Aluminum material surface cleaning equipment

By designing the liquid removal mechanism of aluminum surface cleaning equipment, the problem of residual liquid affecting processing after oil removal of aluminum surface is solved, and effective scraping and adapting to the cleaning effect of multi-thickness aluminum is achieved.

CN222789926UActive Publication Date: 2025-04-25GUANGDONG SHENGKAI METAL IND CO LTD
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Patent Information

Application Number
CN202421513824.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During aluminum processing, if the residual alkali or acid liquid after the oil removal of the aluminum surface is not cleaned in time, it will cause corrosion of the device structure and affect subsequent processing operations.

Method used

An aluminum surface cleaning equipment is designed, including an oil removal mechanism and a cleaning mechanism, both of which are equipped with a liquid removal mechanism. The liquid removal mechanism consists of a fixed scraper, a screw, a limiting rod and a sliding scraper. Through the cooperation of these components, the oil removal liquid and residual water on the surface of the aluminum can be effectively scraped off.

Benefits of technology

It effectively avoids the influence of residual liquid on the surface of aluminum on subsequent processing, extends the service life of the device structure, and is suitable for aluminum of various thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of aluminum material processing, in particular to an aluminum material surface cleaning device which comprises a bottom frame, a loading mechanism installed at the upper end of the bottom frame, a deoiling mechanism installed in the middle of the loading mechanism, a cleaning mechanism installed at one end of the deoiling mechanism and a liquid removing mechanism used for removing liquid on the surface of an aluminum material. When the device works, the deoiled aluminum product penetrates through the position between the fixed scraper and the sliding scraper corresponding to the deoiling mechanism, so that the fixed scraper and the sliding scraper scrape off deoiling liquid remaining on the surface of the aluminum product, and after the surface of the aluminum product is cleaned by the cleaning mechanism, the aluminum product can penetrate through the position between the fixed scraper and the sliding scraper corresponding to the cleaning mechanism, so that the aluminum product is cleaned. Therefore, residual water on the surface of the aluminum material is scraped off by the fixed scraping plate and the sliding scraping plate, subsequent processing is prevented from being influenced by residual liquid on the surface of the cleaned aluminum material, and the fixed scraping plate and the sliding scraping plate can straighten upwarped parts on the edge of the aluminum material.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum material processing, in particular to aluminum material surface cleaning equipment. Background Art

[0002] Aluminum is a silvery white light metal. It is ductile. The product is usually made into rods, sheets, foils, powders, strips and wires. In humid air, it can form an oxide film to prevent metal corrosion. When processing aluminum, it is usually processed into aluminum coils for easy transportation and storage. Before processing aluminum coils, the surface of the aluminum is usually degreased and cleaned to avoid oil stains or other impurities on the surface of the aluminum that affect subsequent processing.

[0003] When degreasing the surface of aluminum, alkali solution, acid solution and other liquids are generally used. However, alkali solution and acid solution are corrosive to a certain extent. Therefore, after degreasing and removing impurities from the aluminum surface, if the alkali solution or acid solution on the surface of the aluminum is not cleaned, it is easy for the transported aluminum to contact the surface of the device, resulting in some structures in the device being corroded to a certain extent after long-term use. Moreover, if these alkali solution and acid solution are not cleaned in time, it is easy to affect the subsequent processing operations. Utility Model Content

[0004] The purpose of the utility model is to provide an aluminum surface cleaning device in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] An aluminum surface cleaning device comprises a base frame, a loading mechanism is installed on the upper end of the base frame, a degreasing mechanism is installed in the middle of the loading mechanism, a cleaning mechanism is installed at one end of the degreasing mechanism, and also comprises a liquid removal mechanism for removing liquid from the surface of the aluminum;

[0007] Two groups of liquid removal mechanisms are provided, and one end of the degreasing mechanism and the cleaning mechanism are both equipped with a liquid removal mechanism. The liquid removal mechanism includes a fixed scraper, the rear end of the fixed scraper is rotatably connected to a screw rod, the front end of the fixed scraper is fixed with a limiting rod, a sliding scraper is provided between the screw rod and the limiting rod, the sliding scraper is threadedly connected to the screw rod, and the sliding scraper is slidably connected to the limiting rod.

[0008] Preferably: in the liquid removal mechanism installed on the oil removal mechanism, ceramic strips with rounded corners are provided at the corresponding ends of the fixed scraper and the sliding scraper.

[0009] Preferably: in the liquid removal mechanism installed on the cleaning mechanism, rubber strips are provided at corresponding ends of the fixed scraper and the sliding scraper.

