Metal dust capturing filter

By designing the electrostatic adsorption wheel structure and the metal dust capture filter of the vacuum cleaner box, the problem of low metal dust capture efficiency in the prior art is solved, and efficient electrostatic adsorption and removal of metal dust on the surface of the battery separator is achieved.

CN222790049UActive Publication Date: 2025-04-25JIANGSU HORY PURIFICATION AIR CONDITIONING ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421594017.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-25
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing metal dust capture filters cannot be effectively attached to the battery separator, resulting in low electrostatic adsorption efficiency of metal dust on the surface of the battery separator.

Method used

A metal dust capture filter including an electrostatic adsorption wheel structure is designed. The electrostatic adsorption wheel structure consists of a first rotor, a second rotor, an air intake stop, a metal dust capture brush and a metal dust removal rod. It can clean and adsorption with a double-sided roller type, and remove the adsorbed metal dust through a vacuum cleaner.

Benefits of technology

Through the double-sided roller cleaning and adsorption of the electrostatic adsorption wheel structure, it can be better attached to the battery separator, significantly improving the adsorption efficiency of metal dust on the surface of the battery separator, and improving the dust removal rate and dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222790049U_ABST
    Figure CN222790049U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of filtering, in particular to a metal micro-dust capturing filter which comprises a base, a dust suction box is arranged on one side of the base, a driving motor is arranged on the other side of the base, and a metal adsorption wheel structure is installed between the dust suction box and the driving motor. The metal adsorption wheel structure comprises a first rotating wheel, a second rotating wheel, an air inlet blocking tile, a metal tiny dust capturing brush and a metal tiny dust poking rod. According to the utility model, the battery diaphragm penetrating through the electrostatic adsorption wheel structure can be cleaned and adsorbed in a double-sided roller manner through the electrostatic adsorption wheel structure, so that the adsorption wheel can be better attached to the battery diaphragm for electrostatic adsorption of metal dust, and meanwhile, the metal dust which is electrostatically adsorbed to the adsorption wheel can be completely adsorbed at any time through the dust collection box; therefore, metal dust on the surface of the battery diaphragm can be thoroughly adsorbed, and the dust removal efficiency of the surface of the battery diaphragm is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a metal dust capturing filter, belonging to the technical field of filtering. Background Art

[0002] Batteries have become indispensable items in daily life and production. Currently, common or commonly used batteries include zinc-manganese dry batteries, alkaline batteries, lead-acid batteries, lithium-ion batteries, etc. The battery production process has extremely high requirements for cleanliness. The dust in the production environment, especially metal dust, will be adsorbed on the battery diaphragm and is difficult to remove. These metal dusts have a great impact on the yield and safety performance of the battery. Therefore, metal dust capture and filtration equipment will be set up in the battery production environment to remove the metal dust in the environment.

[0003] Existing metal dust capture filters usually use electrostatic adsorption to adsorb metal dust onto electrostatic magnetic rods. However, the electrostatic magnetic rods cannot adhere well to the battery diaphragm to electrostatically adsorb the metal dust, and cannot thoroughly adsorb the metal dust on the surface of the battery diaphragm, resulting in low dust removal efficiency on the surface of the battery diaphragm. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a metal dust capturing filter which can be attached to a battery separator and can electrostatically adsorb metal dust.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A metal dust capturing filter comprises a base, a dust box is arranged on one side of the base, a driving motor is arranged on the other side of the base, an electrostatic adsorption wheel structure is installed between the dust box and the driving motor, and the electrostatic adsorption wheel structure comprises a first rotating wheel, a second rotating wheel arranged below the first rotating wheel, an air intake baffle tile arranged above the first rotating wheel and below the second rotating wheel, a plurality of metal dust capturing brushes arranged on the surfaces of the first rotating wheel and the second rotating wheel, and a metal dust removing rod arranged on the air intake baffle tile.

[0007] Furthermore, the driving motor includes a first motor and a second motor arranged below the first motor, the output ends of the first motor and the second motor are both provided with a first connecting shaft, and the ends of the first wheel and the second wheel away from the dust box are both fixed on the first connecting shaft.

[0008] Furthermore, the first motor and the second motor are fixedly arranged in a support column, and the support column is fixedly arranged on the upper surface of the base.

[0009] Furthermore, a plurality of fixed blocks are provided on one side of the dust collection box close to the electrostatic adsorption wheel structure, a second connecting shaft is rotatably connected in the fixed block, and one end of the first rotating wheel and the second rotating wheel close to the dust collection box are fixed on the second connecting shaft.

