Copper ball valve accessory cleaning device

By designing a copper ball valve accessories cleaning device including a cleaning box, a pump, annular spray pipe, a spray head, a motor-driven cleaning cylinder and a brush rod, the problems of low efficiency and high cost in the prior art are solved, and automated cleaning is realized, which improves efficiency and reduces costs.

CN222789977UActive Publication Date: 2025-04-25湖北嘉豪阀门制造有限公司
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Patent Information

Application Number
CN202421587931.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-06
Publication Date
2025-04-25
Estimated Expiration
2034-07-06

AI Technical Summary

Technical Problem

Most of the prior arts use manual cleaning to clean copper ball valve accessories, resulting in low cleaning efficiency and also increasing labor costs.

Method used

A copper ball valve accessories cleaning device is designed, including a cleaning box, a pump, annular spray pipe, a spray head, a motor-driven cleaning cylinder and a brush rod to achieve automatic cleaning.

Benefits of technology

Through the automated cleaning device, efficient cleaning of copper ball valve accessories is achieved, labor investment is reduced, cleaning efficiency is improved, and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222789977U_ABST
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Abstract

The utility model relates to the technical field of valve accessory cleaning, in particular to a copper ball valve accessory cleaning device. Comprising a cleaning box, a first fixing frame and a water suction pump are arranged on the front side of the cleaning box, a connecting pipe is arranged at the suction end of the water suction pump, a conveying pipe is arranged at the discharge end of the water suction pump, one end of the conveying pipe communicates with an annular spraying pipe, and a plurality of spraying heads are arranged at the bottom of the annular spraying pipe; a second motor is arranged on one side of the cleaning box, a rotating rod is arranged at the output end of the second motor, a plurality of cleaning brush rods are arranged on the rotating rod, a feeding plate is arranged on one side of the cleaning box, and a discharging plate is arranged on the other side of the cleaning box. In the using process, the effect of automatically cleaning the copper ball valve accessories is achieved, labor input is reduced, and the problems that manual cleaning efficiency is low, and meanwhile labor cost is increased are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve fittings cleaning, in particular to a copper ball valve fittings cleaning device. Background Art

[0002] Ball valves are mainly used to cut off or connect media in pipelines, and can also be used for fluid regulation and control. The hard-sealed V-type ball valve has a strong shear force between its V-type ball core and the metal valve seat welded with cemented carbide, which is particularly suitable for media containing fibers, tiny solid particles, etc.

[0003] However, during the production process, the surface of copper ball valve accessories is easily damaged by pollutants such as oil, oxides, etc. These pollutants will affect the performance and life of copper ball valve accessories. Therefore, it is particularly important to clean the copper ball valve accessories. However, the existing cleaning of copper ball valve accessories is mostly done manually. Since the factory produces a large number of copper ball valve accessories, the use of manual cleaning will increase the workload of the staff, resulting in low cleaning efficiency and increased labor costs. Utility Model Content

[0004] The technical problem to be solved by the utility model is that in the prior art, copper ball valve accessories are mostly cleaned by manual cleaning, which results in low cleaning efficiency and also increases labor costs.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a copper ball valve accessory cleaning device, including a cleaning box, a first fixing frame is fixedly connected to the front side of the cleaning box, a water pump is fixedly connected to the first fixing frame, a suction end of the water pump is provided with a connecting pipe connected to the cleaning box, a discharge end of the water pump is provided with a delivery pipe, one end of the delivery pipe is connected to an annular spray pipe arranged on the top of the cleaning box, and the bottom of the annular spray pipe is connected to a plurality of spray heads, a second fixing frame is fixedly connected to one side of the cleaning box, a first motor is fixedly connected to the second fixing frame, an output end of the first motor is provided with a driving gear, and a slave gear meshing with the driving gear is provided above the driving gear. The driving gear, one side of the driven gear is fixedly connected with a rotating shaft that passes through the side wall of the cleaning box, one end of the rotating shaft is fixedly connected with a cleaning cylinder located inside the cleaning box and rotatably connected to the cleaning box, the cleaning box is fixedly connected with a second motor on the side away from the first motor, the output end of the second motor is provided with a rotating rod that passes through the side wall of the cleaning box and the side wall of the cleaning cylinder, a plurality of cleaning brush rods located inside the cleaning cylinder are fixedly connected to the rotating rod, a feed plate is fixedly connected to one side of the cleaning box above the first motor, and the cleaning box and the cleaning cylinder are both provided with inlets at the feed plate, and a discharge plate is fixedly connected to one side of the cleaning box below the second motor, and the cleaning box and the cleaning cylinder are both provided with outlets at the discharge plate.

