Rail mounting mechanism of rail hanging robot

Abstract

The track mounting mechanism comprises a connecting part, the lower end of the connecting part is connected with a first square tube in a sliding mode, and a plurality of first threaded holes are formed in the two sides of the first square tube respectively. Adjusting holes are formed in the two sides of the connecting part respectively and matched with the corresponding first threaded holes. The lower end of the first square pipe is connected with a first connecting plate, the lower end of the first connecting plate is connected with a second connecting plate, U-shaped parts are arranged on the two sides of the second connecting plate respectively, arc-shaped parts are arranged at the lower ends of the U-shaped parts, and circular pipe rails are arranged in the arc-shaped parts. The device can be suitable for rail installation at different positions of a plant, and has the advantages of being high in adaptability and convenient to install.

Description

Technical Field

[0001] The utility model relates to a track installation mechanism of a rail-hanging robot, belonging to the technical field of track installation mechanisms. Background Art

[0002] During the conventional conveying operation of the belt conveyor corridor, the rollers and idlers of the belt conveyor are frequently damaged, and sudden longitudinal tearing of the conveyor belt occurs from time to time, and the noise generated during operation is huge. Due to the long conveying distance of the belt conveyor, manual inspection is difficult and intensive, and problems cannot be discovered and handled in time, which often leads to more serious equipment failures and production stagnation, causing direct and indirect major economic losses. To solve these problems, a double-tube track robot can be introduced to replace manual inspection. The robot automatically inspects through a dedicated track set in the belt conveyor corridor, effectively reducing labor costs, improving inspection efficiency and accuracy, and promptly discovering and handling potential problems, thereby ensuring the stable operation of the belt conveyor. In order for the robot to be able to move and inspect on its own, it is necessary to set up a corresponding track for it. However, due to the layout and structure of the factory building and the space occupied by the corresponding production equipment, a track installation structure is urgently needed to be suitable for different factories to meet the track laying in different locations. Utility Model Content

[0003] The purpose of the utility model is to provide a track installation mechanism for a rail-hanging robot. The utility model can be applied to track installation at different locations of a factory building, and has the advantages of strong adaptability and convenient installation.

[0004] The technical solution of the utility model: a track installation mechanism of a rail-hanging robot, including a connecting component, a first square tube is slidably connected to the lower end of the connecting component, and a plurality of first threaded holes are respectively provided on both sides of the first square tube; a plurality of adjustment holes are respectively provided on both sides of the connecting component, and the adjustment holes cooperate with the corresponding first threaded holes; a first connecting plate is connected to the lower end of the first square tube, a second connecting plate is connected to the lower end of the first connecting plate, U-shaped portions are respectively provided on both sides of the second connecting plate, an arc portion is provided at the lower end of the U-shaped portion, and a round tube track is provided in the arc portion.

[0005] The track installation mechanism of the above-mentioned rail-hanging robot, the connecting component is arranged on the I-shaped crossbeam; the connecting component includes a first U-shaped plate symmetrically arranged, and the first U-shaped plate embraces the lower two sides of the I-shaped crossbeam; a third connecting plate is provided below the first U-shaped plate, and a second square tube is fixedly connected below the third connecting plate; the first square tube is slidably embedded in the second square tube; the adjustment holes are arranged on both sides of the second square tube, and the adjustment holes are long strips.

[0006] The track mounting mechanism of the aforementioned rail-hanging robot, wherein the connecting component is arranged on a rectangular rod, and the connecting component includes a fifth square tube, and connecting ears are respectively provided on both sides of the upper end of the fifth square tube, and fixing holes are provided on the connecting ears; the rectangular rod is embedded between the connecting ears and fixed by bolts passing through the fixing holes; the first square tube is slidably embedded in the fifth square tube; the adjustment holes are arranged on both sides of the fifth square tube, and the adjustment holes are circular holes.

