Cutting surface oxide skin polishing mechanism

By designing a cut-off surface scale grinding mechanism, the motor drives the transmission wheel to rotate and control the rotation speed of the steel wire wool roller, the simultaneous polishing of both sides or around the carbon steel plate is realized, and metal scraps are absorbed through a wet vacuum cleaner, solving the problems of low efficiency and poor safety of the scale removal machine in the prior art, and improving the grinding efficiency and safety.

CN222791600UActive Publication Date: 2025-04-25JIANGSU SHINDAO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421727163.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

Existing scale removal machines can only polish one side of the carbon steel plate at one time, which causes the cleaning process to consume time and the workpieces are prone to displacement and waste splashing during the grinding process, which makes them poor safety.

Method used

A cutting-edge oxide scale grinding mechanism is designed, including a base pallet, a transverse guide rail, a wet vacuum cleaner, a positioning mechanism and a grinding mechanism. The motor drives the transmission wheel to rotate, controls the speed of the steel wire wool rollers, and achieves the simultaneous polishing of both sides or around the workpiece, and uses a wet vacuum cleaner to absorb metal waste chips.

Benefits of technology

It improves grinding efficiency, avoids metal scraps splashing around, and enhances the safety of staff.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222791600U_ABST
Patent Text Reader

Abstract

The utility model discloses a cutting surface oxide skin polishing mechanism, which relates to the technical field of diamond cleaning, and comprises a basic supporting plate, transverse guide rails are symmetrically arranged right above the basic supporting plate, the outer sides of the transverse guide rails are connected with the bottom end of a wet dust collector, a positioning mechanism is arranged right below the basic supporting plate, and the bottom end of the wet dust collector is connected with the positioning mechanism. The positioning mechanism conducts magnetic attraction positioning on the top end of the plate, the plate is prevented from moving and shaking on the conveying belt in the plate grinding process, the grinding mechanism is arranged on one side of the positioning mechanism, the grinding mechanism conducts transmission treatment through a motor, and then the grinding rotating speed and the grinding force are controlled. By arranging the multiple sets of steel wire brush rollers, the motor is used for driving the transmission wheel to rotate, the rotating speed of the steel wire brush rollers is controlled, the two faces of a workpiece can be polished at the same time, or the peripheral surface of the workpiece can be continuously polished, and the polishing efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond cleaning, in particular to a cutting surface oxide skin grinding mechanism. Background Art

[0002] The surface of carbon steel plate easily reacts with oxygen in the air, so a layer of oxide scale will be formed. This phenomenon is mainly caused by the combination of iron elements on the surface of carbon steel plate and oxygen. When carbon steel plate is exposed to air for a long time, the oxide scale will be more obvious. This oxide scale will affect the appearance and corrosion resistance of carbon steel plate. Mechanical methods include using blunt instruments to knock off the oxide scale. In addition, heat treatment can also be used to remove the oxide scale.

[0003] The existing oxide scale removal machine can only grind one side of the carbon steel plate at one time, and the plate needs to be put into operation again, resulting in a part of time being consumed in the process of cleaning the oxide scale of the carbon steel plate. In addition, during the grinding process, the workpiece will be in hard contact with the wire wool roller, which will cause the workpiece to deviate on the surface of the conveyor belt. At the same time, the grinding waste is easy to splash everywhere, which has poor safety. Summary of the invention

[0004] The utility model aims to provide a cutting surface oxide scale grinding mechanism to solve the above-mentioned defects caused by the prior art.

[0005] The cut surface oxide scale grinding mechanism includes a basic support plate, a transverse guide rail is symmetrically arranged directly above the basic support plate, the outer side of the transverse guide rail is connected to the bottom end of the wet vacuum cleaner, and a positioning mechanism is arranged directly below the basic support plate. The positioning mechanism magnetically positions the top of the plate to prevent the plate from shifting and shaking on the conveyor belt during the grinding process. A grinding mechanism is arranged on one side of the positioning mechanism. The grinding mechanism is driven by a motor to control the grinding speed and the grinding intensity.

[0006] Preferably, the positioning mechanism includes a vertical support arm, a columnar spring, a pressure plate and an electromagnetic suction cup, the vertical support arm is evenly spaced at the bottom end of the base support plate, the bottom end of the vertical support arm is connected to the top end of the columnar spring, the bottom end of the columnar spring is connected to the pressure plate, and the bottom end of the pressure plate is evenly spaced with an electromagnetic suction cup.

[0007] Preferably, the pressing plate is connected to the bottom end of the vertical support arm through columnar springs arranged on both sides.

