Sprayer seven-insertion-tube assembling equipment

Abstract

The utility model discloses a sprayer seven-insertion-tube assembling device which comprises a supporting frame, and a rotating disc is rotationally arranged at the top of the supporting frame. The inner tool is mounted on the rotating disc; the gasket vibration feeding disc is arranged on one side of the supporting frame, and a gap is reserved between one end of the gasket vibration feeding disc and the rotating disc; a pump core vibration feeding disc; the automatic assembly machine has the beneficial effects that the problems of complicated assembly, low efficiency, high error rate, low automation degree and the like exist in the existing manual assembly mode of seven insertion tubes of a sprayer, and the problems not only increase the production cost and the labor demand, but also restrict the further development of the sprayer manufacturing industry; the equipment capable of automatically completing assembly of the seven inserting pipes of the sprayer is developed, the efficient, accurate and automatic production process is achieved, and the equipment has important significance in improving the product quality, reducing the production cost and enhancing the market competitiveness.

Description

Technical Field

[0001] The utility model belongs to the technical field of sprayer component assembly, and in particular relates to seven-piece cannula assembly equipment for a sprayer. Background Art

[0002] In the sprayer manufacturing industry, the assembly of the sprayer is a crucial link, and its quality directly affects the product's performance, sealing and user experience. Traditionally, the assembly of the sprayer, especially the assembly of the seven core components, namely the gasket, pump core, ring, template, cannula, air cap and outer cover, mainly relies on manual operation. Although this manual assembly method can flexibly respond to various production needs to a certain extent, its disadvantages are becoming increasingly prominent with the acceleration of industrialization and the continuous growth of market demand.

[0003] Firstly, the manual assembly process is cumbersome and time-consuming. Since each of the seven components has a specific shape, size and installation requirements, workers need to select, align, and install them one by one, and check repeatedly to ensure that each component is installed correctly. This process is not only labor-intensive, but also inefficient and difficult to meet the needs of large-scale production.

[0004] Secondly, manual assembly has a high error rate. Due to human factors such as fatigue and distraction, it is easy to cause problems such as inaccurate installation position, missing or wrong installation of components, which in turn affects the overall quality and consistency of the product. These problems not only increase the cost of subsequent inspection and rework, but may also damage the company's brand image and market competitiveness.

[0005] Furthermore, manual assembly is difficult to achieve a high degree of automation and intelligence. With the development of intelligent manufacturing technology, more and more companies are beginning to seek to improve production efficiency and product quality through automation and intelligence. However, traditional manual assembly methods are difficult to effectively integrate with automated production lines due to their inherent complexity and uncertainty, which limits the improvement of the automation and intelligence level of the production process. Utility Model Content

[0006] The utility model aims to provide a seven-piece cannula assembly device for a sprayer, so as to realize efficient, accurate and automated production.

[0007] To achieve the above purpose, the utility model provides the following technical solutions: a sprayer seven-piece cannula assembly device, comprising

[0008] A support frame, wherein a rotating disk is rotatably provided on the top of the support frame;

[0009] Internal tooling, the internal tooling being installed on the rotating disk;

[0010] A gasket vibrating loading tray, wherein the gasket vibrating loading tray is arranged on one side of the supporting frame, and a gap is left between one end of the gasket vibrating loading tray and the rotating disk;

[0011] A pump core vibration loading tray, wherein the pump core vibration loading tray is arranged on one side of the support frame, and a gap is left between one end of the pump core vibration loading tray and the rotating disk;

[0012] It also includes a swing arm claw arranged on the support frame for grabbing the pump core and inserting it into the gasket, a ring vibrating loading plate arranged on one side of the support frame and used for ring loading, a sealing detection component arranged on the support frame for detecting the gasket and the mold seal, an insertion mechanism arranged on the support frame for inserting the tube, an air cover vibrating loading plate arranged on one side of the support frame and used for air cover loading, an outer cover loading piece arranged on one side of the support frame and used for outer cover loading, and a discharge conveyor belt arranged on one side of the support frame and used for discharge.

[0013] Preferably, the sealing detection component comprises an upper push cylinder installed on the support frame, and a rubber upper push provided at the output end of the upper push cylinder, and the rubber upper push can be pressed against the mold.

[0014] Preferably, the intubation mechanism includes a bracket mounted on a support frame, a horizontal plate disposed on the top of the bracket, and an intubation cylinder mounted on the top of the horizontal plate.

[0015] Preferably, it also includes a positioning rod for positioning the bow.

[0016] Preferably, it also includes a conversion component, which includes a rotating cylinder installed on a support frame and a claw connected to the rotating cylinder.

[0017] Preferably, it also includes a support column installed on the top of the support frame, an alcohol barrel arranged on the support column, and a dropper connected to the alcohol barrel and used for adding alcohol.

[0018] Preferably, it also includes a plurality of pressing components for pressing down, and a plurality of photoelectric sensors for detecting the presence or absence.