[0007] The track installation mechanism of the aforementioned rail-hanging robot, the connecting component is arranged on the indoor ceiling; the connecting component includes a fifth connecting plate, and a plurality of first connecting grooves are arranged on the fifth connecting plate; a sixth square tube is arranged below the fifth connecting plate; the adjustment holes are arranged on both sides of the lower end of the sixth square tube; the first square tube is slidably embedded in the sixth square tube.

[0008] The track installation mechanism of the aforementioned rail-hanging robot, wherein the connecting component is arranged on a wall or a column; the connecting component includes a seventh square tube mounted on the first square tube, a sixth connecting plate is arranged at the upper end of the seventh square tube, and a plurality of second connecting grooves are arranged on the sixth connecting plate; the sixth connecting plate is fixed with a connecting bracket via the second connecting groove, and the connecting bracket is fixedly connected to the wall or the column.

[0009] In the aforementioned track installation mechanism of the rail-hanging robot, the connecting bracket is an L-shaped bracket, and a diagonal brace is provided between the two arms of the connecting bracket.

[0010] The track installation mechanism of the aforementioned rail-hanging robot, the circular tube track includes a track unit, the interior of the track unit is hollow; a second connecting tube is provided between the track units, and the second connecting tube penetrates into the interiors of two adjacent track units.

[0011] In the aforementioned rail mounting mechanism of the rail-hanging robot, a plurality of second through holes are provided at the end of the rail unit; a plurality of second threaded holes are symmetrically provided at both ends of the second connecting pipe, and the second threaded holes correspond to the second through holes.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model selects appropriate connecting parts according to different installation environments. After the connecting parts are fixed, the first square tube is inserted into the connecting parts. In order to make the track smooth, the first square tube is slid up and down in the connecting parts so that all the second connecting plates are flush, and then the bolts are inserted from the adjustment holes and screwed into the first threaded holes to connect and fix the connecting parts with the first square tube, and then the round tube track is installed on the arc part to complete the track construction.

[0014] 2. The utility model can be applied to different parts of the factory, such as I-beams, ceilings, side walls and columns, and can be adaptively combined to meet the construction of different factory environments, providing good protection for the rail-mounted robot. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the utility model installed on an I-shaped crossbeam;

[0017] Figure 3 It is a schematic diagram of the structure of the utility model installed on a rectangular rod;

[0018] Figure 4 is a schematic structural diagram of Example 1;

[0019] Figure 5 is a schematic structural diagram of Example 2;

[0020] Figure 6 is a schematic structural diagram of Example 3;

[0021] Figure 7 It is a structural schematic diagram of Example 4.