[0008] Preferably, the grinding mechanism includes a driving shaft, a wire wool roller, a transmission wheel, a motor and a transmission belt. The outer side of the driving shaft is connected through the wire wool roller, one side of the driving shaft is connected to the transmission wheel, the outer side of the transmission wheel is connected to the outer side of the transmission belt, the output end of another group of the transmission wheels is connected to the output end of the motor, and the motors are arranged at equal intervals directly above the base support plate.

[0009] Preferably, the motor is connected to the outer side of the transmission belt through a transmission wheel connected to the output end.

[0010] Preferably, the output end of the wet vacuum cleaner is connected to a dust collection pipe

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. By setting up multiple groups of wire wool rollers, using the motor to drive the transmission wheel to rotate, and controlling the speed of the wire wool rollers, it is possible to grind the two sides of the workpiece at the same time, or it is possible to grind the surrounding surfaces of the workpiece continuously, which greatly improves the grinding efficiency and can absorb the metal scraps generated during the grinding process to prevent them from splashing everywhere, thereby improving the safety of the surrounding staff.

[0013] 2. During use, the bottom end of the wet vacuum cleaner is slid horizontally through the horizontal guide rail to adjust the position of the wet vacuum cleaner and the vacuum pipe. The metal scraps generated during the grinding process can be adsorbed to prevent them from splashing everywhere, thereby improving the safety of surrounding workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0015] Figure 2 It is a bottom view structural diagram of the basic support plate in the utility model.

[0016] Figure 3 It is a schematic diagram of the side structure of the basic support plate in the utility model.

[0017] Figure 4 This is a bottom view of the structure of the base support plate in the utility model

[0018] in:

[0019] 1. Basic support plate; 2. Driving shaft; 3. Steel wool roller; 4. Vertical support arm; 5. Columnar spring; 6. Pressing plate; 7. Electromagnetic suction cup; 8. Positioning mechanism; 9. Transmission wheel; 10. Motor; 11. Transmission belt; 12. Grinding mechanism; 13. Wet vacuum cleaner; 14. Dust collection duct; 15. Horizontal guide rail. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figures 1 to 4 As shown, the cut surface oxide scale grinding mechanism includes a base support plate 1, and a transverse guide rail 15 is symmetrically arranged directly above the base support plate 1. The outer side of the transverse guide rail 15 is connected to the bottom end of a wet vacuum cleaner 13. A positioning mechanism 8 is arranged directly below the base support plate 1. The positioning mechanism 8 magnetically positions the top of the plate to prevent the plate from shifting and shaking on the conveyor belt during the grinding process. A grinding mechanism 12 is arranged on one side of the positioning mechanism 8. The grinding mechanism 12 is transmitted by a motor 10, thereby controlling the grinding speed and the grinding intensity.

[0022] In this embodiment, the positioning mechanism 8 includes a vertical support arm 4, a columnar spring 5, a pressure plate 6 and an electromagnetic suction cup 7. The vertical support arm 4 is evenly spaced at the bottom end of the base support plate 1. The bottom end of the vertical support arm 4 is connected to the top end of the columnar spring 5. The bottom end of the columnar spring 5 is connected to the pressure plate 6. The bottom end of the pressure plate 6 is evenly spaced with an electromagnetic suction cup 7. The pressure plate 6 is positioned by the columnar spring 5, and the carbon steel plate is flexibly positioned by magnetic attraction.

[0023] In this embodiment, the pressing plate 6 adsorbs the surface of the carbon steel plate through the columnar springs 5 ​​arranged on both sides and the bottom end of the vertical support arm 4.

[0024] In this embodiment, the grinding mechanism 12 includes a driving shaft 2, a wire wool roller 3, a transmission wheel 9, a motor 10 and a transmission belt 11. The outer side of the driving shaft 2 is connected with the wire wool roller 3, one side of the driving shaft 2 is connected to the transmission wheel 9, the outer side of the transmission wheel 9 is connected to the outer side of the transmission belt 11, and the output end of another group of the transmission wheels 9 is connected to the output end of the motor 10. The motor 10 is arranged at equal intervals just above the base support plate 1, and the surface of the carbon steel plate is struck by multiple groups of wire wool rollers 3, and the oxidized part of the carbon steel plate is struck.

[0025] In this embodiment, the motor 10 is connected to the outer side of the transmission belt 11 through the transmission wheel 9 connected to the output end, and the transmission wheel 9 is driven by the motor 10 to rotate, thereby controlling the rotation speed of the wire wool roller 3.

[0026] In this embodiment, the output end of the wet vacuum cleaner 13 is connected to a dust suction pipe 14 , and the dust suction pipe 14 is used to suck in the debris generated by grinding.

