machine body.
[0013] Preferably, the outer wall of the hinge is fixedly connected with a baffle, and the outer wall of the baffle is slidably connected to the inner wall of the body.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, when the fasteners produced are conveyed by the picking tray, the first camera is used to observe whether the bottom is qualified. When the bottom is unqualified, the first spray gun on the second connecting rod is activated to blow the fasteners into the interior of the second feeding box for processing, so as to achieve the effect of automatically picking out defective products.
[0016] 2. In the utility model, the second camera is used to detect whether the length of the fastener is qualified during use. If the length is unqualified, the second spray gun will blow the fastener into the interior of the first material box for processing. During use, a double selection effect is achieved, and defective products are effectively processed.
[0017] 3. In the utility model, when defective products enter the second material box and the first material box, they will fall into the first collection vehicle or the second collection vehicle below for collection, which is convenient for reworking the defective products. The separated defective products can be classified more quickly during the processing process, and the defective parts of the products can be more accurately identified for reworking. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1A three-dimensional diagram of an optical machine for selecting fasteners proposed in the utility model;
[0019] Figure 2 A schematic diagram of a carrier plate of a fastener selection optical machine proposed in the utility model;
[0020] Figure 3 This is a schematic diagram of a first collecting vehicle of a fastener selection optical machine proposed in the utility model.
[0021] Legend:
[0022] 1. Machine body; 2. Motor; 3. Material picking tray; 4. First connecting rod; 5. Carrier tray; 6. Horizontal plate; 7. Second connecting rod; 8. First spray gun; 9. Lighting lamp; 10. First camera; 11. Second spray gun; 12. Second camera; 13. First material box; 14. Second material box; 15. Door frame; 16. Door panel; 17. Pull rod; 18. Protection pad; 19. First material chute; 20. First collection cart; 21. Push handle; 22. Second material chute; 23. Wheels; 24. Second collection cart; 25. Baffle; 26. Hinge. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-2 The utility model provides an embodiment: a fastener picking optical machine, including a machine body 1, a motor 2 is fixedly connected to the inside of the machine body 1, a picking plate 3 is fixedly connected to the output end of the motor 2, a cross plate 6 is fixedly connected to the inner wall of the machine body 1, a first connecting rod 4 is fixedly connected to the inner wall of the machine body 1, a carrier plate 5 is fixedly connected to the lower surface of the first connecting rod 4, a second connecting rod 7 is fixedly connected to the upper surface of the carrier plate 5, a first spray gun 8 is fixedly connected to the outer wall of the second connecting rod 7, a lighting lamp 9 is fixedly connected to the outer wall of the second connecting rod 7, and the upper surface of the carrier plate 5 is fixedly connected to A second spray gun 11 is connected, a first material box 13 is fixedly connected to the upper surface of the horizontal plate 6, a second camera 12 is fixedly connected to the outer wall of the first material box 13, a first camera 10 is fixedly connected to the upper surface of the horizontal plate 6, a second material box 14 is fixedly connected to the upper surface of the horizontal plate 6, and a protective component is arranged on the outer wall of the machine body 1; the protective component includes a door frame 15, an outer wall of the door frame 15 is fixedly connected to the outer wall of the machine body 1, a door panel 16 is slidably connected to the inner wall of the door frame 15, a pull rod 17 is fixedly connected to the outer wall of the door panel 16, and a protective pad 18 is fixedly connected to the outer wall of the pull rod 17;
[0025] Specifically, the motor 2 drives the picking tray 3 to rotate, and the picking tray 3 transports the fasteners. When the fasteners come to the lower surface of the second connecting rod 7, the first camera 10 takes a photo for identification. When a qualified product is found, the fastener will pass. When a defective product appears, the first spray gun 8 blows the fastener into the second feed box 14. The second camera 12 can detect the appearance length of the fastener. When a defective product appears, the second spray gun 11 blows the defective product into the first feed box 13. During use, not only the effect of multiple detection and identification is achieved, but also the effect of separately processing the defective products is achieved. During use, the protective pad 18 can prevent the generation of static electricity when the pull rod 17 is pulled.
[0026] Reference Figure 2 A second material discharge chute 22 is provided inside the horizontal plate 6, and an outer wall of the second camera 12 is fixedly connected to an inner wall of the second material discharge chute 22; a first material discharge chute 19 is provided inside the horizontal plate 6, and an outer wall of the second material discharge box 14 is fixedly connected to an inner wall of the first material discharge chute 19; a first collecting vehicle 20 is provided below the first material discharge chute 19, and a wheel 23 is fixedly connected to the lower surface of the first collecting vehicle 20; an outer wall of the wheel 23 is rotatably connected to an inner wall of the machine body 1, and a push handle 21 is fixedly connected to an outer wall of the first collecting vehicle 20;
[0027] Specifically, the defective products can be dropped into the first collection vehicle 20 or the second collection vehicle 24 below for storage through the first discharge chute 19 and the second discharge chute 22. During use, different defective products can be stored separately, providing a more convenient identification effect during rework.
[0028] Reference Figure 3 A second collecting vehicle 24 is provided below the second material discharge chute 22, and a hinge 26 is fixedly connected to the outer wall of the machine body 1; a baffle 25 is fixedly connected to the outer wall of the hinge 26, and the outer wall of the baffle 25 is slidably connected to the inner wall of the machine body 1;
[0029] Specifically, the second discharge chute 22 and the second collection vehicle 24 can separate defective products for processing, and the hinge 26 and the baffle 25 can prevent objects or foreign matter from entering the interior of the body 1 during long-term storage.