[0010] Furthermore, an air intake slot hole is provided on one side of the dust box between the fixed block and the air intake baffle.

[0011] Furthermore, a fixed frame is provided at one end of the air inlet baffle tile close to the dust collection box, and the fixed frame is fixed on the dust collection box.

[0012] Furthermore, a sealing door is provided on one side of the dust box, a recovery box is provided on one end of the inner wall of the lower bottom surface of the dust box close to the air inlet slot, a limiting strip is provided on the lower bottom surface of the dust box close to the recovery box, and a filter plate is provided in the dust box.

[0013] Furthermore, the recovery box is provided with a T-shaped groove on the upper end surface on the side close to the limiting block and the inner wall of the upper bottom surface of the dust box, and the upper and lower end surfaces of the filter plate are provided with T-shaped protrusions adapted to the T-shaped grooves, and the dust box is provided with a plurality of dust suction fans on the inner wall on the side away from the air inlet slot.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The metal dust capture filter of the present application can use the first wheel and the second wheel in the electrostatic adsorption wheel structure to perform double-sided roller cleaning and adsorption on the battery diaphragm passing therethrough, so that the adsorption wheel can better adhere to the battery diaphragm to electrostatically adsorb the metal dust; the metal dust adsorbed in the metal dust capture brushes of the first wheel and the second wheel can be moved and lifted up by the metal dust removal rod, and the metal dust electrostatically adsorbed on the adsorption wheel can be cleaned up at any time through the dust collection box, so that the metal dust on the surface of the battery diaphragm can be thoroughly adsorbed, so that the dust removal rate and dust removal efficiency on the surface of the battery diaphragm are relatively high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a half-section schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the air intake baffle structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the dust collection box of the utility model;

[0020] Figure 5 It is a schematic diagram of the overall structure of the utility model.

[0021] In the figure, 1. base; 2. dust box; 3. drive motor; 4. electrostatic adsorption wheel structure; 5. first rotating wheel; 6. second rotating wheel; 7. air intake baffle; 8. metal dust catching brush; 9. metal dust removing rod; 10. first motor; 11. second motor; 12. first connecting shaft; 13. support column; 14. fixed block; 15. second connecting shaft; 16. air intake slot; 17. fixed frame; 18. sealing door; 19. recovery box; 20. limit bar; 21. T-shaped groove; 22. T-shaped protrusion; 23. dust suction fan; 24. filter plate. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0023] like Figure 1-5 As shown, the metal dust capture filter provided in this embodiment includes a base 1, a dust box 2 is arranged on one side of the base 1, a driving motor 3 is arranged on the other side of the base 1, an electrostatic adsorption wheel structure 4 is installed between the dust box 2 and the driving motor 3, and the electrostatic adsorption wheel structure 4 includes a first rotating wheel 5, a second rotating wheel 6 arranged below the first rotating wheel 5, an air intake baffle 7 arranged above the first rotating wheel 5 and below the second rotating wheel 6, a plurality of metal dust capturing brushes 8 arranged on the surfaces of the first rotating wheel 5 and the second rotating wheel 6, and a metal dust removal rod 9 arranged on the air intake baffle 7. The base 1 is used to fix the connection between the dust box 2 and the support column 13, the dust box 2 is used to absorb and temporarily store the metal dust adsorbed on the electrostatic adsorption wheel structure 4, the drive motor 3 is used to provide driving force for the electrostatic adsorption wheel structure 4, the electrostatic adsorption wheel structure 4 is used to electrostatically adsorb the metal dust attached to the diaphragm, the first rotor 5 is used to electrostatically adsorb the metal dust on the upper surface of the diaphragm, the second rotor 6 is used to electrostatically adsorb the metal dust on the lower surface of the diaphragm, the air intake baffle 7 is used to fix the air intake direction and support the fixed metal dust removal rod 9, the metal dust catching brush 8 is used to better electrostatically adsorb the metal dust, the metal dust removal rod 9 is used to lift up the metal dust adsorbed on the metal dust catching brush 8, so that the dust box 2 can absorb and temporarily store the metal dust adsorbed on the metal dust catching brush 8.

[0024] The driving motor 3 includes a first motor 10 and a second motor 11 arranged below the first motor 10. The output ends of the first motor 10 and the second motor 11 are both provided with a first connecting shaft 12. The ends of the first rotating wheel 5 and the second rotating wheel 6 away from the dust collection box 2 are both fixed to the first connecting shaft 12 by bolts, which is convenient for disassembly, cleaning or replacement of the first rotating wheel 5 and the second rotating wheel 6. The first motor 10 is used to provide driving force for the first rotating wheel 5, and the second motor 11 is used to provide driving force for the second rotating wheel 6.

