Rotary station for valve body machining

By using a combination of an electric telescopic rod and a bearing plate at the rotating station, the continuous rotation processing of the valve body is achieved, solving the problem of pause processing during loading and unloading in the prior art, and improving processing efficiency and continuity.

CN222790634UActive Publication Date: 2025-04-25CHANGSHA KERUI XINYUAN PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202421761880.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing rotary stations need to suspend processing during loading and unloading, resulting in low processing continuity and affecting processing efficiency.

Method used

Through the combination of the electric telescopic rod and the bearing plate, the continuous rotation processing of the valve body is achieved to avoid pause of processing during loading and unloading.

Benefits of technology

It improves the continuity and efficiency of valve body processing, simplifies the disassembly and installation process, and reduces the complexity of the limit structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222790634U_ABST
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Abstract

The utility model discloses a rotary station for valve body processing, including equipment seat and sphere, equipment seat is connected with the rotating mechanism, and the rotating mechanism includes motor, first rotating rod, belt transmission structure, second rotating rod, first fluted disc and second fluted disc, motor output end is connected with the bottom end of first rotating rod, second rotating rod is connected with the bottom end of second fluted disc. And the first rotating rod is connected with the second rotating rod through a belt transmission structure, and the first rotating rod is arranged on one side of the second rotating rod. According to the rotating station for valve body machining, after turning of a valve body on a first machining base is completed, a worker can control an electric telescopic rod to pull a bearing plate to move downwards, a driven fluted disc on a second machining base is engaged with a second fluted disc, at the moment, the first machining base stops rotating due to the fact that the first machining base is far away from the first fluted disc, and the valve body above the first machining base can be replaced; and therefore, the second machining seat is driven by the motor to drive the valve body at the top of the second machining seat to rotate for turning work, and the turning continuity and the machining efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve body processing, in particular to a rotary station used for valve body processing. Background Art

[0002] The valve body is a major component in the valve. During the processing of the valve body, a turning device is required to cooperate with a rotary station to turn it. After searching, it is found that the rotary station in the prior art is typically a rotary station for valve body processing with publication number CN219521411U, which relates to the field of valve body processing technology. It includes a working platform, a multi-station rotary mechanism and a loading and unloading mechanism. The multi-station rotary mechanism and the loading and unloading mechanism are respectively installed on the working platform. The multi-station rotary mechanism includes an intermittent divider, a speed regulating motor, a turntable and a pneumatic chuck. The rotating shaft of the speed regulating motor is connected to the input shaft of the intermittent divider through a coupling, and the turntable is installed on the output shaft of the intermittent divider. The valve body processing rotary station utilizes the pneumatic clamp on one side of the loading and unloading mechanism to grab the valve body to be processed and place it on the multi-station rotary mechanism. Its main feature is that it is fixed by a pneumatic chuck and the valve body to be processed is rotated to the processing area for processing. At the same time, the pneumatic clamp on the other side of the loading and unloading mechanism removes the processed valve body. The purpose of loading and unloading is achieved by automatically rotating the station, thereby improving the processing efficiency of the valve body.

[0003] In summary, the existing rotary workstation uses a clamp to load and unload materials, which means that the processing work needs to be suspended during the loading and unloading process, resulting in low processing continuity, which in turn affects the processing efficiency. In view of the above problems, the existing equipment needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a rotary workstation for valve body processing, so as to solve the problem that the existing rotary workstation proposed in the above background technology uses a clamp to load and unload materials, that is, the processing work needs to be suspended during the loading and unloading process, thereby making the processing continuity low, thereby affecting the processing efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotary station for valve body processing, comprising an equipment seat and a sphere,

[0006] The equipment seat is connected to the rotating mechanism, and the rotating mechanism includes a motor, a first rotating rod, a belt transmission structure, a second rotating rod, a first gear plate and a second gear plate. The output end of the motor is connected to the bottom end of the first rotating rod, and the first rotating rod is connected to the second rotating rod through the belt transmission structure. The first rotating rod is arranged on one side of the second rotating rod, and the first rotating rod and the second rotating rod are respectively provided with a first gear plate and a second gear plate.

[0007] Preferably, the rotating mechanism further includes a first processing seat, a second processing seat and a driven gear disc, and the driven gear disc is arranged on the outer wall of the first processing seat and the second processing seat.

[0008] Preferably, the motor is installed inside the equipment base, and the equipment base is rotatably connected to the first rotating rod and the second rotating rod.

