Clamping tooth forming machine of photovoltaic support

Abstract

The utility model relates to the technical field of photovoltaic supports, and discloses a latch forming machine of a photovoltaic support, which comprises an operation table, four corners of the bottom end of the operation table are respectively and fixedly provided with an installation leg, and the left side and the right side of the middle part of the top end of the operation table are respectively and fixedly provided with a stand column; and the adjusting mechanism is arranged at the bottom end of the operation table. By arranging the adjusting rod, the cross rod, the round rod, the driving motor and the rotating rod, after the driving motor is started, the driving shaft can drive the rotating rod to rotate, due to the fact that the inner surface of the rotating rod is movably connected with the outer surface of the round rod in a sleeved mode, the rotating rod can generate thrust on the round rod, the round rod is pushed to drive the cross rod to move upwards, and the rotating rod is driven to rotate. Therefore, the transverse rod drives the vertical rod to move upwards through the adjusting rod, the distance between the supporting roller and the pressing gear can be adjusted, and pressing forming operation of clamping teeth can be conveniently carried out on photovoltaic supports with different thicknesses.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, and more specifically, to a tooth forming machine for a photovoltaic bracket. Background Art

[0002] Photovoltaic brackets are special equipment designed and installed in solar photovoltaic power generation systems to support, fix and rotate photovoltaic modules. They are mainly composed of columns, main beams, purlins, welded parts, foundations, etc. In order to achieve the best power generation efficiency of photovoltaic power stations, photovoltaic brackets need to be combined with the topography, climate and solar energy resource conditions of the construction site to fix the photovoltaic modules in a certain direction, arrangement and spacing.

[0003] During the processing of photovoltaic brackets, a gear forming machine is needed to perform gear forming operations on the photovoltaic brackets. It mainly relies on the pressing gears on the forming machine to press out equally spaced gears on the surface of the photovoltaic bracket. In actual use, since the pressing gears and support rollers are mostly fixed in design, the gear forming machine can only perform gear pressing operations on photovoltaic brackets of fixed specifications, which limits the scope of use of the gear forming machine. Therefore, it is necessary to improve this. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a tooth forming machine for a photovoltaic bracket, which has the advantage of adjusting the spacing.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a photovoltaic bracket card tooth forming machine, comprising:

[0006] An operating table, wherein four corners of the bottom of the operating table are respectively fixedly mounted with mounting legs, and columns are respectively fixedly mounted on the left and right sides of the middle of the top of the operating table;

[0007] An adjustment mechanism, wherein the adjustment mechanism is arranged at the bottom end of the operating table;

[0008] A driving mechanism, wherein the driving mechanism is arranged on the right side of the bottom end of the operating table;

[0009] Among them, the adjustment mechanism includes an adjustment rod, which is movably sleeved on the inner surface of the column. There are two adjustment rods, and sliding grooves are respectively opened inside the two adjustment rods. The top ends of the two adjustment rods respectively penetrate the column and extend to the outside of the column and are fixedly installed with vertical rods. There are two vertical rods and they are the same in shape and size. The bottom ends of the two adjustment rods respectively penetrate the column and the operating table and extend to the outside of the operating table and are fixedly installed with cross bars. The inner surface of the middle end of the cross bar is fixedly sleeved with a round rod, and the round rod will cause the vertical rod to move.

[0010] As a preferred technical solution of the utility model, the driving mechanism includes:

[0011] A driving motor, the driving motor is fixedly mounted at the rear right side of the bottom end of the operating table, and the other end of the output shaft of the driving motor is fixedly sleeved with a driving shaft;

[0012] The rotating rod is fixedly sleeved on the outer surface of the driving shaft, and the inner surface of the rotating rod is movably sleeved on the right side of the outer surface of the round rod.

[0013] As a preferred technical solution of the utility model, a round shaft is movably sleeved on the top of the slide groove, and the left and right ends of the round shaft respectively penetrate the column and extend to the outside of the column, and a support roller is fixedly sleeved on the middle part of the outer surface of the round shaft, and the outer surface of the support roller is movably connected to the outer surface of the column, and round blocks are fixedly sleeved on the left and right sides of the outer surface of the support roller.

[0014] As a preferred technical solution of the utility model, a first motor is fixedly installed on the right end of the vertical rod, a first rotating shaft is fixedly sleeved on the other end of the output shaft of the first motor, a left end of the first rotating shaft passes through the vertical rod and extends to the outside of the vertical rod, a pressing roller is fixedly sleeved on the outer surface of the first rotating shaft, and pressing gears located above the round block are fixedly sleeved on the left and right sides of the outer surface of the pressing roller.