[0006] As a further improvement of the utility model, a plurality of movable casters are fixedly connected to the bottom of the cleaning box and a locking piece is provided on each of the plurality of movable casters. The number of the movable casters is four and they are distributed at the four corners of the bottom of the cleaning box.

[0007] As a further improvement of the utility model, a through hole 1 for the rotating shaft to pass through is provided on the side wall of the cleaning box close to the first motor, and a through hole 2 for the rotating rod to pass through is provided on the side wall of the cleaning box close to the second motor.

[0008] As a further improvement of the utility model, a through hole for the rotating rod to pass through is provided on the side wall of the cleaning cylinder close to the second motor.

[0009] As a further improvement of the utility model, the cleaning cylinder is rotatably connected to the cleaning box via a bearing, the inner ring of the bearing is fixedly connected to the cleaning cylinder, the outer ring of the bearing is fixedly connected to the cleaning box, and a bearing groove for installing the bearing is provided on the inner wall of the cleaning box.

[0010] As a further improvement of the utility model, a plurality of water holes are provided on the cleaning cylinder, and a plurality of guide rods are provided on the inner wall of the cleaning cylinder.

[0011] As a further improvement of the present invention, the feed plate and the discharge plate are both inclined.

[0012] The beneficial effects of the utility model: during the use of the utility model, the copper ball valve accessories are introduced into the cleaning cylinder through the feed plate, and the copper ball valve accessories can be cleaned by driving the first motor and the second motor, and the copper ball valve accessories after cleaning will slide out through the discharge plate, thereby achieving the effect of automatic cleaning, reducing labor input, avoiding the low efficiency of manual cleaning, and increasing the problem of labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a copper ball valve accessories cleaning device of the utility model;

[0014] Figure 2 This is a schematic structural diagram of another viewing angle of a copper ball valve accessory cleaning device of the utility model;

[0015] Figure 3 It is a partial cross-sectional view of a copper ball valve fitting cleaning device of the utility model;

[0016] Figure 4 This is a partial cross-sectional view of a copper ball valve accessories cleaning device of the utility model. Figure 2 .

[0017] As shown in the figure: 1. Cleaning box; 2. First fixed frame; 3. Water pump; 4. Connecting pipe; 5. Delivery pipe; 6. Annular spray pipe; 7. Spray head; 8. Second fixed frame; 9. First motor; 10. Driving gear; 11. Driven gear; 12. Rotating shaft; 13. Cleaning cylinder; 14. Second motor; 15. Rotating rod; 16. Cleaning brush rod; 17. Feed plate; 18. Discharge plate; 19. Movable caster; 20. Bearing; 21. Guide rod. DETAILED DESCRIPTION

[0018] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to their structure and are relative concepts. Therefore, they may change accordingly according to their different locations and different usage states; therefore, these or other directional terms should not be interpreted as restrictive terms.

[0019] The singular forms "a", "said" and "the" used in this specification are intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and implementation methods. It should be understood that the implementation methods described herein are only used to explain this application and are not used to limit this application.