[0009] Preferably, the first processing seat is meshedly connected with the first toothed disc via a driven toothed disc, and the position of the first toothed disc is higher than that of the second toothed disc.

[0010] Preferably, the second processing seat is meshedly connected with the second gear disc via a driven gear disc, and limiting holes are provided on the tops of the second processing seat and the first processing seat.

[0011] Preferably, the spheres are distributed in a ring array at the bottom of the second processing seat and the first processing seat, and the spheres are arranged on the outside of the rotating shaft.

[0012] Preferably, the rotating shaft is rotatably connected to the top of the supporting plate, and the top of the supporting plate is in contact with the bottom of the sphere.

[0013] Preferably, the bottom of the carrying plate is connected to the base via an electric telescopic rod, and the base is arranged between the first rotating rod and the second rotating rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the rotary station for valve body processing,

[0015] (1) The utility model can effectively solve the problem of the existing rotary station using the clamping claw to load and unload materials through the coordinated use of the electric telescopic rod and the bearing plate, that is, the processing work needs to be suspended during the loading and unloading process, which makes the processing continuity low and further affects the processing efficiency. After the valve body on the first processing seat is turned, the staff can control the electric telescopic rod to pull the bearing plate downward, so that the driven gear disc on the second processing seat is engaged with the second gear disc. At this time, the first processing seat stops rotating because it is away from the first gear disc, and the valve body above it can be replaced, so that the second processing seat will drive the valve body on its top to rotate and perform turning work under the drive of the motor, thereby improving the continuity of the turning process and improving its processing efficiency;

[0016] (2) The utility model can effectively solve the problem that the limiting structures in the existing valve body processing are mostly complex in structure to ensure stability, which makes the disassembly and installation process more troublesome through the limiting holes. The staff can install multiple connecting parts in the limiting holes at different positions according to the size of the valve body, that is, use the connecting parts at different positions to limit the valve body, and the disassembly and installation processes are simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a practical isometric view;

[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the equipment seat of the utility model;

[0019] Figure 3 This is a schematic diagram of the overall structure of the position distribution of the rotating shaft and the ball on the first gear disc of the utility model.

[0020] In the figure: 1. Equipment base; 2. Rotating mechanism; 201. Motor; 202. First rotating rod; 203. Belt transmission structure; 204. Second rotating rod; 205. First gear disc; 206. Second gear disc; 207. First processing seat; 208. Second processing seat; 209. Driven gear disc; 3. Limiting hole; 4. Loading plate; 5. Rotating shaft; 6. Ball; 7. Electric telescopic rod; 8. Base. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 The utility model provides a technical solution: a rotary station for valve body processing,

[0023] Embodiment 1

[0024] like Figure 1 and Figure 3 As shown, the equipment seat 1 is connected to the rotating mechanism 2, and the rotating mechanism 2 includes a motor 201, a first rotating rod 202, a belt transmission structure 203, a second rotating rod 204, a first gear disc 205 and a second gear disc 206. The output end of the motor 201 is connected to the bottom end of the first rotating rod 202, and the first rotating rod 202 is connected to the second rotating rod 204 through the belt transmission structure 203. The first rotating rod 202 is arranged on one side of the second rotating rod 204, and the first rotating rod 202 and the second rotating rod 204 are respectively provided with a first gear disc 205 and a second gear disc 206.

[0025] In a further embodiment, the rotating mechanism 2 further includes a first processing seat 207 , a second processing seat 208 and a driven gear plate 209 , and the driven gear plate 209 is disposed on the outer walls of the first processing seat 207 and the second processing seat 208 .

[0026] In a further embodiment, the motor 201 is installed inside the equipment base 1 , and the equipment base 1 is rotatably connected to the first rotating rod 202 and the second rotating rod 204 .

[0027] In a further embodiment, the first processing seat 207 is meshedly connected with the first toothed disc 205 via the driven toothed disc 209 , and the position of the first toothed disc 205 is higher than that of the second toothed disc 206 .

[0028] In a further embodiment, the second processing seat 208 is meshedly connected with the second gear disc 206 via a driven gear disc 209 , and a limiting hole 3 is provided on the top of the second processing seat 208 and the first processing seat 207 .

[0029] In a further embodiment, the bottom of the carrying plate 4 is connected to the base 8 via an electric telescopic rod 7 , and the base 8 is disposed between the first rotating rod 202 and the second rotating rod 204 .