[0022] The marks in the accompanying drawings are: 1-connecting component, 2-first square tube, 3-first threaded hole, 4-adjustment hole, 5-first connecting plate, 6-second connecting plate, 7-U-shaped portion, 8-arc-shaped portion, 9-circular tube track, 101-first U-shaped plate, 102-third connecting plate, 103-second square tube, 110-second component, 121-fifth square tube, 122-first through hole, 123-connecting ear, 124-fixing hole, 130-rectangular rod, 201-fifth connecting plate, 202-first connecting groove, 203-sixth square tube, 301-connecting bracket, 302-sixth connecting plate, 303-second connecting groove, 304-seventh square tube, 305-diagonal brace, 901-track unit, 902-second connecting tube, 903-second through hole, 904-second threaded hole. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0024] Embodiment 1: A track installation mechanism for a track-hanging robot, comprising: Figure 1-4 As shown, it includes a connecting component 1 and a first square tube 2, and a plurality of first threaded holes 3 are respectively provided on both sides of the first square tube 2; adjustment holes 4 are respectively provided on both sides of the connecting component 1, and the adjustment holes 4 cooperate with the corresponding first threaded holes 3; Figure 1As shown, the first square tube 2 is connected to a first connecting plate 5 at the lower end, the first square tube 2 is integrally connected and fixed to the first connecting plate 5, the lower end of the first connecting plate 5 is fixed to a second connecting plate 6 by bolt connection, the second connecting plate 6 is provided with U-shaped parts 7 on both sides, the lower end of the U-shaped part 7 is provided with an arc part 8, and the arc part 8 is provided with a circular tube track 9. The second connecting plate 6, the U-shaped part 7 and the arc part 8 are obtained by processing a steel plate. The circular tube track includes a track unit 901, and the track unit 901 is hollow inside; a second connecting pipe 902 is provided between the track units 901, and the second connecting pipe 902 penetrates into the inside of two adjacent track units 901; a plurality of second through holes 903 are provided at the ends of the track unit 901; a plurality of second threaded holes 904 are symmetrically provided at both ends of the second connecting pipe 902, and the second threaded holes 904 correspond to the second through holes 903. Therefore, the corresponding number of track units 901 can be selected according to the required track length, and then the second connecting pipe 902 is inserted between adjacent track units 901, and the bolt is inserted from the second through hole 903 and screwed into the second threaded hole 904, so that the track units 901 are fixed to each other, and the connection of the round tube track 9 is completed. Figure 2 As shown, in this embodiment, the connecting component 1 is installed on the I-shaped crossbeam; the connecting component 1 includes a symmetrically arranged first U-shaped plate 101, and the first U-shaped plate 101 embraces the lower two sides of the I-shaped crossbeam; a third connecting plate 102 is arranged below the first U-shaped plate 101, and a second square tube 103 is fixedly connected below the third connecting plate 102 by welding; the first square tube 2 is slidably embedded in the second square tube 103; the adjustment hole 4 is arranged on both sides of the second square tube 103, and the adjustment hole 4 is long. First, the two first U-shaped plates 101 are buckled on both sides of the lower I-shaped crossbeam, and then the third connecting plate 102 is connected between the first U-shaped plates 101 by bolts, so that the second square tube 103 can be suspended on the crossbeam, and then the first square tube 2 is slidably embedded under the second square tube 103, and the height of the first square tube 2 is adjusted, and the second square tube 103 is connected and fixed to the first square tube 2 by bolts inserted from the adjustment hole 4 and screwed into the first threaded hole 3.

[0025] Furthermore, if Figure 2 and 4As shown, a rectangular rod 130 is horizontally fixedly connected between the second square tubes 103, a fifth square tube 121 is provided below the rectangular rod 130, connecting ears 123 are respectively provided on both sides of the upper end of the fifth square tube 121, and fixing holes 124 are provided on the connecting ears 123; the rectangular rod 130 is embedded between the connecting ears 123 and fixed with bolts passing through the fixing holes 124; the first square tube 2 is slidably embedded in the fifth square tube 121; the adjustment holes 4 are provided on both sides of the fifth square tube 121, and the adjustment holes 4 are circular holes. After the second square tube 103 is connected to the I-shaped crossbeam, the rectangular rod 130 is fixed by bolts or welding, and the fifth square tube 121 is fixed to the rectangular rod 130 by inserting bolts into the fixing holes 124 on the connecting ears 123, and then the first square tube 2 is slidably inserted into the bottom of the fifth square tube 121, and the height of the first square tube 2 is adjusted to be flush with the height of the first square tube 2 connected to the bottom of the second square tube 103, and the fifth square tube 121 is connected and fixed to the first square tube 2 by inserting bolts from the adjustment hole 4 of the fifth square tube 121 and screwing them into the first threaded hole 3.