[0021] The utility model provides the following Figure 1 , Figure 2 , Figure 3 , Figure 4A cleaning device for copper ball valve accessories is shown, comprising a cleaning box 1, a first fixing frame 2 is fixedly connected to the front side of the cleaning box 1, a water pump 3 is fixedly connected to the first fixing frame 2, a connecting pipe 4 connected to the cleaning box 1 is provided at the suction end of the water pump 3, a delivery pipe 5 is provided at the discharge end of the water pump 3, one end of the delivery pipe 5 is connected to an annular spray pipe 6 arranged on the top of the cleaning box 1, and a plurality of spray heads 7 are connected to the bottom of the annular spray pipe 6, a second fixing frame 8 is fixedly connected to one side of the cleaning box 1, a first motor 9 is fixedly connected to the second fixing frame 8, a driving gear 10 is provided at the output end of the first motor 9, a driven gear 11 meshing with the driving gear 10 is provided above the driving gear 10, and a driven gear 11 is fixedly connected to one side of the driven gear 11 through the side of the cleaning box 1 A rotating shaft 12 is arranged on the wall, one end of the rotating shaft 12 is fixedly connected to a cleaning cylinder 13 located inside the cleaning box 1 and rotatably connected to the cleaning box 1, a second motor 14 is fixedly connected to the side of the cleaning box 1 away from the first motor 9, an output end of the second motor 14 is provided with a rotating rod 15 that passes through the side wall of the cleaning box 1 and the side wall of the cleaning cylinder 13, a plurality of cleaning brush rods 16 located inside the cleaning cylinder 13 are fixedly connected to the rotating rod 15, a feed plate 17 is fixedly connected to one side of the cleaning box 1 above the first motor 9, and the cleaning box 1 and the cleaning cylinder 13 are both provided with inlets at the feed plate 17, a discharge plate 18 is fixedly connected to one side of the cleaning box 1 below the second motor 14, and the cleaning box 1 and the cleaning cylinder 13 are both provided with outlets at the discharge plate 18.

[0022] like Figure 1 , Figure 2 , Figure 4 As shown, in the utility model, a plurality of movable casters 19 are fixedly connected to the bottom of the cleaning box 1 and a locking piece is provided on each of the plurality of movable casters 19 for easy fixation and temporary locking. There are four movable casters 19 and they are distributed at the four corners of the bottom of the cleaning box 1, thereby improving the overall stability of the cleaning box 1.

[0023] like Figure 3 and Figure 4 As shown, in the utility model, a through hole 1 is provided on the side wall of the cleaning box 1 close to the first motor 9 for the rotating shaft 12 to pass through, and a through hole 2 is provided on the side wall of the cleaning box 1 close to the second motor 14 for the rotating rod 15 to pass through; a through opening is provided on the side wall of the cleaning cylinder 13 close to the second motor 14 for the rotating rod 15 to pass through; the cleaning cylinder 13 is rotatably connected to the cleaning box 1 through a bearing 20, the inner ring of the bearing 20 is fixedly connected to the cleaning cylinder 13, the outer ring of the bearing 20 is fixedly connected to the cleaning box 1, and a bearing groove for installing the bearing 20 is provided on the inner wall of the cleaning box 1.

[0024] like Figure 3 and Figure 4As shown, in the utility model, a plurality of water holes are arranged on the cleaning cylinder 13, and a plurality of guide rods 21 are arranged on the inner wall of the cleaning cylinder 13, which guide the copper ball valve accessories inside the cleaning cylinder 13 so that the copper ball valve accessories move toward the outlet side during the cleaning process.

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, in the present invention, the feed plate 17 and the discharge plate 18 are both inclined to facilitate feeding and discharging.

[0026] Working principle: When the utility model is implemented, firstly, the cleaning liquid is added into the cleaning box 1 (the height of the cleaning liquid is lower than the discharge plate), and after the copper ball valve fittings are placed into the feed plate 17, they will slide into the cleaning cylinder 13 through the inlet, and then the water pump 3 is controlled to start, and the cleaning liquid in the cleaning box 1 is transported to the annular spray pipe 6 through the connecting pipe 4 and the delivery pipe 5, and the cleaning liquid is sprayed out by the spray head 7 to clean the copper ball valve fittings in the cleaning cylinder 1, and during the cleaning process, the second motor 14 is controlled to start, driving the rotating rod 15 to rotate The rotating rod 15 rotates to drive the cleaning brush rod 16 to rotate, thereby brushing the copper ball valve accessories in the cleaning cylinder 13. At the same time, the first motor 9 is controlled to start, driving the driving gear 10 to rotate. The driving gear 10 drives the rotating shaft 12 to rotate through the driven gear 11 meshing therewith, thereby driving the cleaning cylinder 13 to rotate as a whole. Since a guide rod 21 is provided on the inner wall of the cleaning cylinder 13, when the cleaning cylinder 13 rotates, the copper ball valve accessories inside it will move to the outlet side, and finally slide out through the discharge plate 18, thereby achieving an automatic cleaning effect.

