Full-automatic machining numerical control machine tool for metal workpieces

Abstract

The utility model discloses a full-automatic machining numerical control machine tool for metal workpieces, and relates to the technical field of full-automatic numerical control machine tools. A housing is cooperatively mounted at one end of the base; a supporting frame is installed on the base in the housing in a matched mode, and a Y-axis moving structure is installed on the top of the supporting frame in a matched mode. A Z-axis moving structure is mounted on one side of the Y-axis moving structure; the Z-axis moving structure is perpendicular to the X-axis moving structure; the clamp tables are fixedly installed on the X-axis moving structure, and a real adsorption clamp is installed between the two clamp tables in a matched mode. Workpieces are placed in the air channels on the adsorption platform, the workpieces are effectively supported through the magnet supporting blocks, the workpieces are sensed through sensors installed in the installation holes, after the workpieces are placed, the sides, attached to the air channels, of the workpieces are adsorbed and extracted through air suction holes formed in the #-shaped air channels, the tian-shaped air channels and the concentric-square-shaped air channels, and then the workpieces are adsorbed and extracted through air suction holes formed in the #-shaped air channels, the tian-shaped air channels and the concentric-square-shaped air channels. And vacuum fixation of the workpiece and the adsorption platform is realized.

Description

Technical Field

[0001] The utility model specifically relates to the technical field of full-automatic numerically controlled machine tools, in particular to a full-automatic numerically controlled machine tool for processing metal workpieces. Background Art

[0002] Modern industry has increasingly higher requirements for product quality, production efficiency and cost control. The manufacturing industry needs more efficient and precise processing equipment to meet large-scale and diversified production needs. For example, the rapid development of the automotive industry has prompted the continuous upgrading of CNC machine tools for parts processing; CNC machine tools are automated machine tools equipped with program control systems. The advantages are high precision: very precise processing can be achieved to ensure product quality; high efficiency: a high degree of automation, continuous long-term work, greatly improving production efficiency; high flexibility: by changing programs and tools, etc., it can quickly adapt to different processing needs;

[0003] When traditional CNC machine tools are processing workpieces, they can only effectively process one workpiece at a time on the fixture table. Although the processing accuracy of the workpiece can be effectively guaranteed, after the processing of a single workpiece is completed, the workpiece needs to be disassembled and replaced. This requires a lot of man-hours during replacement, which wastes time and greatly reduces the working efficiency of the CNC machine tool.

[0004] When a traditional CNC machine tool clamps and fixes a workpiece, it can only effectively fix and process one workpiece through a fixture. Although this can realize fully automatic processing of the workpiece, some workpieces now require a short processing time. Therefore, after the workpiece is processed, the workpiece needs to be replaced. When the workpiece is replaced, the position of the workpiece needs to be re-fixed or re-positioned. This will cause the time for replacing the workpiece to be longer than the processing time of the CNC machine tool. This greatly reduces the working efficiency of the CNC machine tool and cannot effectively ensure the effective processing of continuous workpieces of the CNC machine tool.

[0005] In view of the above situation, we provide a fully automatic CNC machine tool for processing metal workpieces. In this device, a fixture table is arranged on the X-axis moving structure, a real adsorption fixture is fixedly installed between the fixture tables, and a plurality of air passages are opened on the adsorption platform, so that multiple workpieces can be fixed on the adsorption platform at the same time by means of negative pressure adsorption, and the PLC system controls the X-axis moving structure, the Y-axis moving structure and the Z-axis moving structure through the automatic program inside the electric control box, so that after the workpiece is clamped and fixed, the CNC machine tool can be fully automated for processing. During the processing, when the workpiece is not processed, the automatic program inside the electric control box is used to control the automatic tool changing assembly and the Y-axis moving structure and the Z-axis moving structure of the PLC system, so as to achieve the automatic tool changing effect, reduce the participation of staff, and greatly improve the working efficiency of the CNC machine tool. Utility Model Content