[0026] Embodiment 2: A track installation mechanism for a track-hanging robot, comprising: Figure 1 and 5 As shown, it is installed under the indoor ceiling, including a connecting component 1 and a first square tube 2, and a plurality of first threaded holes 3 are respectively arranged on both sides of the first square tube 2; adjustment holes 4 are respectively arranged on both sides of the connecting component 1, and the adjustment holes 4 cooperate with the corresponding first threaded holes 3; the connecting component 1 includes a fifth connecting plate 201, and a plurality of first connecting grooves 202 are arranged on the fifth connecting plate 201; a sixth square tube 203 is welded and fixedly connected under the fifth connecting plate 201; the adjustment holes 4 are arranged on both sides of the lower end of the sixth square tube 203; the lower end of the sixth square tube 203 is slidably connected to the first square tube 2. As shown Figure 1As shown, the first square tube 2 is connected to a first connecting plate 5 at the lower end, the first square tube 2 is integrally connected and fixed to the first connecting plate 5, the lower end of the first connecting plate 5 is fixed to a second connecting plate 6 by bolt connection, the second connecting plate 6 is provided with U-shaped parts 7 on both sides, the lower end of the U-shaped part 7 is provided with an arc part 8, and the arc part 8 is provided with a circular tube track 9. The second connecting plate 6, the U-shaped part 7 and the arc part 8 are obtained by processing a steel plate. The circular tube track includes a track unit 901, and the track unit 901 is hollow inside; a second connecting pipe 902 is provided between the track units 901, and the second connecting pipe 902 penetrates into the inside of two adjacent track units 901; a plurality of second through holes 903 are provided at the ends of the track unit 901; a plurality of second threaded holes 904 are symmetrically provided at both ends of the second connecting pipe 902, and the second threaded holes 904 correspond to the second through holes 903. Therefore, a corresponding number of track units 901 can be selected according to the required track length, and then the second connecting pipe 902 is inserted between adjacent track units 901, and the bolts are inserted from the second through holes 903 and screwed into the second threaded holes 904, so that the track units 901 are fixed to each other, completing the connection of the circular tube track 9.

[0027] The connecting component 1 is fixed to the ceiling by passing the bolt through the first connecting groove 202 and screwing it into the ceiling, and then the first square tube 2 is connected under the sixth square tube 203. After adjusting the height of the first square tube 2, the bolt is passed through the adjustment hole 4 and screwed into the first threaded hole 3 to connect and fix the connecting component 1 to the first square tube 2.

[0028] Embodiment 3: A track installation mechanism for a track-hanging robot, comprising: Figure 1 and 6 As shown, it is installed on the wall, including a connecting component 1, the lower end of which is slidably connected to a first square tube 2, and a plurality of first threaded holes 3 are respectively provided on both sides of the first square tube 2; adjustment holes 4 are respectively provided on both sides of the connecting component 1, and the adjustment holes 4 cooperate with the corresponding first threaded holes 3; the connecting component 1 includes a seventh square tube 304 sleeved on the first square tube 2, and a sixth connecting plate 302 is provided on the upper end of the seventh square tube 304, and a plurality of second connecting grooves 303 are provided on the sixth connecting plate 302; the sixth connecting plate 302 is fixed with a connecting bracket 301 via the second connecting grooves 303, and the connecting bracket 301 is fixedly connected to the wall. The connecting bracket 301 is an L-shaped frame, and a diagonal brace 305 is provided between the two arms of the connecting bracket 301. As shown Figure 1As shown, the first square tube 2 is connected to a first connecting plate 5 at the lower end, the first square tube 2 is integrally connected and fixed to the first connecting plate 5, the lower end of the first connecting plate 5 is fixed to a second connecting plate 6 by bolt connection, the second connecting plate 6 is provided with U-shaped parts 7 on both sides, the lower end of the U-shaped part 7 is provided with an arc part 8, and the arc part 8 is provided with a circular tube track 9. The second connecting plate 6, the U-shaped part 7 and the arc part 8 are obtained by processing a steel plate. The circular tube track includes a track unit 901, and the track unit 901 is hollow inside; a second connecting pipe 902 is provided between the track units 901, and the second connecting pipe 902 penetrates into the inside of two adjacent track units 901; a plurality of second through holes 903 are provided at the ends of the track unit 901; a plurality of second threaded holes 904 are symmetrically provided at both ends of the second connecting pipe 902, and the second threaded holes 904 correspond to the second through holes 903. Therefore, a corresponding number of track units 901 can be selected according to the required track length, and then the second connecting pipe 902 is inserted between adjacent track units 901, and the bolts are inserted from the second through holes 903 and screwed into the second threaded holes 904, so that the track units 901 are fixed to each other, completing the connection of the circular tube track 9.