[0015] As a preferred technical solution of the utility model, a limiting rod is fixedly installed on the front side of the bottom ends of the two vertical rods, a movable rod is movably sleeved on the outer surface of the limiting rod, and cleaning brushes are fixedly installed on the left and right sides of the rear end of the movable rod, respectively, and the outer surface of the cleaning brush is movably connected to the outer surface of the pressing gear.

[0016] As a preferred technical solution of the utility model, a support plate is fixedly installed on the top of the rear ends of the two vertical rods, a second motor is fixedly installed on the middle part of the front end of the support plate, the other end of the output shaft of the second motor is fixedly sleeved with a second rotating shaft, and a turntable is fixedly sleeved on the outer surface of the second rotating shaft.

[0017] As a preferred technical solution of the utility model, an extension rod is fixedly sleeved inside the bottom end of the turntable, a rectangular block is movably sleeved on the right side of the outer surface of the extension rod, the bottom end of the rectangular block is fixedly connected to the top end of the movable rod, and the rectangular block will drive the movable rod to move.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] 1. The utility model is provided with an adjusting rod, a cross rod, a round rod, a driving motor and a rotating rod. When the driving motor is started, the driving shaft will drive the rotating rod to rotate. Since the inner surface of the rotating rod and the outer surface of the round rod are movably connected, the rotating rod will generate a thrust on the round rod, pushing the round rod to move upward with the cross rod, so that the cross rod moves upward with the vertical rod through the adjusting rod, thereby adjusting the distance between the support roller and the pressing gear, thereby facilitating the pressing and forming operation of the teeth of photovoltaic brackets with different thicknesses.

[0020] 2. The utility model is provided with a cleaning brush, a second motor, a turntable, an extension rod and a rectangular block. When the second motor is started, the second rotating shaft will drive the turntable and the extension rod to rotate. Since the outer surface of the extension rod and the inner surface of the rectangular block are movably connected, as the extension rod rotates, the rectangular block will move along the outer surface of the limit rod with the movable rod, so that the cleaning brush moves along with the movable rod, thereby cleaning the outer surface of the pressed gear, thereby preventing debris from adhering to the outer surface of the pressed gear and affecting the molding quality of the card tooth. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a cross-sectional structural schematic diagram of the side of the utility model;

[0023] Figure 3 It is a cross-sectional structural schematic diagram of the front side of the utility model;

[0024] Figure 4 It is a schematic cross-sectional structure diagram of the limit rod of the utility model;

[0025] Figure 5 for Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.

[0026] In the figure: 1. operating table; 2. mounting legs; 3. upright column; 4. adjusting mechanism; 401. adjusting rod; 402. slide slot; 403. vertical rod; 404. horizontal rod; 405. round rod; 5. driving mechanism; 501. driving motor; 502. driving shaft; 503. rotating rod; 6. round shaft; 7. supporting roller; 8. round block; 9. first motor; 10. first rotating shaft; 11. pressing roller; 12. pressing gear; 13. limiting rod; 14. movable rod; 15. cleaning brush; 16. supporting plate; 17. second motor; 18. second rotating shaft; 19. turntable; 20. extension rod; 21. rectangular block. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] like Figures 1 to 5 As shown, the utility model provides a photovoltaic bracket card tooth forming machine, including:

[0029] An operating table 1, wherein mounting legs 2 are fixedly installed at four corners of the bottom of the operating table 1, and columns 3 are fixedly installed at left and right sides of the middle of the top of the operating table 1;

[0030] An adjusting mechanism 4, which is arranged at the bottom end of the operating table 1;

[0031] The driving mechanism 5 is arranged on the right side of the bottom end of the operating table 1;

[0032] Among them, the adjustment mechanism 4 includes an adjustment rod 401, which is movably sleeved on the inner surface of the column 3. There are two adjustment rods 401, and slide grooves 402 are respectively opened inside the two adjustment rods 401. The top ends of the two adjustment rods 401 respectively penetrate the column 3 and extend to the outside of the column 3 and are fixedly installed with vertical rods 403. There are two vertical rods 403 and they are the same in shape and size. The bottom ends of the two adjustment rods 401 respectively penetrate the column 3 and the operating table 1 and extend to the outside of the operating table 1 and are fixedly installed with cross bars 404. The inner surface of the middle end of the cross bar 404 is fixedly sleeved with a round rod 405, and the round rod 405 will cause the vertical rod 403 to move.

[0033] When the outer surface of the round rod 405 is pushed, it will move upward with the cross rod 404, so that the adjusting rod 401 fixedly connected to the cross rod 404 will move along the inner surface of the column 3, and then the vertical rod 403 will move upward synchronously driven by the adjusting rod 401, and the slide groove 402 can ensure that the movement of the adjusting rod 401 will not be hindered, so that the distance between the vertical rod 403 and the column 3 can be adjusted, so that the tooth forming machine can perform tooth forming operations on photovoltaic brackets of different thicknesses, thereby improving the practicality and application range of the tooth forming machine.

