Multi-station shifting fork cleaning equipment
By designing the placement mechanism and spray mechanism in the fork cleaning equipment, the stacking problem during the fork cleaning process is solved, and the orderly and efficient cleaning of the forks is achieved.
Patent Information
- Application Number
- CN202420869565.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing fork cleaning equipment can easily lead to the fork stacking during the cleaning process, affecting the cleaning effect.
A multi-station fork cleaning equipment is designed, and the placement mechanism and the spraying mechanism are combined to drive the fork to rotate through the waterproof motor, and the uniformly rotating forks are sprayed through the spraying mechanism to avoid stacking of the forks.
The orderly cleaning of the forks is achieved, avoiding the stacking or offset of the forks during rotation, and improving the cleaning efficiency.
Smart Images

Figure CN222789947U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shift fork processing, in particular to multi-station shift fork cleaning equipment. Background Art
[0002] The shift fork is a component of the gearbox, mainly used for clutch shifting. It is a relatively important component in the automobile. After the fork blank is cast, its surface needs to be fine-machined. After the fine-machining is completed, the grease and residue on the surface of the fork need to be washed off, and a shift fork cleaning device needs to be used to clean the shift fork. For example, a double-sided cleaning device for shift fork production recorded in the patent announcement number CN 213162127U drives the shift fork to move and rotate through a rotating rod, and a spray block that penetrates the support box is connected to the bottom of the pressurized box. A nozzle is provided at the bottom of the spray block to facilitate the cleaning of the shift fork. Although the device can clean the shift fork, the rotating rod is used to drive the cleaning, which makes the rotation of the shift fork unstable, which easily leads to stacking of the shift fork and affects the orderly cleaning of the shift fork.
[0003] Based on this, a multi-station fork cleaning device is now provided to eliminate the disadvantages of the existing devices. Utility Model Content
[0004] The utility model aims to provide a multi-station fork cleaning device to solve the problem of fork stacking that is easily caused in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A multi-station fork cleaning device comprises a box body, a chamber is arranged inside the box body, an opening is opened on the surface of the box body, a multi-layer filter plate is arranged inside the box body, and further comprises a placement mechanism and a spray mechanism. The placement mechanism is arranged above the filter plate and is used to install multiple forks. The spray mechanism is arranged above the placement mechanism and is used to perform multi-angle cleaning operations on the forks.
[0007] Preferably, the placement mechanism includes a bracket fixedly connected to the inner wall of the box, a waterproof motor is fixedly installed on the lower end of the bracket, the output end of the waterproof motor passes through the bracket and is fixedly connected to a rotating shaft, a placement plate is provided at the upper end of the rotating shaft, a frame is installed on the upper surface of the placement plate, a plurality of mounting grooves are provided on the top of the frame, a mounting rod is clamped inside the mounting groove, and a plurality of limit grooves for limiting the position of the shift fork are provided on the mounting rod.
[0008] Preferably, the spray mechanism includes a water tank fixedly mounted on the top of the box body, a water pump is provided on one side of the water tank, the output end of the water pump extends to the inside of the box body and is connected to a nozzle, the bottom of the nozzle is connected to a liquid distribution box, a plurality of nozzles are evenly distributed on the lower surface of the liquid distribution box, the liquid distribution box is rotatably connected to the inner wall of the box body through a rotating rod, one end of the rotating rod extends to the outside of the box body and is connected to a transmission assembly.
[0009] Preferably, the transmission assembly includes a gear fixedly connected to the rotating rod, the lower end of the gear is meshingly connected with a rack, one end of the rack is provided with an electric push rod, and the rack is slidably connected to the outer wall of the box body.
[0010] Preferably, a support seat is symmetrically provided at the lower end of the box body.
[0011] Preferably, a pump is provided on one side of the box body, the input end of the pump is connected to a water inlet pipe and extends to the inside of the box body, the water inlet pipe is arranged below the filter plate, the output end of the pump is connected to a return pipe, and the other end of the return pipe is connected to the water tank.