[0029] First, fix the connecting bracket 301 to the wall with bolts, and then connect and fix the sixth connecting plate 302 to the connecting bracket 301 with bolts. After that, connect the first square tube 2 under the seventh square tube 304. After adjusting the height of the first square tube 2, insert the bolt from the adjustment hole 4 and screw it into the first threaded hole 3 to connect and fix the connecting component 1 to the first square tube 2.

[0030] Embodiment 4: A track installation mechanism for a track-hanging robot, comprising: Figure 1 and 7 As shown, it is installed on a column, and the column is set in the arc area of ​​the track, including a connecting component 1, and the lower end of the connecting component 1 is slidably connected to a first square tube 2, and a plurality of first threaded holes 3 are respectively provided on both sides of the first square tube 2; adjustment holes 4 are respectively provided on both sides of the connecting component 1, and the adjustment holes 4 cooperate with the corresponding first threaded holes 3; the connecting component 1 includes a seventh square tube 304 sleeved on the first square tube 2, and a sixth connecting plate 302 is provided on the upper end of the seventh square tube 304, and a plurality of second connecting grooves 303 are provided on the sixth connecting plate 302; the sixth connecting plate 302 is fixed with a connecting bracket 301 through the second connecting groove 303, and the connecting bracket 301 is fixedly connected to the column. The connecting bracket 301 is an L-shaped frame, and a diagonal support rod 305 is provided between the two arms of the connecting bracket 301. As shown Figure 1As shown, the first square tube 2 is connected to a first connecting plate 5 at the lower end, the first square tube 2 is integrally connected and fixed to the first connecting plate 5, the lower end of the first connecting plate 5 is fixed to a second connecting plate 6 by bolt connection, the second connecting plate 6 is provided with U-shaped parts 7 on both sides, the lower end of the U-shaped part 7 is provided with an arc part 8, and the arc part 8 is provided with a circular tube track 9. The second connecting plate 6, the U-shaped part 7 and the arc part 8 are obtained by processing a steel plate. The circular tube track includes a track unit 901, and the track unit 901 is hollow inside; a second connecting pipe 902 is provided between the track units 901, and the second connecting pipe 902 penetrates into the inside of two adjacent track units 901; a plurality of second through holes 903 are provided at the ends of the track unit 901; a plurality of second threaded holes 904 are symmetrically provided at both ends of the second connecting pipe 902, and the second threaded holes 904 correspond to the second through holes 903. Therefore, a corresponding number of track units 901 can be selected according to the required track length, and then the second connecting pipe 902 is inserted between adjacent track units 901, and the bolts are inserted from the second through holes 903 and screwed into the second threaded holes 904, so that the track units 901 are fixed to each other, completing the connection of the circular tube track 9.

[0031] First, place the column at the turning point of the track and fix it to the ground, then fix the connecting bracket 301 to the column with bolts, and then connect and fix the sixth connecting plate 302 to the connecting bracket 301 with bolts, and then connect the first square tube 2 under the seventh square tube 304. After adjusting the height of the first square tube 2, insert the bolt from the adjustment hole 4 and screw it into the first threaded hole 3 to connect and fix the connecting component 1 to the first square tube 2.

[0032] Working principle:

[0033] Select a suitable connection component 1 according to the installation environment. After the connection component 1 is fixed, insert the first square tube 2 into the connection component 1. In order to make the track smooth, slide the first square tube 2 up and down in the connection component 1 so that all the second connection plates 6 are flush, and then insert the bolts from the adjustment holes 4 and screw them into the first threaded holes 3 to connect and fix the connection component 1 with the first square tube 2, and then install the round tube track 9 on the arc portion 8 to complete the track construction.