[0034] Wherein, the driving mechanism 5 comprises:

[0035] A driving motor 501 is fixedly mounted at the rear right side of the bottom end of the operating table 1, and the other end of the output shaft of the driving motor 501 is fixedly sleeved with a driving shaft 502;

[0036] The rotating rod 503 is fixedly sleeved on the outer surface of the driving shaft 502 , and the inner surface of the rotating rod 503 is movably sleeved on the right side of the outer surface of the round rod 405 .

[0037] When the driving motor 501 is started, the driving shaft 502 will drive the rotating rod 503 to rotate, so that the rotating rod 503 generates a thrust on the round rod 405 .

[0038] Among them, a round shaft 6 is movably sleeved on the top of the slide groove 402, and the left and right ends of the round shaft 6 respectively penetrate the column 3 and extend to the outside of the column 3, and a support roller 7 is fixedly sleeved on the middle of the outer surface of the round shaft 6. The outer surface of the support roller 7 is movably connected to the outer surface of the column 3, and round blocks 8 are fixedly sleeved on the left and right sides of the outer surface of the support roller 7.

[0039] The presence of the circular shaft 6, the supporting roller 7 and the circular block 8 will provide support for the pressing and forming of the photovoltaic bracket teeth.

[0040] Among them, a first motor 9 is fixedly installed on the right end of the vertical rod 403, and the other end of the output shaft of the first motor 9 is fixedly sleeved with a first rotating shaft 10. The left end of the first rotating shaft 10 passes through the vertical rod 403 and extends to the outside of the vertical rod 403. A pressing roller 11 is fixedly sleeved on the outer surface of the first rotating shaft 10, and the left and right sides of the outer surface of the pressing roller 11 are respectively fixedly sleeved with pressing gears 12 located above the round block 8.

[0041] When the first motor 9 is started, the first rotating shaft 10 will drive the pressing roller 11 and the pressing gear 12 to rotate, thereby performing a pressing and forming operation on the gears of the photovoltaic bracket.

[0042] Among them, a limiting rod 13 is fixedly installed on the front side of the bottom end of the two vertical rods 403, and a movable rod 14 is movably sleeved on the outer surface of the limiting rod 13. Cleaning brushes 15 are fixedly installed on the left and right sides of the rear end of the movable rod 14 respectively, and the outer surface of the cleaning brush 15 is movably connected to the outer surface of the pressing gear 12.

[0043] The outer surface of the limiting rod 13 and the inner surface of the movable rod 14 are both smooth, ensuring that the movable rod 14 will not get stuck when moving along the outer surface of the limiting rod 13 .

[0044] Among them, a support plate 16 is fixedly installed on the top of the rear end of the two vertical rods 403, a second motor 17 is fixedly installed in the middle of the front end of the support plate 16, the other end of the output shaft of the second motor 17 is fixedly sleeved with a second rotating shaft 18, and a turntable 19 is fixedly sleeved on the outer surface of the second rotating shaft 18.

[0045] When the second motor 17 is started, the second rotating shaft 18 drives the rotating disk 19 to rotate.

[0046] Among them, the bottom end of the turntable 19 is fixedly sleeved with an extension rod 20, and the right side of the outer surface of the extension rod 20 is movably sleeved with a rectangular block 21. The bottom end of the rectangular block 21 is fixedly connected to the top end of the movable rod 14, and the rectangular block 21 will drive the movable rod 14 to move.

[0047] When the extension rod 20 rotates along with the rotating disk 19 , the outer surface of the extension rod 20 will generate a thrust on the rectangular block 21 , pushing the rectangular block 21 to move back and forth with the movable rod 14 .

[0048] The working principle and use process of this utility model:

[0049] First, the operator uses bolts to fix the gear forming machine, and then starts the driving motor 501, so that the driving shaft 502 drives the rotating rod 503 to rotate, so that the rotating rod 503 generates a thrust on the round rod 405, pushing the round rod 405 through the cross bar 404 and moving the adjusting rod 401 and the vertical rod 403 along the inner surface of the column 3 until the spacing between the support roller 7 and the pressing gear 12 matches the thickness of the photovoltaic bracket, and then the processed photovoltaic bracket can be passed through the round block 8 and the pressing gear 12, and at the same time, the first motor 9 is started, so that the first rotating shaft 10 drives the pressing roller 11 and the pressing gear 12 to rotate, thereby performing a gear pressing operation on the photovoltaic bracket passing through. With the mutual cooperation of various mechanisms, the gear pressing operation of photovoltaic brackets of different thicknesses is realized, thereby improving the scope of use of the gear forming machine.