[0019] Preferably, it also includes a plurality of offset grabbing devices for offset grabbing after feeding.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] The existing manual assembly method of the seven-piece cannula of the sprayer has problems such as cumbersome assembly, low efficiency, high error rate and low degree of automation. These problems not only increase production costs and labor requirements, but also restrict the further development of the sprayer manufacturing industry. The present application develops a device that can automatically complete the assembly of the seven-piece cannula of the sprayer, realizing an efficient, accurate and automated production process, which is of great significance for improving product quality, reducing production costs and enhancing market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;

[0023] Figure 2 For the utility model Figure 1 A schematic diagram of the enlarged structure of area A;

[0024] Figure 3 This is a schematic diagram of the third perspective structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the utility model from a third viewing angle;

[0026] Figure 5 For the utility model Figure 4 Schematic diagram of the enlarged structure of area B;

[0027] Figure 6 For the utility model Figure 4 Schematic diagram of the enlarged structure of the D region in FIG.

[0028] Figure 7 This is a schematic diagram of the third perspective structure of the present invention;

[0029] Figure 8 This is a schematic diagram of the third perspective structure of the present invention;

[0030] Fig. 9 This is a schematic diagram of the structure of the cannula mechanism of the utility model;

[0031] In the figure: 1. Gasket vibrating loading tray; 2. Pump core vibrating loading tray; 3. Ring vibrating loading tray; 4. Support frame; 5. Rotating plate; 51. Inner tooling; 6. Swing arm claw; 7. Positioning rod; 71. Top cylinder; 72. Rubber top; 73. Backing mold; 8. Insertion mechanism; 81. Bracket; 82. Horizontal plate; 83. Insertion cylinder; 9. Discharge conveyor belt; 10. Outer cover loading piece; 11. Air cover vibrating loading tray. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-Figure 9 The utility model provides a sprayer seven-piece cannula assembly device, comprising

[0034] The support frame 4 is provided with a rotating disk 5 on the top of the support frame 4, and the support frame 4 plays a role of stable support. The rotating disk 5 can rotate, which increases the convenience of use. A motor is installed on the support frame 4, and the rotating disk 5 is driven to rotate by the motor;

[0035] The inner tooling 51 is installed on the rotating disk 5, and the inner tooling 51 is driven to rotate when the rotating disk 5 rotates;

[0036] The gasket vibrating loading tray 1 is arranged on one side of the supporting frame 4, and a gap is left between one end of the gasket vibrating loading tray 1 and the rotating disk 5, and the gasket vibrating loading tray 1 is used to realize the loading of gaskets;

[0037] The pump core vibration loading tray 2 is arranged on one side of the support frame 4, and a gap is left between one end of the pump core vibration loading tray 2 and the rotating disk 5. The pump core vibration loading tray 2 is used to realize the loading of the pump core;

[0038] It also includes a swing arm claw 6 arranged on the support frame 4 for grabbing the pump core and inserting it into the gasket, which makes it more convenient to grab the pump core and insert it into the gasket through the swing arm claw 6, a ring vibrating loading plate 3 arranged on one side of the support frame 4 and used for ring loading, which makes it more convenient to load the ring through the ring vibrating loading plate 3, a sealing detection component arranged on the support frame 4 for detecting the seal of the gasket and the mold 73, and performing airtightness detection to increase the convenience of use, an insertion mechanism 8 arranged on the support frame 4 for insertion, an air cover vibrating loading plate 11 arranged on one side of the support frame 4 and used for air cover loading, which makes it more convenient to load the air cover, an outer cover loading piece 10 arranged on one side of the support frame 4 and used for outer cover loading, which makes it more convenient to load the outer cover, a discharge conveyor belt 9 arranged on one side of the support frame 4 and used for discharging, and the convenience of discharging is increased through the discharge conveyor belt 9.

[0039] In this embodiment, preferably, the sealing detection component includes an upper cylinder 71 installed on the support frame 4, which realizes the addition of the upper cylinder 71, and a rubber upper cylinder 72 is arranged at the output end of the upper cylinder 71, and the rubber upper cylinder 72 can be pressed against the backing mold 73. When the upper cylinder 71 works, it drives the rubber upper cylinder 72 to push the backing mold 73 tightly, and inflate to see if there is any leakage, so as to perform an airtightness test.

[0040] In this embodiment, preferably, the intubation mechanism 8 includes a bracket 81 installed on the support frame 4, which realizes the addition of the bracket 81, a horizontal plate 82 is arranged on the top of the bracket 81, the bracket 81 increases the support for the horizontal plate 82, and an intubation cylinder 83 is installed on the top of the horizontal plate 82, and the intubation performance is achieved through the intubation cylinder 83.

[0041] In this embodiment, preferably, a positioning rod 7 for positioning the bow ring is further included, and the positioning performance of the bow ring when additionally provided is improved by the positioning rod 7.

[0042] In this embodiment, preferably, a conversion component is also included, and the conversion component includes a rotating cylinder installed on the support frame 4, and a claw connected to the rotating cylinder helps to achieve the conversion of the prototype.