[0010] Preferably: the loading mechanism includes an upper extension frame, which is fixed to the upper end of the base frame, one end of the upper extension frame is rotatably connected to a loading roller, a traction rod A is fixed to the upper end in the middle of the upper extension frame, the other end of the upper extension frame is rotatably connected to a winding roller, a motor is installed at the input end of the winding roller, two electric push rods are fixed to the upper end of the base frame near the front, and the two electric push rods are respectively located directly below the loading roller and the front end of the winding roller, blocks are fixed to the upper ends of the two electric push rods, and an aluminum coil is installed around the loading roller.

[0011] Preferably: the de-oiling mechanism includes a liquid storage frame, which is fixed at the upper end of the base frame near one side, and a traction roller is rotatably connected inside the liquid storage frame. Two upper extension plates are fixed to the upper end of the liquid storage frame, and the liquid removal mechanism installed on the de-oiling mechanism is located between the two upper extension plates, and the two ends of the fixed scraper in the liquid removal mechanism are respectively fixed to the two upper extension plates.

[0012] Preferably: the cleaning mechanism includes a water collecting tank, which is fixed at the upper end of the base frame near the other side, and two rotating pipes are rotatably connected in the middle of the water collecting tank, and cleaning cotton brush wheels are fixed to the periphery of the two rotating pipes. The rotating pipes are provided with multiple small holes for water flow, and a connecting pipe is installed at the front end of the rotating pipes. A traction rod B is fixed to the bottom of the water collecting tank, and the liquid removal mechanism installed on the cleaning mechanism is located on the side of the water collecting tank near the upper end, and the fixed scraper of the liquid removal mechanism is fixed to the water collecting tank.

[0013] The beneficial effects compared with the prior art are as follows:

[0014] When the device is in operation, the deoiled aluminum material is passed through the fixed scraper and the sliding scraper corresponding to the deoiling mechanism, so that the fixed scraper and the sliding scraper scrape off the deoiling liquid remaining on the surface of the aluminum material; after the surface of the aluminum material is cleaned by the cleaning mechanism, the aluminum material is passed through the fixed scraper and the sliding scraper corresponding to the cleaning mechanism, so that the fixed scraper and the sliding scraper scrape off the residual water on the surface of the aluminum material, thereby avoiding that the liquid remaining on the surface of the aluminum material after cleaning affects the subsequent processing, and the fixed scraper and the sliding scraper can also straighten the raised edge of the aluminum material; through the threaded connection between the sliding scraper and the screw and the sliding connection between the sliding scraper and the limit rod, the distance between the sliding scraper and the fixed scraper can be adjusted after the screw is rotated, so that it can be suitable for aluminum materials of various thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1It is a structural schematic diagram of an aluminum surface cleaning device described in the utility model;

[0017] Figure 2 It is a structural schematic diagram of a loading mechanism of an aluminum surface cleaning device described in the utility model;

[0018] Figure 3 It is a structural schematic diagram of a degreasing mechanism and a cleaning mechanism of an aluminum surface cleaning device described in the utility model;

[0019] Figure 4 It is a structural schematic diagram of a liquid removal mechanism of an aluminum surface cleaning device described in the utility model.

[0020] The following are the descriptions of the reference numerals:

[0021] 1. Base frame; 11. Ground frame; 12. Fixing bolts; 2. Upper extension frame; 21. Loading roller; 22. Traction rod A; 23. Winding roller; 24. Motor; 25. Electric push rod; 26. Stop block; 27. Aluminum coil; 3. Liquid storage frame; 31. Traction roller; 32. Upper extension plate; 33. Water collecting tank; 34. Rotating pipe; 35. Cleaning cotton brush wheel; 36. Traction rod B; 4. Fixed scraper; 41. Screw; 42. Limit rod; 43. Sliding scraper. DETAILED DESCRIPTION

[0022] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0024] The utility model is further described below in conjunction with the accompanying drawings:

[0025] like Figure 1-Figure 4 As shown, an aluminum surface cleaning device includes a base frame 1, a loading mechanism is installed on the upper end of the base frame 1, an oil removal mechanism is installed in the middle of the loading mechanism, a cleaning mechanism is installed at one end of the oil removal mechanism, and also includes a liquid removal mechanism for removing liquid from the surface of the aluminum.

[0026] Two ground-contacting frames 11 are fixed at the lower end of the base frame 1 , and a plurality of fixing bolts 12 are arranged in the middle of the ground-contacting frames 11 ; the device can be fixed to a suitable position by the fixing bolts 12 .