[0050] Then the operator starts the second motor 17, so that the second rotating shaft 18 drives the turntable 19 to rotate. At this time, the extension rod 20 fixedly connected to the turntable 19 will rotate together, so that the outer surface of the extension rod 20 generates a thrust on the inner surface of the rectangular block 21, pushing the rectangular block 21 to carry the movable rod 14 and the cleaning brush 15 to reciprocate along the outer surface of the limit rod 13, thereby cleaning the debris remaining on the outer surface of the pressing gear 12, preventing the debris from adhering to the outer surface of the pressing gear 12 and affecting the tooth pressing forming operation of the photovoltaic bracket, thereby improving the forming quality of the tooth.

[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0052] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic bracket tooth forming machine, characterized in that: Included are: An operating table (1), wherein mounting legs (2) are fixedly mounted on four corners of the bottom end of the operating table (1), and upright columns (3) are fixedly mounted on the left and right sides of the middle of the top end of the operating table (1); An adjusting mechanism (4), wherein the adjusting mechanism (4) is arranged at the bottom end of the operating table (1); A driving mechanism (5), wherein the driving mechanism (5) is arranged on the right side of the bottom end of the operating table (1); The adjusting mechanism (4) comprises an adjusting rod (401), wherein the adjusting rod (401) is movably sleeved on the inner surface of the column (3), the number of the adjusting rods (401) is two, and a slide groove (402) is respectively provided inside the two adjusting rods (401), the top ends of the two adjusting rods (401) respectively penetrate the column (3) and extend to the outside of the column (3) and are fixedly installed with a vertical rod (403), the number of the vertical rods (403) is two and the shape and size of the vertical rods (403) are the same, the bottom ends of the two adjusting rods (401) respectively penetrate the column (3) and the operating table (1) and extend to the outside of the operating table (1) and are fixedly installed with a cross bar (404), the inner surface of the middle end of the cross bar (404) is fixedly sleeved with a round rod (405), and the round rod (405) will move the vertical rod (403).

2. The photovoltaic bracket tooth forming machine according to claim 1, characterized in that: The driving mechanism (5) comprises: A driving motor (501), the driving motor (501) is fixedly mounted on the rear right side of the bottom end of the operating table (1), and the other end of the output shaft of the driving motor (501) is fixedly sleeved with a driving shaft (502); The rotating rod (503) is fixedly sleeved on the outer surface of the driving shaft (502), and the inner surface of the rotating rod (503) is movably sleeved on the right side of the outer surface of the round rod (405).

3. The photovoltaic bracket tooth forming machine according to claim 1, characterized in that: A round shaft (6) is movably sleeved on the top of the slide groove (402), and the left and right ends of the round shaft (6) respectively penetrate the column (3) and extend to the outside of the column (3), and a support roller (7) is fixedly sleeved on the middle of the outer surface of the round shaft (6), and the outer surface of the support roller (7) is movably connected to the outer surface of the column (3), and round blocks (8) are fixedly sleeved on the left and right sides of the outer surface of the support roller (7).

4. The photovoltaic bracket tooth forming machine according to claim 1, characterized in that: A first motor (9) is fixedly mounted on the right end of the vertical rod (403); a first rotating shaft (10) is fixedly sleeved on the other end of the output shaft of the first motor (9); a left end of the first rotating shaft (10) passes through the vertical rod (403) and extends to the outside of the vertical rod (403); a pressing roller (11) is fixedly sleeved on the outer surface of the first rotating shaft (10); and pressing gears (12) located above the round block (8) are fixedly sleeved on the left and right sides of the outer surface of the pressing roller (11), respectively.

5. The photovoltaic bracket tooth forming machine according to claim 1, characterized in that: A limiting rod (13) is fixedly installed on the front side of the bottom ends of the two vertical rods (403), and a movable rod (14) is movably sleeved on the outer surface of the limiting rod (13). Cleaning brushes (15) are fixedly installed on the left and right sides of the rear end of the movable rod (14), respectively, and the outer surface of the cleaning brush (15) is movably connected to the outer surface of the pressing gear (12).

6. The photovoltaic bracket tooth forming machine according to claim 1, characterized in that: A support plate (16) is fixedly mounted on the top of the rear ends of the two vertical rods (403); a second motor (17) is fixedly mounted in the middle of the front end of the support plate (16); a second rotating shaft (18) is fixedly sleeved on the other end of the output shaft of the second motor (17); and a rotating disk (19) is fixedly sleeved on the outer surface of the second rotating shaft (18).

7. The photovoltaic bracket tooth forming machine according to claim 6, characterized in that: An extension rod (20) is fixedly sleeved inside the bottom end of the rotating disk (19), and a rectangular block (21) is movably sleeved on the right side of the outer surface of the extension rod (20). The bottom end of the rectangular block (21) is fixedly connected to the top end of the movable rod (14), and the rectangular block (21) drives the movable rod (14) to move.

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