[0012] Preferably, a plurality of water filtering holes are provided on the surface of the placement plate.
[0013] Preferably, a plurality of groups of card blocks are fixedly mounted on the upper surface of the placement plate, and a card slot adapted to the card block is provided at the bottom of the frame.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model is provided with a placement mechanism, and a frame is provided on the placement plate, so that the forks can be sleeved on the mounting rod in an orderly manner, which is convenient for orderly cleaning of the forks and avoids stacking or offset of the forks during rotation. A waterproof motor is provided to drive the forks to rotate, so that the spray mechanism sprays the evenly rotating forks, thereby improving the cleaning efficiency;
[0016] 2. The utility model is provided with a spray mechanism, which extracts water from the water tank through a water pump and delivers it to the nozzle through a nozzle pipe to spray the fork. The liquid dispensing box and the rotating rod are driven to rotate by the transmission assembly, so that the spraying position of the nozzle can be adjusted;
[0017] 3. The utility model is arranged to filter and discharge the waste water through multi-layer filter plates, and with the cooperation of the pump, the filter device and the reflux pipe, the purified water is transported back to the water tank to realize water circulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of one side of the utility model.
[0019] Figure 2 It is a structural schematic diagram of the other side of the utility model.
[0020] Figure 3 It is a schematic diagram of the internal structure of the utility model.
[0021] Figure 4 It is a structural schematic diagram of the transmission assembly of the utility model.
[0022] Figure 5 It is a schematic diagram of the structure of the utility model when rotating.
[0023] Figure 6 It is a structural schematic diagram of the placement plate of the utility model.
[0024] Figure 7 This is a schematic structural diagram of Example 2 of the present utility model.
[0025] Notes on the reference numerals: 101, casing; 102, opening; 103, filter plate; 104, support seat; 105, pump; 106, return pipe; 200, placement mechanism; 201, waterproof motor; 202, rotating shaft; 203, placement plate; 204, frame; 205, mounting groove; 206, mounting rod; 207, block; 300, spray mechanism; 301, water tank; 302, spray pipe; 303, liquid distribution box; 304, spray head; 305, gear; 306, rack; 307, electric push rod. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0027] Example 1
[0028] In this embodiment, if Figure 1-Figure 6 As shown, a multi-station fork cleaning device includes a box body 101, a chamber is arranged inside the box body 101, an opening 102 is opened on the surface of the box body 101, and the fork is installed above the placement plate 203. A box door can be hinged on one side of the opening 102 to prevent a lot of dust from entering the box body 101 and to prevent liquid from splashing. A multi-layer filter plate 103 is arranged inside the box body 101, and the filter plate 103 includes a multi-layer quartz sand filter plate, an activated carbon filter plate, etc., which is convenient for filtering waste water. It also includes a placement mechanism 200 and a spray mechanism 300. The placement mechanism 200 is arranged above the filter plate 103 and is used to install a plurality of forks. The spray mechanism 300 is arranged above the placement mechanism 200 and is used to perform multi-angle cleaning operations on the forks. Before the multi-station fork cleaning device is used, a plurality of forks are installed above the placement plate 203, and the waterproof motor 201 and the water pump are started to put the device into a standby state.