[0027] The loading mechanism includes an upper extension frame 2, which is fixed on the upper end of the base frame 1. One end of the upper extension frame 2 is rotatably connected to a loading roller 21, a traction rod A22 is fixed to the upper middle end of the upper extension frame 2, and the other end of the upper extension frame 2 is rotatably connected to a winding roller 23. A motor 24 is installed at the input end of the winding roller 23. Two electric push rods 25 are fixed to the upper front end of the base frame 1, and the two electric push rods 25 are respectively located directly below the front ends of the loading roller 21 and the winding roller 23. A stop block 26 is fixed to the upper ends of the two electric push rods 25, and an aluminum coil 27 is installed on the periphery of the loading roller 21; the stop block 26 is driven to rise by the electric push rod 25, so that the stop block 26 is against the loading roller 21 or the winding roller 23, thereby supporting the loading roller 21 and the winding roller 23 to prevent the aluminum coil from being too heavy and causing damage to the device.

[0028] The degreasing mechanism includes a liquid storage frame 3, which is fixed to the upper end of the base frame 1 near one side. A traction roller 31 is rotatably connected inside the liquid storage frame 3. Two upper extension plates 32 are fixed to the upper end of the liquid storage frame 3. The degreasing mechanism installed on the degreasing mechanism is located between the two upper extension plates 32. By passing one end of the aluminum coil that has been pulled out around the bottom of the traction roller 31, the passing aluminum material can pass through the degreasing liquid in the liquid storage frame 3.

[0029] The cleaning mechanism includes a water collecting tank 33, which is fixed at the upper end of the base frame 1 near the other side. Two rotating pipes 34 are rotatably connected in the middle of the water collecting tank 33. Cleaning cotton brush wheels 35 are fixed on the periphery of the two rotating pipes 34. The rotating pipes 34 are provided with a plurality of small holes for water to pass through, and a connecting pipe is installed at the front end of the rotating pipe 34. A traction rod B36 is fixed to the bottom of the water collecting tank 33. The liquid removal mechanism installed on the cleaning mechanism is located on the side of the water collecting tank 33 near the upper end; the water injection equipment is connected to the connecting pipe at the front end of the two rotating pipes 34 and the water injection equipment is started, and the aluminum material after degreasing and deliquidation passes through between the two cleaning cotton brush wheels 35, so that the cleaning cotton brush wheels 35 can clean the surface of the aluminum material.

[0030] Two groups of liquid removal mechanisms are provided, and one end of the degreasing mechanism and the cleaning mechanism are both equipped with liquid removal mechanisms, the liquid removal mechanisms include fixed scrapers 4, both ends of the fixed scrapers 4 of the liquid removal mechanism on the degreasing mechanism are respectively fixed to two upper extension plates 32, the fixed scrapers 4 of the liquid removal mechanism on the cleaning mechanism are fixed to the water collecting tank 33, the rear end of the fixed scrapers 4 is rotatably connected with a screw rod 41, the front end of the fixed scrapers 4 is fixed with a limiting rod 42, a sliding scraper 43 is provided between the screw rod 41 and the limiting rod 42, the sliding scraper 43 is threadedly connected to the screw rod 41, and the sliding scraper 43 is slidably connected to the limiting rod 42, in the liquid removal mechanism installed on the degreasing mechanism, the corresponding ends of the fixed scrapers 4 and the sliding scrapers 43 are both provided with rounded ceramic strips, and in the liquid removal mechanism installed on the cleaning mechanism, the corresponding ends of the fixed scrapers 4 and the sliding scrapers 43 are provided with rubber strips; when the device is in operation, The deoiled aluminum passes through the fixed scraper 4 and the sliding scraper 43 corresponding to the deoiling mechanism, so that the fixed scraper 4 and the sliding scraper 43 scrape off the deoiling liquid remaining on the surface of the aluminum. After the surface of the aluminum is cleaned by the cleaning mechanism, the aluminum can pass through the fixed scraper 4 and the sliding scraper 43 corresponding to the cleaning mechanism, so that the fixed scraper 4 and the sliding scraper 43 scrape off the residual water on the surface of the aluminum. In this way, it is avoided that the liquid remaining on the surface of the aluminum after cleaning will affect the subsequent processing. In this way, the fixed scraper 4 and the sliding scraper 43 can also straighten the raised edge of the aluminum. Through the threaded connection between the sliding scraper 43 and the screw 41 and the sliding connection between the sliding scraper 43 and the limit rod 42, when the screw 41 is rotated, the distance between the sliding scraper 43 and the fixed scraper 4 can be adjusted, so that it can be suitable for aluminum of various thicknesses.