[0027] In practical application, this cut surface oxide scale grinding mechanism includes the following work contents:

[0028] Step 1: The operator places the carbon steel plate directly on the surface of the conveyor belt, and uses the conveyor belt to drive the carbon steel plate to move, so that the conveyor belt moves the carbon steel plate to the bottom of the pressing plate 6, and then opens the electromagnetic suction cup 7 set at the bottom of the pressing plate 6, and the surface of the carbon steel plate at the bottom is adsorbed by the electromagnetic suction cup 7. At the same time, the columnar springs 5 ​​set on both sides will be pulled accordingly with the attraction force of the electromagnetic suction cup 7, and the bottom end of the pressing plate 6 is positioned by the vertical support arm 4 set at the top to prevent the pressing plate 6 from shaking during the adsorption process;

[0029] Step 2: Turn on the motor 10, use the motor 10 to drive the transmission wheel 9 to rotate, use the transmission wheel 9 to drive the transmission belt 11 and the transmission wheel 9 set on the other side to rotate, use the transmission wheel 9 to drive the steel wool roller 3 set on one side to rotate, and use the steel wool roller 3 to hit and clean the surface of the carbon steel plate;

[0030] Step 3: At the same time, the operator turns on the wet vacuum cleaner 13, and the wet vacuum cleaner 13 sucks in the dust and debris generated by the hitting through the dust suction pipe 14 connected to the input end, and collects the debris generated by the hitting of the plate. The operator pulls the wet vacuum cleaner 13 according to the hitting position, so that the wet vacuum cleaner 13 slides on the outside of the transverse guide rail 15, and flexibly adjusts the suction position of the wet vacuum cleaner 13 and the dust suction pipe 14 set on one side to meet the requirements of vacuuming the hitting parts of the plate at different positions;

[0031] Step 4: After the surface of the carbon steel plate is struck and cleaned, the electromagnetic chuck 7 is turned off, so that the electromagnetic chuck 7 releases the adsorption of the carbon steel plate, so that the conveyor belt drives the carbon steel plate to move, and the adsorption and striking position of the carbon steel plate are adjusted and controlled.

[0032] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. Cutting surface oxide scale grinding mechanism, characterized by: The invention comprises a base support plate (1), wherein a transverse guide rail (15) is symmetrically arranged directly above the base support plate (1), and the outer side of the transverse guide rail (15) is connected to the bottom end of a wet vacuum cleaner (13); a positioning mechanism (8) is arranged directly below the base support plate (1), and the positioning mechanism (8) performs magnetic attraction positioning on the top of the plate to prevent the plate from shifting and shaking on the conveying belt during the grinding process; a grinding mechanism (12) is arranged on one side of the positioning mechanism (8), and the grinding mechanism (12) performs transmission processing through a motor (10), thereby controlling the grinding speed and the grinding force.

2. The cut surface oxide scale grinding mechanism according to claim 1, characterized in that: The positioning mechanism (8) comprises a vertical support arm (4), a columnar spring (5), a pressure plate (6) and an electromagnetic suction cup (7); the vertical support arm (4) is arranged at equal intervals on the bottom end of the base support plate (1); the bottom end of the vertical support arm (4) is connected to the top end of the columnar spring (5); the bottom end of the columnar spring (5) is connected to the pressure plate (6); and the bottom end of the pressure plate (6) is provided with an electromagnetic suction cup (7) at equal intervals.

3. The cut surface oxide scale grinding mechanism according to claim 2, characterized in that: The pressing plate (6) is connected to the bottom end of the vertical support arm (4) through columnar springs (5) arranged on both sides.

4. The cut surface oxide scale grinding mechanism according to claim 1, characterized in that: The grinding mechanism (12) comprises a driving shaft (2), a steel wool roller (3), a transmission wheel (9), a motor (10) and a transmission belt (11); the outer side of the driving shaft (2) is connected to the steel wool roller (3); one side of the driving shaft (2) is connected to the transmission wheel (9); the outer side of the transmission wheel (9) is connected to the outer side of the transmission belt (11); the output end of another group of the transmission wheels (9) is connected to the output end of the motor (10); and the motor (10) is arranged at equal intervals just above the base support plate (1).

5. The cut surface oxide scale grinding mechanism according to claim 4, characterized in that: The motor (10) is connected to the outer side of a transmission belt (11) via a transmission wheel (9) connected to the output end.

6. The cut surface oxide scale grinding mechanism according to claim 1, characterized in that: The output end of the wet vacuum cleaner (13) is connected to a dust collection pipe (14).