[0030] Working principle: When the device is needed, the motor 2 drives the material picking tray 3 to rotate during use, and the material picking tray 3 transports the fasteners. When the fasteners come to the lower surface of the second connecting rod 7, the first camera 10 takes photos for identification. When qualified products are found, the fasteners pass through. When defective products appear, the first spray gun 8 blows the fasteners into the second material box 14. During use, the lighting lamp 9 can provide better light for the first camera 10 when taking photos to identify the products. During use, the second camera 12 can detect the appearance length of the fasteners. When defective products appear, The defective products are blown into the first material box 13 through the second spray gun 11 and fall down. During use, not only the effect of multiple detection and identification is achieved, but also the effect of separate treatment of the defective products is achieved. During use, the first connecting rod 4 and the carrier plate 5 can provide better support for the second spray gun 11 and the second connecting rod 7, and during use, it can be prevented that the conveying process of the product by the picking plate 3 is not affected. During use, the defective products can be dropped into the first collection vehicle 20 or the second collection vehicle 24 below for storage through the first material trough 19 and the second material trough 22. During use, the defective products can be pulled out of the first collection vehicle 20 or the second collection vehicle 24. The movable push handle 21 can pull the first collecting cart 20 out of the interior of the machine body 1 by rotating the wheel 23. During use, the interior of the machine body 1 is sealed by the hinge 26 and the second collecting cart 24. During use, the baffle 25 can be closed when the internal items are not needed to prevent dust from entering during use, or liquid from entering and damaging the internal structure. During use, when the door panel 16 slides on the inner wall of the door frame 15, the production area can be sealed. During use, foreign objects on the outer wall of the machine body 1 or human behavior can be prevented from damaging the internal structure, effectively protecting the mechanical parts and reducing Low maintenance times. During use, the pull rod 17 and the protection pad 18 can prevent static electricity from being generated when the pull rod 17 is pulled. During use, the device not only provides better light for the first camera 10 through the lighting lamp 9, but also blows the fasteners into the first blanking box 13 for processing through the second spray gun 11 when the length is unqualified. During use, a double selection effect is achieved, and defective products are effectively processed. Defective products can be classified more quickly during processing, and defective parts of products can be more accurately identified for rework.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An optical machine for selecting fasteners, comprising a machine body (1), characterized in that: The interior of the machine body (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a material picking plate (3), the inner wall of the machine body (1) is fixedly connected to a transverse plate (6), the inner wall of the machine body (1) is fixedly connected to a first connecting rod (4), the lower surface of the first connecting rod (4) is fixedly connected to a carrier plate (5), the upper surface of the carrier plate (5) is fixedly connected to a second connecting rod (7), the outer wall of the second connecting rod (7) is fixedly connected to a first spray gun (8), and the second The outer wall of the connecting rod (7) is fixedly connected to a lighting lamp (9), the upper surface of the carrier plate (5) is fixedly connected to a second spray gun (11), the upper surface of the transverse plate (6) is fixedly connected to a first material discharge box (13), the outer wall of the first material discharge box (13) is fixedly connected to a second camera (12), the upper surface of the transverse plate (6) is fixedly connected to a first camera (10), the upper surface of the transverse plate (6) is fixedly connected to a second material discharge box (14), and the outer wall of the body (1) is provided with a protective component.
2. The optical machine for selecting fasteners according to claim 1, characterized in that: The protective component comprises a door frame (15), the outer wall of the door frame (15) is fixedly connected to the outer wall of the machine body (1), the inner wall of the door frame (15) is slidably connected to a door panel (16), the outer wall of the door panel (16) is fixedly connected to a pull rod (17), and the outer wall of the pull rod (17) is fixedly connected to a protective pad (18).
3. The optical machine for selecting fasteners according to claim 2, characterized in that: A second material discharge trough (22) is provided inside the transverse plate (6), and the outer wall of the second camera (12) is fixedly connected to the inner wall of the second material discharge trough (22).
4. The optical machine for selecting fasteners according to claim 3, characterized in that: A first material discharge trough (19) is provided inside the transverse plate (6), and an outer wall of the second material discharge box (14) is fixedly connected to an inner wall of the first material discharge trough (19).
5. The optical machine for selecting fasteners according to claim 4, characterized in that: A first collecting vehicle (20) is disposed below the first material discharge chute (19), and a wheel (23) is fixedly connected to the lower surface of the first collecting vehicle (20).
6. The optical machine for selecting fasteners according to claim 5, characterized in that: The outer wall of the wheel (23) is rotatably connected to the inner wall of the body (1), and the outer wall of the first collection vehicle (20) is fixedly connected to a push handle (21).
7. The optical machine for selecting fasteners according to claim 6, characterized in that: A second collecting vehicle (24) is provided below the second material discharge chute (22), and a hinge (26) is fixedly connected to the outer wall of the machine body (1).
8. The optical machine for selecting fasteners according to claim 7, characterized in that: The outer wall of the hinge (26) is fixedly connected to a baffle (25), and the outer wall of the baffle (25) is slidably connected to the inner wall of the machine body (1).