Manipulator deburring machine

Abstract

The utility model relates to the technical field of deburring machines, and discloses a manipulator deburring machine which comprises a rack and an outer shell arranged at the top of the rack, charging trays are additionally arranged on the front side and the rear side of an inner cavity of the outer shell, and a safety grating is installed on one side of the outer shell. The transfer table is arranged on one side of the material disc, and polishing tools are evenly installed on the periphery of the transfer table; the mechanical arm is arranged at the rear end of the material disc, and a material conveying belt is additionally arranged on one side of the mechanical arm in the transverse direction. According to the manipulator deburring machine, workpieces are placed at the tops of the material discs, the two sets of material discs are arranged up and down, then the workpieces on the material discs are grabbed by the manipulator and placed at the top of the transfer table, the workpieces are machined by the grinding tool, and then the machined workpieces are placed at the top of the conveying belt; by the adoption of the mode, through the mechanical arm, the flexibility is high, and full-automatic operation can be achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of deburring machines, in particular to a manipulator deburring machine. Background Art

[0002] Deburring machines, also known as metal sanders, are mainly used to remove burrs on the surface of rough materials. Deburring machines can be used for a variety of applications, including precision grinding to remove burrs from the inner holes of workpieces, removing oxide films, polishing the surface of oil-stained finished products, removing rust, treating sintering black marks, grinding and cleaning work in the gold jewelry industry, and removing burrs from small gaps. Applicable industries: Deburring machines are widely used in industries such as precision stamping parts, stainless steel parts, and screws. When using a deburring machine, you need to pay attention to safety and avoid putting your fingers or other objects into the drum to avoid danger.

[0003] A common deburring machine is composed of a machine tool body, a deburring system, an electrical system, and a hydraulic system. The original part is first transported to the inside of the machine, and the electrical system and the hydraulic system operate the deburring system, and the deburring system processes and operates the original part. This is the common structure and use of a deburring machine. Traditional deburring machines require a lot of manual operation. This may lead to low production efficiency, unable to meet the needs of large-scale production, and unable to guarantee the safety of workers. Some deburring machines transport the original part to the inside of the machine by adding a conveyor belt, and the workpiece is clamped and fixed by the fixture inside the machine, and then the workpiece is processed by the deburring equipment. However, this method, due to the clamping and fixing of the workpiece by the fixture, not only has low flexibility, but also low degree of automation, and low applicability. For this reason, a manipulator deburring machine is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the utility model provides a manipulator deburring machine to solve the above-mentioned technical problems that the clamping and fixing of the workpiece by the fixture not only has low flexibility, low degree of automation, but also low applicability.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a manipulator deburring machine, comprising:

[0008] A frame, and an outer shell arranged on the top of the frame, and a material tray is added on the front and rear sides of the inner cavity of the outer shell, and a safety grating is installed on one side of the outer shell;

[0009] The turntable is arranged on one side of the material tray, and grinding tools are evenly installed around the turntable;

[0010] The manipulator is arranged at the rear end of the material tray, and a conveyor belt is transversely arranged on one side of the manipulator. By placing the workpiece on the top of the material tray, and the material tray is divided into two groups and placed up and down, the manipulator grabs the workpiece on the material tray and places it on the top of the transfer table, and the grinding tool processes the workpiece, and then places the processed workpiece on the top of the conveyor belt, and transports the workpiece to the outside of the outer shell. On the one hand, the manipulator grabs the workpiece on the top of the material tray, which is not only highly flexible, but also can integrate the manipulator with the burr machine control system to achieve fully automated operation. At the same time, the manipulator can adapt to workpieces of various types, shapes and sizes, and has strong versatility; on the other hand, when the safety grating is triggered during the operation of the equipment, the equipment stops running immediately, and when the sliding door is opened during the operation of the equipment, the equipment stops running.

[0011] Preferably, the grinding tool is composed of a floating file and a belt grinder, and the floating file is in two groups. The floating file and the belt grinder are used to deburr and polish the workpiece.

[0012] Preferably, a waste chip bucket is installed just below the bottom of the grinding tool, and the waste chip bucket is connected to the frame, and a chip discharge port is vertically opened at the corresponding position of the top of the waste chip bucket. When the grinding tool processes the workpiece, the waste chips generated fall to the top of the waste chip bucket, and the top of the waste chip bucket is inclined, so that the waste chips enter the inside of the chip discharge port along the top of the waste chip bucket, thereby facilitating the discharge of waste chips generated when deburring the workpiece, and avoiding the waste chips from being concentrated inside the equipment and causing adverse effects.