[0025] The first motor 10 and the second motor 11 are fixedly arranged in the support column 13, and the support column 13 is fixedly arranged on the upper surface of the base 1. The support column 13 supports and fixes the first motor 10 and the second motor 11, and the support column 13 also fixes the first motor 10 and the second motor 11 to the base 1.

[0026] A plurality of fixed blocks 14 are provided on one side of the dust box 2 close to the electrostatic adsorption wheel structure 4, and a second connecting shaft 15 is rotatably connected to the fixed block 14. One end of the first rotating wheel 5 and the second rotating wheel 6 close to the dust box 2 are fixed to the second connecting shaft 15 by bolts, so as to facilitate the disassembly, maintenance or replacement of the first rotating wheel 5 and the second rotating wheel 6. The fixed block 14 can rotatably clamp and fix the second connecting shaft 15.

[0027] An air intake slot 16 is provided between the fixed block 14 and the air intake baffle 7 on one side of the dust collection box 2 . The air intake slot 16 is used to suck the metal dust in the air intake baffle 7 into the dust collection box 2 .

[0028] The air inlet retaining tile 7 is provided with a fixed frame 17 at one end close to the dust box 2 . The fixed frame 17 is fixed to the dust box 2 by bolts. The fixed frame 17 is used to fix the air inlet retaining tile 7 to the dust box 2 .

[0029] A sealing door 18 is connected to one side of the dust box 2, and a recovery box 19 is arranged at one end of the inner wall of the lower bottom surface of the dust box 2 near the air inlet slot 16. A limiting strip 20 is arranged on the lower bottom surface of the dust box 2 near the recovery box 19, and a filter plate 24 is arranged in the dust box 2. The sealing door 18 is convenient for opening the dust box 2 and cleaning, maintaining or replacing the interior. The recovery box 19 is used for temporarily storing the metal dust sucked into the dust box 2 and blocked by the filter plate 24. The limiting strip 20 can limit the recovery box 19 to prevent shaking, and the filter plate 24 can isolate the metal dust sucked into the dust box 2 and only allow airflow to pass through.

[0030] The recovery box 19 is provided with a T-shaped groove 21 on the upper end surface of one side close to the limiting block 20 and the inner wall of the upper bottom surface of the dust box 2, and the upper and lower end surfaces of the filter plate 24 are provided with T-shaped protrusions 22 adapted to the T-shaped groove 21. A plurality of dust suction fans 23 are provided on the inner wall of the side away from the air inlet slot 16 in the dust box 2; the T-shaped groove 21 and the T-shaped protrusion 22 are used to movably embed the filter plate 24 between the upper end surface of one side of the recovery box 19 and the inner wall of the upper bottom surface of the dust box 2, and the filter plate 24 can be disassembled, washed or replaced at the same time. The dust suction fan 23 is used to reduce the internal air pressure of the dust box 2 when it rotates, so that the external air quickly enters from the air inlet slot 16, so that the metal dust in the electrostatic adsorption wheel structure 4 that is moved and raised by the metal dust removal rod 9 will be quickly absorbed into the dust box 2.

[0031] like Figure 1-Figure 4 As shown, the principle of the metal dust capture filter provided in this embodiment is as follows: when using the device, a suitable second rotating wheel 6 should be selected first, and then one end of the second rotating wheel 6 should be fixed to the first connecting shaft 12 at the output end of the second motor 11 by bolts, and then the other end of one end of the second rotating wheel 6 should be fixed to the second connecting shaft 15 on the dust box 2 corresponding to the position of the first connecting shaft 12 by bolts; a suitable first rotating wheel 5 should be selected, and one end of the first rotating wheel 5 should be fixed to the first connecting shaft 12 at the output end of the first motor 10 by bolts, and then the other end of one end of the first rotating wheel 5 should be fixed to the second connecting shaft 15 on the dust box 2 corresponding to the position of the first connecting shaft 12 by bolts, and then an air intake baffle 7 should be embedded under the second rotating wheel 6 and fixed to the dust box 2 by bolts, and then another air intake baffle 7 should be embedded above the first rotating wheel 5 and fixed to the dust box 2 by bolts; open the sealing door 18 and put the recovery box 19 into the dust box 2, and then the filter plate 24 should be embedded and installed and the sealing door 18 should be closed;

[0032] The uncut diaphragms are rolled together, and a cutting device is used to pull out and cut the diaphragm roll. The device needs to be installed in front of the cutting device to allow the diaphragm to be cut to pass through the device and remove metal dust from the surface of the diaphragm.