Claims

1. A rail mounting mechanism for a rail-hanging robot, characterized in that: The invention comprises a connecting component (1), wherein the lower end of the connecting component (1) is slidably connected to a first square tube (2), and a plurality of first threaded holes (3) are respectively arranged on both sides of the first square tube (2); a plurality of adjustment holes (4) are respectively arranged on both sides of the connecting component (1), and the adjustment holes (4) cooperate with the corresponding first threaded holes (3); a first connecting plate (5) is connected to the lower end of the first square tube (2), and a second connecting plate (6) is connected to the lower end of the first connecting plate (5), and U-shaped portions (7) are respectively arranged on both sides of the second connecting plate (6), and an arc portion (8) is arranged at the lower end of the U-shaped portion (7), and a circular tube track (9) is arranged inside the arc portion (8).

2. The track installation mechanism of the rail-hanging robot according to claim 1, characterized in that: The connecting component (1) is arranged on the I-shaped crossbeam; the connecting component (1) comprises a first U-shaped plate (101) which is symmetrically arranged, and the first U-shaped plate (101) embraces two sides below the I-shaped crossbeam; a third connecting plate (102) is arranged below the first U-shaped plate (101), and a second square tube (103) is fixedly connected below the third connecting plate (102); the first square tube (2) is slidably embedded in the second square tube (103); the adjustment hole (4) is arranged on two sides of the second square tube (103), and the adjustment hole (4) is in a long strip shape.

3. The track installation mechanism of the rail-hanging robot according to claim 1, characterized in that: The connecting component (1) is arranged on a rectangular rod (130), and the connecting component (1) comprises a fifth square tube (121). The upper ends of the fifth square tube (121) are respectively provided with connecting ears (123), and the connecting ears (123) are provided with fixing holes (124); the rectangular rod (130) is embedded between the connecting ears (123) and is fixed by bolts passing through the fixing holes (124); the first square tube (2) is slidably embedded in the fifth square tube (121); the adjustment holes (4) are arranged on both sides of the fifth square tube (121), and the adjustment holes (4) are circular holes.

4. The track installation mechanism of the rail-hanging robot according to claim 1, characterized in that: The connecting component (1) is arranged on an indoor ceiling; the connecting component (1) comprises a fifth connecting plate (201), and the fifth connecting plate (201) is provided with a plurality of first connecting grooves (202); a sixth square tube (203) is provided below the fifth connecting plate (201); the adjustment holes (4) are arranged on both sides of the lower end of the sixth square tube (203); and the first square tube (2) is slidably embedded in the sixth square tube (203).

5. The track installation mechanism of the rail-hanging robot according to claim 1, characterized in that: The connecting component (1) is arranged on a wall or a column; the connecting component (1) comprises a seventh square tube (304) sleeved on the first square tube (2); a sixth connecting plate (302) is arranged at the upper end of the seventh square tube (304); a plurality of second connecting grooves (303) are arranged on the sixth connecting plate (302); a connecting bracket (301) is fixed to the sixth connecting plate (302) via the second connecting grooves (303); the connecting bracket (301) is fixedly connected to the wall or the column.

6. The track installation mechanism of the rail-hanging robot according to claim 5, characterized in that: The connecting bracket (301) is an L-shaped bracket, and an oblique support rod (305) is arranged between two arms of the connecting bracket (301).

7. The track installation mechanism of the rail-hanging robot according to claim 1, characterized in that: The circular tube track comprises a track unit (901), the track unit (901) is hollow inside; a second connecting tube (902) is provided between the track units (901), and the second connecting tube (902) penetrates into the interiors of two adjacent track units (901).

8. The track installation mechanism of the rail-hanging robot according to claim 7, characterized in that: The end of the track unit (901) is provided with a plurality of second through holes (903); the two ends of the second connecting pipe (902) are symmetrically provided with a plurality of second threaded holes (904), and the second threaded holes (904) correspond to the second through holes (903).

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