[0030] Specifically, in the actual working process, the valve body is placed on the top of the first processing seat 207, and then the valve body is squeezed and fixed on the top of the first processing seat 207 by using the limiting hole 3 at the corresponding position of the connecting piece, and then the power starter motor 201 is connected to drive the first rotating rod 202 to rotate. When the first rotating rod 202 rotates, the second rotating rod 204 and the second gear disc 206 on its top are driven to rotate through the belt transmission structure 203. When the first rotating rod 202 rotates, the first gear disc 205 on its top cooperates with the driven gear disc 209 to drive the first processing seat 207 to drive the valve body to rotate, and then the valve body can be turned. During the processing, the staff can place the valve body to be processed on the top of the second processing seat 208, and then use The valve body is squeezed and fixed on the top of the second processing seat 208 by using the limiting hole 3 at the corresponding position of the connecting piece to penetrate. When the valve body on the first processing seat 207 is processed, the staff can control the electric telescopic rod 7 to drive the carrying plate 4 to move downward, so that the first toothed disc 205 is separated from the driven toothed disc 209 on the first processing seat 207, thereby stopping the rotation of the valve body. During the downward movement of the second processing seat 208, the driven toothed disc 209 on the outer side is engaged with the second toothed disc 206, and then the second processing seat 208 can be driven by rotating the second toothed disc 206 to drive the valve body above it to rotate. At this time, the connecting piece can be removed to replace the valve body on the first processing seat 207, thereby improving the continuity of the processing.

[0031] Embodiment 2

[0032] This embodiment is a further description of the above embodiment. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.

[0033] like Figure 3As shown, in a further embodiment, the spheres 6 are distributed in a ring array at the bottom of the second processing seat 208 and the first processing seat 207 , and the spheres 6 are arranged on the outside of the rotating shaft 5 .

[0034] In a further embodiment, the rotating shaft 5 is rotatably connected to the top of the supporting plate 4 , and the top of the supporting plate 4 is in contact with the bottom of the sphere 6 .

[0035] Specifically, the ball 6 can provide auxiliary support to the second processing seat 208 and the first processing seat 207 and the valve body on the top when they rotate, thereby ensuring the stability of the rotation.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rotary station for valve body processing, comprising an equipment seat (1) and a ball (6), characterized in that: The equipment seat (1) is connected to a rotating mechanism (2), and the rotating mechanism (2) comprises a motor (201), a first rotating rod (202), a belt transmission structure (203), a second rotating rod (204), a first toothed disc (205) and a second toothed disc (206); the output end of the motor (201) is connected to the bottom end of the first rotating rod (202), and the first rotating rod (202) is connected to the second rotating rod (204) via the belt transmission structure (203); the first rotating rod (202) is arranged on one side of the second rotating rod (204), and the first toothed disc (205) and the second toothed disc (206) are respectively arranged on the first rotating rod (202) and the second rotating rod (204).

2. A rotary station for valve body processing according to claim 1, characterized in that: The rotating mechanism (2) further comprises a first processing seat (207), a second processing seat (208) and a driven gear disc (209), and the driven gear disc (209) is arranged on the outer walls of the first processing seat (207) and the second processing seat (208).

3. A rotary station for valve body processing according to claim 1, characterized in that: The motor (201) is installed inside the equipment base (1), and the equipment base (1) is rotationally connected to the first rotating rod (202) and the second rotating rod (204).

4. A rotary station for valve body processing according to claim 2, characterized in that: The first processing seat (207) is meshedly connected with the first toothed disc (205) via a driven toothed disc (209), and the position of the first toothed disc (205) is higher than that of the second toothed disc (206).

5. A rotary station for valve body processing according to claim 2, characterized in that: The second processing seat (208) is meshedly connected with the second toothed disc (206) via a driven toothed disc (209), and a limiting hole (3) is provided on the top of both the second processing seat (208) and the first processing seat (207).

6. A rotary station for valve body processing according to claim 2, characterized in that: The spheres (6) are distributed in a ring array at the bottom of the second processing seat (208) and the first processing seat (207), and the spheres (6) are arranged on the outside of the rotating shaft (5).

7. A rotary station for valve body processing according to claim 6, characterized in that: The rotating shaft (5) is rotatably connected to the top of the bearing plate (4), and the top of the bearing plate (4) is in contact with the bottom of the sphere (6).

8. A rotary station for valve body processing according to claim 7, characterized in that: The bottom of the carrying plate (4) is connected to the base (8) via an electric telescopic rod (7), and the base (8) is arranged between the first rotating rod (202) and the second rotating rod (204).

Citation Information

Patent Citations

  • Rotary station for valve body machining

    CN219521411U