[0006] The purpose of the utility model is to provide a fully automatic CNC machine tool for processing metal workpieces. A real adsorption fixture is fixedly installed between the fixture tables, and a plurality of air passages are opened on the adsorption platform. In this way, a plurality of workpieces can be fixed on the adsorption platform at the same time by means of negative pressure adsorption. The PLC system controls the X-axis moving structure, the Y-axis moving structure and the Z-axis moving structure through the automatic program inside the electric control box, so that after the workpieces are clamped and fixed, the CNC machine tool can perform fully automatic processing. During the processing, when the workpieces are not processed, the automatic tool changing assembly and the Y-axis moving structure and the Z-axis moving structure are controlled by the PLC system through the automatic program inside the electric control box, so as to achieve the automatic tool changing effect, so as to solve the problems of the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A fully automatic CNC machine tool for processing metal workpieces, comprising a base; a cover shell is installed at one end of the base; a support frame is installed on the base inside the cover shell, and a Y-axis moving structure is installed on the top of the support frame; a Z-axis moving structure is installed on one side of the Y-axis moving structure; the Z-axis moving structure and the X-axis moving structure are vertically arranged; the X-axis moving structure is installed on the base; a fixture table is arranged between the X-axis moving structure and the Y-axis moving structure; the bottom of the fixture table is fixedly installed on the X-axis moving structure, and there are two fixture tables, which are symmetrically arranged; a real adsorption fixture is installed between the two fixture tables; the real adsorption fixture includes an adsorption platform and a rectangular frame; the X-axis moving structure, the Y-axis moving structure and the Z-axis moving structure are controlled by the electric control box, so that the processing tool on the Z-axis moving structure can effectively process each position of the workpiece, avoiding the occurrence of processing dead angles during processing, and the need to replace other equipment to process the workpiece;

[0009] The edge of the adsorption platform is provided with a plurality of positioning and mounting holes; the positioning and mounting holes are fixedly mounted on the fixture table; a rectangular frame is fixedly mounted in the cavity at the bottom of the adsorption platform, so that before fixing the workpiece, the stability of the real adsorption fixture should be ensured first to prevent the real adsorption fixture from being offset as a whole during the processing, resulting in the scrapping of multiple workpieces;

[0010] As a further technical solution of the utility model, a plurality of air channels are provided on one side of the adsorption platform away from the rectangular frame; the air channels are connected through a U-shaped air channel, a well-shaped air channel and a field-shaped air channel, and a material taking port is provided on the adsorption platform on both sides of the air channel; a partition wall is provided between the material taking port and the air channel, so that when the workpiece is fixed, leakage between the workpiece and the air channel edge is effectively avoided, and the stability of the workpiece fixation is effectively ensured;

[0011] As a further technical solution of the utility model, magnet support blocks are arranged at the four corners of the airway, one of the magnet support blocks is provided with a mounting hole for facilitating the installation of the sensor, and the sensor is used to effectively detect whether the corresponding workpiece in the airway is pressed or not, thereby preventing omissions when drawing negative pressure, resulting in poor fixation of multiple workpieces;

[0012] As a further technical solution of the utility model, a U-shaped airway is also provided between the edge of the airway and the material taking port; blowing holes are provided at the four corners of the U-shaped airway, and after the processing is completed, air is blown between the workpiece and the adsorption platform through the blowing holes to allow air to enter, so as to facilitate the workers to take and place the workpiece;

[0013] As a further technical solution of the utility model, the airways connected by the Chinese-shaped airway, the Chinese-shaped airway and the Chinese-shaped airway are provided with a pair of symmetrical air suction holes; the air suction holes penetrate the adsorption platform;

[0014] As a further technical solution of the utility model, an automatic tool changing assembly is provided on one side of the base inside the housing; an electric control box is also provided on one side of the base; the electric control box is located outside the housing;

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In the utility model, when in use, multiple planar workpieces are placed on the real adsorption fixture at the same time, and then the workpieces are placed in the airway on the adsorption platform, and the workpieces are effectively supported by the magnetic support block, wherein the workpieces are sensed by the sensor installed inside the mounting hole to prevent omission, and after the workpieces are placed, the suction holes opened in the well-shaped airway, the field-shaped airway and the return-shaped airway are used to adsorb and extract the side of the workpiece that fits the airway, so as to realize vacuum fixation of the workpiece and the adsorption platform;