[0013] Preferably, a weighing platform is installed just below the bottom of the chip discharge port, and a waste chip cart is added on the top of the weighing platform, and the waste chip cart corresponds to the chip discharge port. The waste chips falling through the chip discharge port enter the interior of the waste chip cart, which is convenient for centralized collection and processing of the waste chips on the one hand; on the other hand, the waste chip amount in the waste chip cart can be detected by the weighing platform, and when a certain weight is reached, the waste chip cart is pulled out and the waste chips are processed.

[0014] Preferably, a touch screen box is installed at a corresponding position on one side of the frame, and the touch screen is connected to the weighing platform through a line. When the amount of waste chips in the waste chip cart reaches a certain level, the weighing platform sends an alarm through the touch screen box, so that the staff can pull out the waste chip cart in time to avoid the waste chips from overflowing due to excessive accumulation in the waste chip cart, which is inconvenient for subsequent cleaning of the waste chips.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a manipulator deburring machine, which has the following beneficial effects:

[0017] The robot deburring machine places the workpiece on the top of the tray, and the tray is divided into two groups and placed up and down. The robot grabs the workpiece on the tray and places it on the top of the turntable. The grinding tool processes the workpiece, and then the processed workpiece is placed on the top of the conveyor belt, and the workpiece is transported to the outside of the outer shell. In this way, on the one hand, the robot grabs the workpiece on the top of the tray, which is not only highly flexible, but also the robot can be integrated with the deburring machine control system to achieve fully automated operation. At the same time, the robot can adapt to workpieces of various types, shapes and sizes, and has strong versatility. On the other hand, when the safety grating is triggered during the operation of the equipment, the equipment stops running immediately. When the sliding door is opened during the operation of the equipment, the equipment stops running. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the frame and its connection structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the rear left side structure of the frame and its connection structure of the utility model.

[0021] In the figure: 1. Frame; 2. Outer shell; 3. Safety grating; 4. Material tray; 5. Turntable; 6. Grinding tool; 7. Floating file; 8. Belt sander; 9. Waste chip bucket; 10. Chip discharge port; 11. Weighing platform; 12. Waste chip cart; 13. Robot; 14. Feed belt; 15. Touch screen box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides a technical solution, a manipulator deburring machine, comprising: Figure 1 , a frame 1, and an outer shell 2 arranged on the top of the frame 1, and a material tray 4 is added to the front and rear sides of the inner cavity of the outer shell 2, and a safety grating 3 is installed on one side of the outer shell 2;

[0024] See also Figure 2 , a transfer table 5 is arranged on one side of the material tray 4, and grinding tools 6 are evenly installed around the transfer table 5;

[0025] The manipulator 13 is arranged at the rear end of the material tray 4, and a conveyor belt 14 is transversely arranged on one side of the manipulator 13. By placing the workpiece on the top of the material tray 4, and the material tray 4 is divided into two groups and placed up and down, the manipulator 13 grabs the workpiece on the material tray 4 and places it on the top of the transfer table 5, and the grinding tool 6 processes the workpiece, and then places the processed workpiece on the top of the conveyor belt 14, and transports the workpiece to the outside of the outer shell 2. On the one hand, the manipulator 13 grabs the workpiece on the top of the material tray 4, which is not only highly flexible, but also can integrate the manipulator 13 with the burr machine control system to realize fully automated operation. At the same time, the manipulator 13 can adapt to workpieces of various types, shapes and sizes, and has strong versatility; on the other hand, when the safety grating 3 is triggered during the operation of the equipment, the equipment stops running immediately, and when the sliding door is opened during the operation of the equipment, the equipment stops running.