[0027] The above implementation modes are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned implementation modes, a person skilled in the art should understand that the technical solutions described in the aforementioned implementation modes can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the implementation modes of the present invention.

Claims

1. A cleaning device for copper ball valve parts, comprising a cleaning box (1), characterized in that: A first fixing frame (2) is fixedly connected to the front side of the cleaning box (1), a water pump (3) is fixedly connected to the first fixing frame (2), a connecting pipe (4) connected to the cleaning box (1) is provided at the suction end of the water pump (3), a delivery pipe (5) is provided at the discharge end of the water pump (3), one end of the delivery pipe (5) is connected to an annular spray pipe (6) arranged at the top of the cleaning box (1), and the bottom of the annular spray pipe (6) is connected to a plurality of spray heads (7), a second fixing frame (8) is fixedly connected to one side of the cleaning box (1), a first motor (9) is fixedly connected to the second fixing frame (8), an output end of the first motor (9) is provided with a driving gear (10), a driven gear (11) meshing with the driving gear (10) is provided above the driving gear (10), and a rotating shaft (12) penetrating through the side wall of the cleaning box (1) is fixedly connected to one side of the driven gear (11) One end of the rotating shaft (12) is fixedly connected to a cleaning cylinder (13) located inside the cleaning box (1) and rotatably connected to the cleaning box (1); a second motor (14) is fixedly connected to the side of the cleaning box (1) away from the first motor (9); an output end of the second motor (14) is provided with a rotating rod (15) penetrating through the side wall of the cleaning box (1) and the side wall of the cleaning cylinder (13); a plurality of cleaning brush rods (16) located inside the cleaning cylinder (13) are fixedly connected to the rotating rod (15); a feed plate (17) is fixedly connected to one side of the cleaning box (1) above the first motor (9); and the cleaning box (1) and the cleaning cylinder (13) are both provided with an inlet at the feed plate (17); a discharge plate (18) is fixedly connected to one side of the cleaning box (1) below the second motor (14); and the cleaning box (1) and the cleaning cylinder (13) are both provided with an outlet at the discharge plate (18).

2. A copper ball valve accessories cleaning device according to claim 1, characterized in that: The bottom of the cleaning box (1) is fixedly connected with a plurality of movable casters (19), and the plurality of movable casters (19) are all provided with locking members. The number of the movable casters (19) is four and they are distributed at the four corners of the bottom of the cleaning box (1).

3. A copper ball valve accessories cleaning device according to claim 1, characterized in that: A through hole 1 for the rotating shaft (12) to pass through is provided on the side wall of the cleaning box (1) close to the first motor (9), and a through hole 2 for the rotating rod (15) to pass through is provided on the side wall of the cleaning box (1) close to the second motor (14).

4. A copper ball valve accessories cleaning device according to claim 1, characterized in that: A through hole for the rotating rod (15) to pass through is provided on the side wall of the cleaning cylinder (13) close to the second motor (14).

5. A copper ball valve accessories cleaning device according to claim 1, characterized in that: The cleaning cylinder (13) is rotatably connected to the cleaning box (1) via a bearing (20); the inner ring of the bearing (20) is fixedly connected to the cleaning cylinder (13); the outer ring of the bearing (20) is fixedly connected to the cleaning box (1); and a bearing groove for mounting the bearing (20) is provided on the inner wall of the cleaning box (1).

6. A copper ball valve accessories cleaning device according to claim 1, characterized in that: The cleaning cylinder (13) is provided with a plurality of water holes, and the inner wall of the cleaning cylinder (13) is provided with a plurality of guide rods (21).

7. A cleaning device for copper ball valve parts according to claim 1, characterized in that: The feed plate (17) and the discharge plate (18) are both arranged at an inclination.