[0017] 2. The utility model effectively ensures that the vacuum suction is uniform during adsorption and extraction through the well-shaped air channel, the field-shaped air channel and the return-shaped air channel, thereby avoiding the situation where the workpiece is not completely fixed. When the real adsorption fixture is fixed, it is ensured that a vacuum adsorption channel is formed between the cavity at the bottom of the adsorption platform and the workpiece, thereby ensuring the stability of the workpiece fixation and preventing the workpiece from being offset during the processing of the workpiece;

[0018] 3. The utility model, when processing, controls the X-axis moving structure, the Y-axis moving structure and the Z-axis moving structure through the fully automatic program inside the electric control box, so that the processing tool on the Z-axis moving structure automatically processes the surface of the workpiece effectively. When the workpiece needs to be processed differently, the tool on the Z-axis moving structure is effectively replaced with the spare tool in the automatic tool changing assembly through the automatic program. In this way, after ensuring that multiple workpieces are installed, automatic processing can be completed, greatly improving work efficiency;

[0019] 4. According to the utility model, after the processing is completed, air is blown toward the surface of the workpiece through the blowing holes arranged at the four corners of the U-shaped air duct, so that air enters between the workpiece and the adsorption platform. The staff then takes out the processed workpiece through the material taking ports on both sides of the air duct, and then effectively replaces the flat workpiece to be processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0021] Figure 2 This utility model Figure 1 Schematic diagram from another perspective.

[0022] Figure 3 This utility model Figure 1 Schematic diagram of the splitting.

[0023] Figure 4 This utility model Figure 2 Schematic diagram of the real three-dimensional structure of the adsorption fixture.

[0024] Figure 5 This utility model Figure 4 Bottom view of the bottom structure.

[0025] Figure 6 This utility model Figure 4 Schematic diagram of local decomposition.

[0026] Figure 7 This utility model Figure 6 Schematic diagram of the fully disassembled structure.

[0027] Figure 8 This utility model Figure 6 An enlarged schematic diagram of the local structure at location C.

[0028] Fig. 9 This utility model Figure 6 A schematic diagram of the enlarged local structure.

[0029] Fig.10This utility model Figure 6 An enlarged schematic diagram of the local structure at location B.

[0030] In the figure: 1-base, 2-cover, 3-electric control box, 4-X-axis moving structure, 5-Y-axis moving structure, 6-automatic tool changing assembly, 7-fixture table, 8-Z-axis moving structure, 9-real adsorption fixture, 90-adsorption platform, 91-positioning and mounting hole, 92-feeding port, 93-cavity, 94-rectangular frame, 95-airway, 96-partition wall, 97-intake hole, 98-U-shaped airway, 99-mounting hole, 910-blowing hole, 911-well-shaped airway, 912-field-shaped airway, 913-magnet support block, 914-mouth-shaped airway, 10-workpiece. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1-10 In an embodiment of the utility model, a fully automatic CNC machine tool for processing metal workpieces comprises a base 1; a cover shell 2 is installed at one end of the base 1; a support frame is installed on the base 1 inside the cover shell 2, and a Y-axis moving structure 5 is installed on the top of the support frame; a Z-axis moving structure 8 is installed on one side of the Y-axis moving structure 5; the Z-axis moving structure 8 is vertically arranged with the X-axis moving structure 4; the X-axis moving structure 4 is installed on the base 1; a fixture table 7 is arranged between the X-axis moving structure 4 and the Y-axis moving structure 5; the bottom of the fixture table 7 is fixedly installed on the X-axis moving structure 4, and there are two fixture tables 7, which are symmetrically arranged; a real adsorption fixture 9 is installed between the two fixture tables 7; the real adsorption fixture 9 includes an adsorption platform 90 and a rectangular frame 94;

[0033] The edge of the adsorption platform 90 is provided with a plurality of positioning and mounting holes 91 ; the positioning and mounting holes 91 are fixedly mounted to the fixture table 7 ; and a rectangular frame 94 is fixedly mounted in the cavity 93 at the bottom of the adsorption platform 90 .