[0029] Among them Figure 2-Figure 6 As shown, the placement mechanism 200 includes a bracket fixedly connected to the inner wall of the box body 101 to prevent the waterproof motor 201 from shaking. The waterproof motor 201 is fixedly installed at the lower end of the bracket to prevent water from entering the motor and causing damage to the motor during use. The output end of the waterproof motor 201 passes through the bracket and is fixedly connected to a rotating shaft 202. The rotating shaft 202 is rotatably connected to the bracket. A placement plate 203 is provided at the upper end of the rotating shaft 202. After the waterproof motor 201 is started, the rotating shaft 202 and the placement plate 203 are driven to rotate, thereby enabling the shift fork to rotate, increasing the contact with the liquid The contact area of the body is improved to improve the cleaning efficiency. A frame 204 is installed on the upper surface of the placement plate 203. A plurality of mounting grooves 205 are provided on the top of the frame 204. A mounting rod 206 is clamped inside the mounting groove 205 to facilitate the removal of the mounting rod 206. The mounting rod 206 is provided with a plurality of limiting grooves for limiting the position of the fork. The fork can be sleeved on the mounting rod 206 in an orderly manner, which is convenient for the subsequent movement driven by the placement plate 203, and is convenient for the orderly cleaning of the fork, so as to avoid the stacking or offset of the fork during rotation, resulting in low cleaning efficiency on the fork surface.
[0030] Among them Figure 2 and Figure 3 As shown, the spray mechanism 300 includes a water tank 301 fixedly mounted on the top of the box body 101, a water inlet pipe is provided on one side of the water tank, a water pump is provided on one side of the water tank 301, the output end of the water pump extends to the inside of the box body 101 and is connected to a spray pipe 302, the spray pipe 302 is an elastic telescopic hose with good adaptability, and the bottom of the spray pipe 302 is connected to a liquid dispensing box 303, the distance between the liquid dispensing box 303 and the placement plate 203 is large, and when the liquid dispensing box 303 rotates, it will not contact the frame 204 to avoid interference, a plurality of nozzles 304 are evenly distributed on the lower surface of the liquid dispensing box 303, the liquid is transported to the nozzle 302 and the inside of the liquid dispensing box 303 by a water pump, and then reaches the inside of the nozzle 304 and is sprayed from different angles to improve the cleaning effect of the fork, the liquid dispensing box 303 is rotatably connected to the inner wall of the box body 101 through a rotating rod, one end of the rotating rod extends to the outside of the box body 101 and is connected to a transmission component, through which the spray angle of the nozzle 304 can be adjusted;
[0031] Among them Figure 4 As shown, the transmission assembly includes a gear 305 fixedly connected to the rotating rod, and the lower end of the gear 305 is meshedly connected with a rack 306. One end of the rack 306 is provided with an electric push rod 307. The output end of the electric push rod 307 can drive the rack 306 to move left and right, limit the rotation range of the gear 305, and can drive the gear 305 to rotate in the opposite direction, so as to drive the liquid dispensing box 303 and the nozzle 304 to rotate. The rack 306 is slidably connected to the outer wall of the box body 101. A protective box can be provided on the outside of the transmission assembly to prevent external factors from causing damage to the gear 305, the rack 306 and other structures, so as to play a protective role.
[0032] Among them Figure 1-Figure 4 As shown, a support seat 104 is symmetrically provided at the lower end of the box body 101, and the support seat 104 plays a supporting effect, increases the overall practicality of the multi-station fork cleaning device, and facilitates movement;
[0033] Among them Figure 2 and Figure 3 As shown, a pump 105 is provided on one side of the box 101, and the input end of the pump 105 is connected to a water inlet pipe and extends to the inside of the box 101. The water inlet pipe is arranged below the filter plate 103 to ensure that the liquid transported by the water inlet pipe is treated liquid, so that water resources can be recycled. The output end of the pump 105 is connected to a return pipe 106, and a control valve is arranged on the outside of the return pipe 106 to facilitate the control of the water flow rate and the opening and closing conditions. The other end of the return pipe 106 is connected to the water tank 301, and a filtering device is arranged on the upper end of the pump 105, so that the wastewater can be further filtered and purified.
[0034] Among them Figure 6 As shown, a plurality of drainage holes are provided on the surface of the placement plate 203, so that the waste water after cleaning can flow to the bottom of the box body 101 through the drainage holes, which is convenient for drainage operation;
[0035] Example 2
[0036] The difference from Example 1 is that Figure 7 As shown, a plurality of groups of card blocks 207 are fixedly mounted on the upper surface of the placement plate 203, and a card slot adapted to the card blocks 207 is provided at the bottom of the frame 204 to facilitate installation and replacement of the frame 204. The card blocks 207 can limit the movement of the frame 204 to prevent the frame 204 from shifting.