[0033] When the diaphragm passes through the electrostatic adsorption wheel structure 4, the first motor 10 and the second motor 11 will respectively drive the first rotating wheel 5 and the second rotating wheel 7 to rotate along the movement direction of the diaphragm. The rotation directions of the first rotating wheel 5 and the second rotating wheel 7 are always opposite. The first rotating wheel 5 and the second rotating wheel 7 will rotate to make the metal dust capturing brushes 8 on themselves clean the front and back sides of the diaphragm. At this time, the metal dust will be electrostatically adsorbed on the first rotating wheel 5 and the second rotating wheel 7 through the metal dust capturing brushes 8; the first rotating wheel 5 and the second rotating wheel 7 that are respectively rotated into the air intake baffle 7 will be moved by the metal dust removing rod 9 so that the metal dust is removed from the metal dust capturing brush 8. The metal dust sucked into the dust box 2 will be blocked by the filter plate 24; if it is found that the suction force of the device is not enough to absorb the metal dust, the device can be turned off and the sealing door 18 can be opened. When the dust suction fan 23 stops rotating, the metal dust on the filter plate 24 will fall into the recovery box 19. A small amount of attached metal dust can be knocked on the filter plate 24 to fall into the recovery box 19. The user can take out the recovery box 19, put in a new recovery box 19 and close the sealing door 18 to start the operation.

[0034] The above description shows and describes the preferred embodiments of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, and changes and modifications made by technicians in this field without departing from the spirit and scope of the utility model should be within the protection scope of the claims attached to the utility model.

Claims

1. A metal dust capturing filter, comprising a base (1), characterized in that: A dust box (2) is arranged on one side of the base (1), a driving motor (3) is arranged on the other side of the base (1), an electrostatic adsorption wheel structure (4) is installed between the dust box (2) and the driving motor (3), and the electrostatic adsorption wheel structure (4) comprises a first rotating wheel (5), a second rotating wheel (6) arranged below the first rotating wheel (5), an air intake baffle (7) arranged above the first rotating wheel (5) and below the second rotating wheel (6), a plurality of metal dust catching brushes (8) arranged on the surfaces of the first rotating wheel (5) and the second rotating wheel (6), and a metal dust removal rod (9) arranged on the air intake baffle (7).

2. The metal dust capturing filter according to claim 1, characterized in that: The driving motor (3) comprises a first motor (10) and a second motor (11) arranged below the first motor (10); the output ends of the first motor (10) and the second motor (11) are both provided with a first connecting shaft (12); and the ends of the first rotating wheel (5) and the second rotating wheel (6) away from the dust collection box (2) are both fixed on the first connecting shaft (12).

3. The metal dust capturing filter according to claim 2, characterized in that: The first motor (10) and the second motor (11) are fixedly arranged in a support column (13) through which the support column (13) is fixedly arranged on the upper part of the base (1).

4. The metal dust capturing filter according to claim 1, characterized in that: A plurality of fixed blocks (14) are provided on one side of the dust collection box (2) close to the electrostatic adsorption wheel structure (4); a second connecting shaft (15) is rotatably connected to the fixed block (14); and one end of the first rotating wheel (5) and the second rotating wheel (6) close to the dust collection box (2) are fixed on the second connecting shaft (15).

5. The metal dust capturing filter according to claim 4, characterized in that: An air intake slot (16) is provided on one side of the dust collection box (2) between the fixed block (14) and the air intake baffle (7).

6. The metal dust capturing filter according to claim 1, characterized in that: A fixed frame (17) is provided at one end of the air inlet baffle (7) close to the dust collection box (2), and the fixed frame (17) is fixed on the dust collection box (2).

7. The metal dust capturing filter according to claim 5, characterized in that: A sealing door (18) is provided on one side of the dust box (2); a recovery box (19) is provided on one end of the inner wall of the lower bottom surface of the dust box (2) close to the air inlet slot (16); a limiting strip (20) is provided on the lower bottom surface of the dust box (2) close to the recovery box (19); and a filter plate (24) is provided in the dust box (2).

8. The metal dust capturing filter according to claim 7, characterized in that: The recovery box (19) is provided with a T-shaped groove (21) on the upper end surface of the side close to the limiting bar (20) and the inner wall of the upper bottom surface of the dust collection box (2), and the upper and lower end surfaces of the filter plate (24) are provided with T-shaped protrusions (22) adapted to the T-shaped groove (21), and the dust collection box (2) is provided with a plurality of dust suction fans (23) on the inner wall of the side away from the air inlet slot (16).