[0034] To be more specific, a plurality of air passages 95 are provided on one side of the adsorption platform 90 away from the rectangular frame 94; the air passages 95 are connected through a U-shaped air passage 98, a well-shaped air passage 911 and a field-shaped air passage 912, and a material taking port 92 is provided on the adsorption platform 90 on both sides of the air passage 95; an isolation wall 96 is provided between the material taking port 92 and the air passage 95.

[0035] By adopting the above technical solution, when in use, multiple planar workpieces 10 are placed on the real adsorption fixture 9 at the same time, and then the workpieces 10 are placed in the air channel 95 on the adsorption platform 90, and the workpieces 10 are effectively supported by the magnet support block 913, wherein the workpieces 10 are sensed by the sensor installed inside the mounting hole 99 to prevent omission, and after the workpieces 10 are placed, the side of the workpiece 10 that is in contact with the air channel 95 is adsorbed and extracted through the suction holes 97 opened in the well-shaped air channel 911, the field-shaped air channel 912 and the U-shaped air channel 98, so as to realize vacuum fixation of the workpiece 10 and the adsorption platform 90;

[0036] Magnet support blocks 913 are provided at the four corners of the air passage 95, and one of the magnet support blocks 913 is provided with a mounting hole 99 for facilitating the installation of the sensor.

[0037] In this embodiment, a U-shaped air channel 914 is provided between the edge of the air channel 95 and the material taking port 92 ; and blowing holes 910 are provided at the four corners of the U-shaped air channel 914 .

[0038] By adopting the above technical solution, the well-shaped air channel 911, the field-shaped air channel 912 and the return-shaped air channel 98 can effectively ensure that the vacuum suction is uniform during the adsorption extraction, avoiding the situation that the workpiece 10 is not completely fixed. When the real adsorption fixture 9 is fixed, it is ensured that a vacuum adsorption channel is formed between the cavity 93 at the bottom of the adsorption platform 90 and the workpiece 10, ensuring the stability of the fixation of the workpiece 10, and preventing the workpiece 10 from being offset during the processing of the workpiece 10.

[0039] Furthermore, after the processing is completed, air is blown toward the surface of the workpiece 10 through the blowing holes 910 provided at the four corners of the square-shaped air channel 914, so that air enters between the workpiece 10 and the adsorption platform 90, and the staff then takes out the processed workpiece 10 through the material taking ports 92 on both sides of the air channel 95, and then effectively replaces the flat workpiece 10 to be processed;

[0040] In this embodiment, the air passage 95 connected by the U-shaped air passage 98, the well-shaped air passage 911 and the field-shaped air passage 912 is provided with a pair of symmetrical air suction holes 97; the air suction holes 97 penetrate the adsorption platform 90;

[0041] An automatic tool changing assembly 6 is provided on one side of the base 1 inside the housing 2; an electric control box 3 is also provided on one side of the base 1; the electric control box 3 is located outside the housing 2;

[0042] By adopting the above technical solution, when processing is carried out, the X-axis moving structure 4, the Y-axis moving structure 5 and the Z-axis moving structure 8 are controlled by the fully automatic program inside the electric control box 3, so that the processing tool on the Z-axis moving structure 8 can automatically and effectively process the surface of the workpiece 10. When different processing is required for the workpiece 10, the tool on the Z-axis moving structure 8 and the spare tool in the automatic tool changing assembly 6 can be effectively replaced through the automatic program. In this way, after ensuring that multiple workpieces 10 are installed, automatic processing can be completed, which greatly improves work efficiency.

[0043] The working principle of the utility model is as follows: when in use, multiple planar workpieces 10 are placed on the real adsorption fixture 9 at the same time, and then the workpieces 10 are placed in the air channel 95 on the adsorption platform 90, and the workpieces 10 are effectively supported by the magnet support block 913, wherein the workpieces 10 are sensed by the sensor installed inside the mounting hole 99 to prevent omission, and after the workpieces 10 are placed, the side of the workpiece 10 that is in contact with the air channel 95 is adsorbed and extracted through the suction holes 97 opened in the well-shaped air channel 911, the field-shaped air channel 912 and the U-shaped air channel 98, so as to realize vacuum fixation of the workpiece 10 and the adsorption platform 90;