[0031] Working principle: Before the device is operated, the screw 41 is rotated according to the thickness of the aluminum coil 27. Through the threaded connection between the sliding scraper 43 and the screw 41 and the sliding connection between the sliding scraper 43 and the limit rod 42, the distance between the sliding scraper 43 and the fixed scraper 4 can be adjusted after the screw 41 is rotated. Then, the degreasing liquid is poured into the liquid storage frame 3, and the water injection structure is connected to the pipe connector at the front end of the two rotating pipes 34 and water injection is started. After the preparation work is completed, the motor 24 is started, and the motor 24 drives the winding roller 23 to rotate slowly, so as to wind the aluminum coil 27. At the same time, the aluminum can pass through the degreasing liquid in the liquid storage frame 3, which can be used to remove the oil from the aluminum. The aluminum material surface is degreased, and the degreased aluminum material passes through the fixed scraper 4 and the sliding scraper 43 of the corresponding degreasing mechanism, so that the fixed scraper 4 and the sliding scraper 43 scrape off the degreasing liquid remaining on the aluminum material surface, and the aluminum material after degreasing and liquid removal passes between the two cleaning cotton brush wheels 35, so that the cleaning cotton brush wheels 35 can clean the aluminum material surface. After the aluminum material surface is cleaned by the cleaning mechanism, the aluminum material can be passed between the fixed scraper 4 and the sliding scraper 43 corresponding to the cleaning mechanism, so that the fixed scraper 4 and the sliding scraper 43 scrape off the residual water on the aluminum material surface, thereby avoiding that the residual liquid on the surface of the aluminum material after cleaning will affect the subsequent processing.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An aluminum surface cleaning device, comprising a base frame (1), a loading mechanism is installed at the upper end of the base frame (1), a degreasing mechanism is installed in the middle of the loading mechanism, and a cleaning mechanism is installed at one end of the degreasing mechanism, characterized in that: Also included is a liquid removal mechanism for removing liquid from the surface of the aluminum material; Two groups of liquid removal mechanisms are provided. One end of the degreasing mechanism and the cleaning mechanism are both equipped with a liquid removal mechanism. The liquid removal mechanism comprises a fixed scraper (4). The rear end of the fixed scraper (4) is rotatably connected to a screw rod (41). The front end of the fixed scraper (4) is fixed with a limiting rod (42). A sliding scraper (43) is provided between the screw rod (41) and the limiting rod (42). The sliding scraper (43) is threadedly connected to the screw rod (41). The sliding scraper (43) is slidably connected to the limiting rod (42).

2. The aluminum surface cleaning device according to claim 1 is characterized in that: In the liquid removal mechanism installed on the oil removal mechanism, the corresponding ends of the fixed scraper (4) and the sliding scraper (43) are both provided with ceramic strips with rounded corners.

3. The aluminum surface cleaning device according to claim 1, characterized in that: In the liquid removal mechanism installed on the cleaning mechanism, rubber strips are arranged at the corresponding ends of the fixed scraper (4) and the sliding scraper (43).

4. The aluminum surface cleaning device according to claim 1, characterized in that: The loading mechanism comprises an upper extension frame (2), the upper extension frame (2) being fixed to the upper end of the base frame (1), one end of the upper extension frame (2) being rotatably connected to a loading roller (21), a traction rod A (22) being fixed to the middle upper end of the upper extension frame (2), the other end of the upper extension frame (2) being rotatably connected to a winding roller (23), an input end of the winding roller (23) being equipped with a motor (24), two electric push rods (25) being fixed to the upper end of the base frame (1) near the front, and the two electric push rods (25) being respectively located directly below the front ends of the loading roller (21) and the winding roller (23), abutment blocks (26) being fixed to the upper ends of the two electric push rods (25), and an aluminum material roll (27) being installed on the periphery of the loading roller (21).

5. The aluminum surface cleaning device according to claim 1, characterized in that: The de-oiling mechanism comprises a liquid storage frame (3), the liquid storage frame (3) being fixed to the upper end of the base frame (1) near one side, a traction roller (31) being rotatably connected inside the liquid storage frame (3), two upper extension plates (32) being fixed to the upper end of the liquid storage frame (3), the de-oiling mechanism installed on the de-oiling mechanism being located between the two upper extension plates (32), and the two ends of the fixed scraper (4) in the de-oiling mechanism being respectively fixed to the two upper extension plates (32).

6. The aluminum surface cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises a water collecting box (33), the water collecting box (33) being fixed at the upper end of the base frame (1) near the other side, two rotating pipes (34) being rotatably connected in the middle of the water collecting box (33), cleaning cotton brush wheels (35) being fixed on the periphery of the two rotating pipes (34), the rotating pipes (34) being provided with a plurality of small holes for water flow, and a connecting pipe connector being installed at the front end of the rotating pipes (34), a traction rod B (36) being fixed at the bottom of the water collecting box (33), and a liquid removal mechanism installed on the cleaning mechanism being located on one side of the water collecting box (33) near the upper end, and the fixed scraper (4) of the liquid removal mechanism being fixed to the water collecting box (33).

Citation Information

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