[0043] In the present embodiment, preferably, it also includes a support column installed on the top of the support frame 4, so that the support column is added, and an alcohol barrel is arranged on the support column. The support column increases the support for the alcohol barrel, and a dropper is connected to the alcohol barrel and used to add alcohol. Alcohol is added through the dropper, and the lubrication performance is increased by the added alcohol.

[0044] In this embodiment, preferably, it also includes a plurality of pressing components for pressing down and a plurality of photoelectric sensors for detecting the presence or absence, thereby increasing the convenience of use.

[0045] In this embodiment, preferably, it also includes a plurality of staggered grasping devices for staggered grasping after feeding, so as to improve the feeding performance.

[0046] The working principle and use process of the utility model are as follows: when in use, the gasket is loaded through the gasket vibration loading plate 1, the pump core is loaded through the pump core vibration loading plate 2, the swing arm claw 6 grabs the pump core and inserts it into the gasket, and then grabs it and places it in the inner tooling 51, and detects it through the photoelectric sensor, and realizes the loading of the ring through the ring vibration loading plate 3, and after the misalignment of the misalignment grabbing device, it is positioned through the positioning rod 7, and the ring is grabbed and inserted along the pump core, and the photoelectric sensor is used to detect whether it is in place, and if so, it is pressed down through the pressing component, and the photoelectric sensor detects whether the height is pressed in place, and the upper cylinder 7 is pushed up 1 works, drives the rubber top 72 to push the back mold 73 tightly, inflates to see if there is any leakage, and performs air tightness detection; realizes the conversion of the back mold through the conversion component, realizes the addition of alcohol through the dropper, increases the lubrication performance through the added alcohol, realizes the insertion performance through the insertion mechanism 8, realizes the air cover feeding through the air cover vibration feeding tray 11, presses the air cover through the pressing component, and then detects it through the photoelectric sensor, realizes the outer cover feeding through the outer cover feeding piece 10, presses it through the pressing component, and then detects it through the photoelectric sensor, and discharges it through the discharge conveyor belt 9.

[0047] Although the embodiments of the present invention have been shown and described, as detailed above, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A seven-piece cannula assembly device for a sprayer, characterized in that: include A support frame (4), wherein a rotating disk (5) is rotatably provided on the top of the support frame (4); An inner tooling (51), wherein the inner tooling (51) is mounted on the rotating disk (5); A gasket vibrating loading tray (1), wherein the gasket vibrating loading tray (1) is arranged on one side of the support frame (4), and a gap is left between one end of the gasket vibrating loading tray (1) and the rotating tray (5); A pump core vibration loading tray (2), wherein the pump core vibration loading tray (2) is arranged on one side of the support frame (4), and a gap is left between one end of the pump core vibration loading tray (2) and the rotating tray (5); It also includes a swing arm claw (6) arranged on the support frame (4) for grabbing the pump core and inserting it into the gasket, a ring vibrating loading plate (3) arranged on one side of the support frame (4) and used for ring loading, a sealing detection component arranged on the support frame (4) for detecting the sealing of the gasket and the backing mold (73), an insertion mechanism (8) arranged on the support frame (4) for inserting a tube, an air cover vibrating loading plate (11) arranged on one side of the support frame (4) and used for air cover loading, an outer cover loading piece (10) arranged on one side of the support frame (4) and used for outer cover loading, and a discharge conveyor belt (9) arranged on one side of the support frame (4) and used for discharging.

2. A seven-piece cannula assembly device for a sprayer according to claim 1, characterized in that: The sealing detection component comprises an upper push cylinder (71) mounted on a support frame (4), a rubber upper push (72) arranged at the output end of the upper push cylinder (71), and the rubber upper push (72) can be pressed against a support mold (73).

3. A sprayer seven-piece cannula assembly device according to claim 1, characterized in that: The intubation mechanism (8) comprises a bracket (81) mounted on a support frame (4), a horizontal plate (82) arranged on the top of the bracket (81), and an intubation cylinder (83) mounted on the top of the horizontal plate (82).

4. A seven-piece cannula assembly device for a sprayer according to claim 1, characterized in that: It also comprises a positioning rod (7) for positioning the bow.

5. The seven-piece cannula assembly device for a sprayer according to claim 1, characterized in that: It also comprises a conversion component, which comprises a rotary cylinder mounted on a support frame (4) and a claw hand connected to the rotary cylinder.

6. A sprayer seven-piece cannula assembly device according to claim 1, characterized in that: It also includes a support column installed on the top of the support frame (4), an alcohol barrel arranged on the support column, and a dropper connected to the alcohol barrel and used for adding alcohol.

7. A sprayer seven-piece cannula assembly device according to claim 1, characterized in that: It also includes a plurality of pressing components for pressing down and a plurality of photoelectric sensors for detecting the presence or absence.

8. The seven-piece cannula assembly device for a sprayer according to claim 1, characterized in that: It also includes a plurality of offset grabbing devices for offset grabbing after feeding.

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