[0044] The well-shaped air channel 911, the field-shaped air channel 912 and the return-shaped air channel 98 effectively ensure that the vacuum suction is uniform during the adsorption extraction, avoiding the situation that the workpiece 10 is not completely fixed. When the real adsorption fixture 9 is fixed, it is ensured that a vacuum adsorption channel is formed between the cavity 93 at the bottom of the adsorption platform 90 and the workpiece 10, ensuring the stability of the fixation of the workpiece 10, and preventing the workpiece 10 from being offset during the processing of the workpiece 10;

[0045] After the processing is completed, air is blown toward the surface of the workpiece 10 through the blowing holes 910 set at the four corners of the square-shaped air channel 914, so that air enters between the workpiece 10 and the adsorption platform 90. The staff then takes out the processed workpiece 10 through the material taking ports 92 on both sides of the air channel 95, and then effectively replaces the flat workpiece 10 to be processed;

[0046] During processing, the X-axis moving structure 4, the Y-axis moving structure 5 and the Z-axis moving structure 8 are controlled through the fully automatic program inside the electric control box 3, so that the processing tool on the Z-axis moving structure 8 can automatically and effectively process the surface of the workpiece 10. When different processing is required for the workpiece 10, the tool on the Z-axis moving structure 8 and the spare tool in the automatic tool changing assembly 6 can be effectively replaced through the automatic program. In this way, after ensuring that multiple workpieces 10 are installed, automatic processing can be completed, which greatly improves work efficiency.

[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A CNC machine tool for fully automatic machining of metal workpieces, characterized in that: The invention comprises a base (1); a cover shell (2) is installed on one end of the base (1); a support frame is installed on the base (1) inside the cover shell (2), and a Y-axis moving structure (5) is installed on the top of the support frame; a Z-axis moving structure (8) is installed on one side of the Y-axis moving structure (5); the Z-axis moving structure (8) and the X-axis moving structure (4) are arranged vertically; the X-axis moving structure (4) is installed on the base (1); a fixture table (7) is arranged between the X-axis moving structure (4) and the Y-axis moving structure (5); the bottom of the fixture table (7) is fixedly installed on the X-axis moving structure (4), and there are two fixture tables (7) that are symmetrically arranged; a real adsorption fixture (9) is installed between the two fixture tables (7); the real adsorption fixture (9) comprises an adsorption platform (90) and a rectangular frame (94); The edge of the adsorption platform (90) is provided with a plurality of positioning and mounting holes (91); the positioning and mounting holes (91) are fixedly mounted on the fixture table (7); and a rectangular frame (94) is fixedly mounted in the cavity (93) at the bottom of the adsorption platform (90).

2. A fully automatic CNC machine tool for machining metal workpieces according to claim 1, characterized in that: A plurality of air passages (95) are provided on a side of the adsorption platform (90) away from the rectangular frame (94); the air passages (95) are connected via a U-shaped air passage (98), a well-shaped air passage (911) and a field-shaped air passage (912); and material taking ports (92) are provided on the adsorption platform (90) on both sides of the air passages (95); and a separation wall (96) is provided between the material taking port (92) and the air passage (95).

3. A fully automatic CNC machine tool for machining metal workpieces according to claim 2, characterized in that: Magnet support blocks (913) are arranged at the four corners of the air passage (95), and one of the magnet support blocks (913) is provided with a mounting hole (99) for facilitating the installation of a sensor.

4. A fully automatic CNC machine tool for machining metal workpieces according to claim 3, characterized in that: A U-shaped air channel (914) is also provided between the edge of the air channel (95) and the material taking port (92); and blowing holes (910) are provided at the four corners of the U-shaped air channel (914).

5. The fully automatic CNC machine tool for machining metal workpieces according to claim 2, characterized in that: The air channel (95) connected by the U-shaped air channel (98), the well-shaped air channel (911) and the field-shaped air channel (912) is provided with a pair of symmetrical air suction holes (97); the air suction holes (97) penetrate the adsorption platform (90).

6. The fully automatic CNC machine tool for machining metal workpieces according to claim 2, characterized in that: An automatic tool changing assembly (6) is provided on one side of the base (1) inside the housing (2); an electric control box (3) is also installed on one side of the base (1); the electric control box (3) is located outside the housing (2).

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