[0026] See also Figure 3 The grinding tool 6 is composed of a floating file 7 and a belt sander 8, and the number of floating files 7 is two groups. The floating file 7 and the belt sander 8 are used to deburr and polish the workpiece. A waste chip bucket 9 is installed just below the bottom of the grinding tool 6, and the waste chip bucket 9 is connected to the frame 1, and a chip discharge port 10 is vertically opened at the corresponding top of the waste chip bucket 9. The waste chips generated when the grinding tool 6 processes the workpiece fall to the top of the waste chip bucket 9, and the top of the waste chip bucket 9 is inclined, so that the waste chips enter the inside of the chip discharge port 10 along the top of the waste chip bucket 9, so as to facilitate the discharge of the waste chips generated when the workpiece is deburred, and avoid the waste chips from being concentrated inside the equipment and causing adverse effects.

[0027] See also Figure 2 A weighing platform 11 is installed just below the bottom of the chip discharge port 10, and a waste chip cart 12 is added on the top of the weighing platform 11, and the waste chip cart 12 corresponds to the chip discharge port 10. The waste chips falling through the chip discharge port 10 enter the interior of the waste chip cart 12, which is convenient for centralized collection and processing of the waste chips on the one hand; on the other hand, the waste chips in the waste chip cart 12 can be detected by the weighing platform 11. When a certain weight is reached, the waste chip cart 12 is pulled out and the waste chips are processed.

[0028] See also Figure 1 A touch screen box 15 is installed at a corresponding position on one side of the frame 1, and the touch screen 15 is connected to the weighing platform 11 through a line. When the amount of waste chips in the waste chip cart 12 reaches a certain level, the weighing platform 11 sends an alarm through the touch screen 15, so that the staff can pull out the waste chip cart 12 in time to avoid the waste chips from overflowing due to excessive accumulation in the waste chip cart 12, which is inconvenient for subsequent cleaning of the waste chips.

[0029] This solution: The workpiece is placed on the top of the material tray 4, and the material tray 4 is divided into two groups and placed up and down. The manipulator 13 then grabs the workpiece on the material tray 4 and places it on the top of the turntable 5. After the placement is completed, the manipulator 13 switches to the spindle to grind the workpiece clamping surface on the top of the turntable 5. After the grinding is completed, it switches back to the clamping claw and re-grabs the workpiece to the remaining position of the belt sander 8 for grinding. After the grinding is completed, the processed workpiece is placed on the top of the conveyor belt 14, and the workpiece is transported to the outside of the outer shell 2. When the grinding tool 6 processes the workpiece, the waste chips generated fall to the top of the waste chip bucket 9, and the top of the waste chip bucket 9 is designed to be inclined, so that the waste chips enter the interior of the chip discharge port 10 along the top of the waste chip bucket 9, and the waste chips falling through the chip discharge port 10 enter the interior of the waste chip cart 12. The amount of waste chips in the waste chip cart 12 can be detected by the weighing platform 11. When the amount of waste chips in the waste chip cart 12 reaches a certain amount, the weighing platform 11 sends an alarm through the touch screen box 15, so that the staff can pull out the waste chip cart 12 in time and deal with the waste chips.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Robot deburring machine, characterized in that: include: A frame (1), and an outer shell (2) arranged on the top of the frame (1), wherein a material tray (4) is provided on the front and rear sides of the inner cavity of the outer shell (2), and a safety grating (3) is installed on one side of the outer shell (2); A transfer table (5) is arranged on one side of the material tray (4), and grinding tools (6) are evenly installed around the transfer table (5); The robot arm (13) is arranged at the rear end of the material tray (4), and a material conveying belt (14) is laterally arranged on one side of the robot arm (13).

2. The robot deburring machine according to claim 1, characterized in that: The grinding tool (6) is composed of a floating file (7) and a belt sander (8), and the number of the floating files (7) is two groups.

3. The robot deburring machine according to claim 2, characterized in that: A waste chip bucket (9) is installed just below the bottom of the grinding tool (6), and the waste chip bucket (9) is connected to the frame (1). A chip discharge opening (10) is vertically opened at a corresponding position on the top of the waste chip bucket (9).

4. The robot deburring machine according to claim 3, characterized in that: A weighing platform (11) is installed directly below the bottom of the chip discharge opening (10), and a waste chip cart (12) is added to the top of the weighing platform (11), wherein the waste chip cart (12) corresponds to the chip discharge opening (10).

5. The robot deburring machine according to any one of claims 1 to 4, characterized in that: A touch screen box (15) is installed at a corresponding position on one side of the frame (1), and the touch screen box (15) is connected to the weighing platform (11) via a line.

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