[0037] When in use, first align the card slot at the bottom of the frame 204 with the card block 207, then install multiple forks on the mounting rod 206, start the waterproof motor 201, drive the rotating shaft 202 to rotate, and then drive the placement plate 203 and the fork to rotate evenly, so that the fork can fully contact the liquid, start the water pump, and transport the liquid to the inside of the liquid distribution box 303, so that the nozzle 304 sprays the liquid out. Due to the mutual cooperation of the transmission components, the liquid distribution box 303 can be driven to rotate slightly, thereby changing the spray angle and improving the cleaning efficiency.
[0038] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A multi-station fork cleaning device, comprising a box (101), wherein a chamber is arranged inside the box (101), an opening (102) is opened on the surface of the box (101), and a plurality of filter plates (103) are arranged inside the box (101), characterized in that: It also includes a placement mechanism (200), which is arranged above the filter plate (103) and is used to install a plurality of shift forks; A spray mechanism (300), the spray mechanism (300) being arranged above the placement mechanism (200) and used for performing a multi-angle cleaning operation on the shift fork; The placement mechanism (200) comprises a bracket fixedly connected to the inner wall of the box body (101); a waterproof motor (201) is fixedly mounted on the lower end of the bracket; an output end of the waterproof motor (201) passes through the bracket and is fixedly connected to a rotating shaft (202); a placement plate (203) is provided at the upper end of the rotating shaft (202); a frame (204) is mounted on the upper surface of the placement plate (203); a plurality of mounting grooves (205) are provided on the top of the frame (204); a mounting rod (206) is clamped inside the mounting groove (205); and a plurality of limit grooves for limiting the shift fork are provided on the mounting rod (206).
2. The multi-station fork cleaning equipment according to claim 1, characterized in that: The spray mechanism (300) comprises a water tank (301) fixedly mounted on the top of the box body (101); a water pump is provided on one side of the water tank (301); an output end of the water pump extends to the inside of the box body (101) and is connected to a spray pipe (302); a bottom of the spray pipe (302) is connected to a liquid distribution box (303); a plurality of spray heads (304) are evenly distributed on the lower surface of the liquid distribution box (303); the liquid distribution box (303) is rotatably connected to the inner wall of the box body (101) via a rotating rod; one end of the rotating rod extends to the outside of the box body (101) and is connected to a transmission assembly.
3. The multi-station fork cleaning equipment according to claim 2, characterized in that: The transmission assembly comprises a gear (305) fixedly connected to the rotating rod, the lower end of the gear (305) is meshingly connected with a rack (306), one end of the rack (306) is provided with an electric push rod (307), and the rack (306) is slidably connected to the outer wall of the box body (101).
4. The multi-station fork cleaning equipment according to claim 1, characterized in that: A support seat (104) is symmetrically provided at the lower end of the box body (101).
5. The multi-station fork cleaning equipment according to claim 1, characterized in that: A pump (105) is provided on one side of the box body (101); an input end of the pump (105) is connected to a water inlet pipe and extends into the box body (101); the water inlet pipe is arranged below the filter plate (103); an output end of the pump (105) is connected to a return pipe (106); the other end of the return pipe (106) is connected to the water tank (301).
6. The multi-station fork cleaning equipment according to claim 1, characterized in that: The surface of the placement plate (203) is provided with a plurality of water filtering holes.
7. The multi-station fork cleaning equipment according to claim 1, characterized in that: A plurality of groups of card blocks (207) are fixedly mounted on the upper surface of the placement plate (203), and a card slot matching the card blocks (207) is provided at the bottom of the frame (204).
Citation Information
Patent Citations
Double-sided cleaning device for shifting fork production
CN213162127U